CN204396639U - The mold of pressure head before a kind of roll bending - Google Patents
The mold of pressure head before a kind of roll bending Download PDFInfo
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- CN204396639U CN204396639U CN201420828269.4U CN201420828269U CN204396639U CN 204396639 U CN204396639 U CN 204396639U CN 201420828269 U CN201420828269 U CN 201420828269U CN 204396639 U CN204396639 U CN 204396639U
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Abstract
一种卷板前压头的胎具属于钢板预弯装置技术领域,尤其涉及一种卷板前压头的胎具。本实用新型提供一种可提高成型质量、减少压头的工艺余量的卷板前压头的胎具。本实用新型包括上胎具和下胎具,其结构要点上胎具包括横向顶板,顶板下端中部沿顶板长度方向设置有竖向冲板,顶板的宽度方向两侧设置有上连接槽,竖向冲板的下端为圆弧形;所述下胎具包括横向底板,底板宽度方向一侧设置有第一横向挡板,底板宽度方向另一侧相应于第一横向挡板设置有第二横向挡板,第一横向挡板靠近底板中部一侧设置有横向活动圆棒,第二横向挡板靠近底板中部一侧固定有横向固定圆棒,横向活动圆棒与第一横向挡板之间设置有活动挡块。
The invention relates to a mold for a pre-rolling indenter, which belongs to the technical field of steel plate pre-bending devices, and in particular to a mold for a pre-rolling indenter. The utility model provides a mold for the indenter before plate rolling, which can improve the forming quality and reduce the process margin of the indenter. The utility model includes an upper mold and a lower mold. The main points of the structure are that the upper mold includes a horizontal top plate, the middle part of the lower end of the top plate is provided with a vertical punching plate along the length direction of the top plate, and upper connecting grooves are arranged on both sides of the width direction of the top plate. The lower end of the punching plate is arc-shaped; the lower mold includes a transverse bottom plate, a first transverse baffle is arranged on one side of the width direction of the bottom plate, and a second transverse baffle is arranged on the other side of the width direction of the bottom plate corresponding to the first transverse baffle. The side of the first transverse baffle close to the middle of the bottom plate is provided with a horizontal movable round bar, the side of the second transverse baffle close to the middle of the bottom plate is fixed with a horizontal fixed round bar, and a horizontal movable round bar is arranged between the first transverse baffle and the first transverse baffle. Active stop.
Description
技术领域 technical field
本实用新型属于钢板预弯装置技术领域,尤其涉及一种卷板前压头的胎具。 The utility model belongs to the technical field of steel plate pre-bending devices, in particular to a mold for a pre-rolling pressure head.
背景技术 Background technique
筒体成型是采用弯板方法来生产各种用途的、用薄板制造的筒体或筒体段。成型过程采用一对可调辊,根据钢板厚度进行调整,第三个辊,即弯曲辊,控制成型筒体的直径。 Barrel forming is the use of bending plate method to produce various purposes, made of thin plate barrel or barrel section. The forming process uses a pair of adjustable rollers, which are adjusted according to the thickness of the steel plate, and the third roller, the bending roller, controls the diameter of the forming cylinder.
目前,对于压力容器中的厚壁小直径筒体卷制前的压头预弯由于没有合适的辅助工具,因此卷制的应力大、成型质量低、压头的工艺余量大。 At present, there is no suitable auxiliary tool for the pre-bending of the indenter before rolling the thick-walled and small-diameter cylinder in the pressure vessel, so the rolling stress is large, the forming quality is low, and the process margin of the indenter is large.
发明内容 Contents of the invention
本实用新型就是针对上述问题,提供一种可提高成型质量、减少压头的工艺余量的卷板前压头的胎具。 The utility model aims at the above-mentioned problems, and provides a mold for the indenter before coiling, which can improve the molding quality and reduce the process margin of the indenter.
为实现上述目的,本实用新型采用如下技术方案,本实用新型包括上胎具和下胎具,其结构要点上胎具包括横向顶板,顶板下端中部沿顶板长度方向设置有竖向冲板,顶板的宽度方向两侧设置有上连接槽,竖向冲板的下端为圆弧形。 In order to achieve the above object, the utility model adopts the following technical scheme. The utility model includes an upper mold and a lower mold. The structural points of the upper mold include a horizontal top plate, and the middle part of the lower end of the top plate is provided with a vertical punching plate along the length direction of the top plate. There are upper connecting grooves on both sides in the width direction of the vertical punching plate, and the lower end of the vertical punching plate is arc-shaped.
所述下胎具包括横向底板,底板宽度方向一侧设置有第一横向挡板,底板宽度方向另一侧相应于第一横向挡板设置有第二横向挡板,第一横向挡板靠近底板中部一侧设置有横向活动圆棒,第二横向挡板靠近底板中部一侧固定有横向固定圆棒,横向活动圆棒与第一横向挡板之间设置有活动挡块;所述横向底板宽度方向两侧设置有下连接槽。 The lower mold includes a transverse bottom plate, one side of the width direction of the bottom plate is provided with a first transverse baffle, and the other side of the width direction of the bottom plate is provided with a second transverse baffle corresponding to the first transverse baffle, and the first transverse baffle is close to the bottom plate A horizontally movable round rod is arranged on one side of the middle part, a horizontally fixed round rod is fixed on the side of the second lateral baffle close to the middle of the bottom plate, and a movable stopper is arranged between the laterally movable round rod and the first lateral baffle; the width of the lateral bottom plate There are lower connecting grooves arranged on both sides of the direction.
作为一种优选方案,本实用新型所述顶板下端与竖向冲板上端两侧焊接。 As a preferred solution, the lower end of the top plate of the utility model is welded to both sides of the upper end of the vertical punching plate.
作为另一种优选方案,本实用新型所述竖向冲板上部两侧与顶板下端之间设置有斜筋板,竖向冲板中部设置有竖向立筋板,立筋板上端与所述斜筋板下端固定相连。 As another preferred solution, inclined ribs are arranged between both sides of the upper part of the vertical punching plate and the lower end of the top plate of the utility model, vertical ribs are arranged in the middle of the vertical punching plate, and the upper end of the vertical punching plate is connected to the upper end of the top plate. The lower ends of the inclined ribs are fixedly connected.
作为另一种优选方案,本实用新型所述斜筋板与立筋板的组合为多个,沿竖向冲板长度方向均布。 As another preferred solution, the combinations of inclined ribs and vertical ribs described in the present invention are multiple, which are evenly distributed along the length direction of the vertical punching plate.
作为另一种优选方案,本实用新型所述上连接槽为多个,沿顶板长度方向均布;上连接槽的形状为U形。 As another preferred solution, there are multiple upper connecting grooves in the utility model, which are evenly distributed along the length direction of the top plate; the shape of the upper connecting grooves is U-shaped.
作为另一种优选方案,本实用新型所述第一横向挡板靠近底板端部一侧设置有第一三角挡块,第二横向挡板靠近底板端部一侧设置有第二三角挡块。 As another preferred solution, the first transverse baffle of the present invention is provided with a first triangular stop near the end of the bottom plate, and the second transverse baffle is provided with a second triangular stop near the end of the bottom plate.
其次,本实用新型所述第一三角挡块和第二三角挡块均为多个,沿底板长度方向均布。 Secondly, the first triangular stopper and the second triangular stopper described in the utility model are multiple, and are evenly distributed along the length direction of the bottom plate.
另外,本实用新型所述下连接槽为多个,沿底板长度方向均布;下连接槽的形状为U形。 In addition, there are multiple lower connecting grooves in the utility model, which are evenly distributed along the length direction of the bottom plate; the shape of the lower connecting grooves is U-shaped.
本实用新型有益效果。 The utility model has beneficial effects.
本实用新型顶板下端中部沿顶板长度方向设置有竖向冲板,竖向冲板的下端为圆弧形;便于预弯的冲压。 The middle part of the lower end of the top plate of the utility model is provided with a vertical punching plate along the length direction of the top plate, and the lower end of the vertical punching plate is arc-shaped; it is convenient for pre-bending punching.
本实用新型顶板的宽度方向两侧设置有上连接槽;便于上胎具与液压机连接。 Both sides of the top plate in the width direction of the utility model are provided with upper connection grooves, which facilitate the connection of the upper mold and the hydraulic machine.
本实用新型竖向冲板的下端为圆弧形;便于预弯的压制。 The lower end of the vertical punching plate of the utility model is arc-shaped; it is convenient for pre-bending pressing.
本实用新型第一横向挡板靠近底板中部一侧设置有横向活动圆棒,横向活动圆棒与第一横向挡板之间设置有活动挡块;可适应不同卷制钢板的厚度和卷制的直径,使用灵活。 The side of the first transverse baffle of the utility model near the middle of the bottom plate is provided with a transverse movable round bar, and a movable block is arranged between the transverse movable round bar and the first transverse baffle; diameter, flexible use.
本实用新型横向底板宽度方向两侧设置有下连接槽;便于下胎具与液压机连接。 The utility model is provided with lower connection grooves on both sides in the width direction of the transverse bottom plate; it is convenient for the connection of the lower mold tool and the hydraulic machine.
附图说明 Description of drawings
下面结合附图和具体实施方式对本实用新型做进一步说明。本实用新型保护范围不仅局限于以下内容的表述。 The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments. The scope of protection of the utility model is not limited to the expression of the following content.
图1是本实用新型上胎具结构示意图。 Fig. 1 is a structural schematic diagram of the upper mold of the utility model.
图2是本实用新型上胎具侧视图。 Fig. 2 is a side view of the upper mold of the utility model.
图3是本实用新型上胎具俯视图。 Fig. 3 is a plan view of the upper mold of the utility model.
图4是本实用新型下胎具结构示意图。 Fig. 4 is a schematic diagram of the structure of the lower mold of the utility model.
图5是本实用新型下胎具侧视图。 Fig. 5 is a side view of the lower mold of the utility model.
图6是本实用新型下胎具俯视图。 Fig. 6 is a plan view of the lower mold of the utility model.
图中,1为立筋板、2为竖向冲板、3为斜筋板、4为顶板、5为上连接槽、6为第一横向挡板、7为第一三角挡块、8为下连接槽、9为底板、10为活动圆棒、11为固定圆棒。 In the figure, 1 is the vertical rib plate, 2 is the vertical punching plate, 3 is the inclined rib plate, 4 is the top plate, 5 is the upper connection groove, 6 is the first transverse baffle, 7 is the first triangular stopper, 8 is the Lower connecting groove, 9 are base plates, 10 are movable round bars, and 11 are fixed round bars.
具体实施方式 Detailed ways
如图所示,本实用新型包括上胎具和下胎具,其结构要点上胎具包括横向顶板,顶板下端中部沿顶板长度方向设置有竖向冲板,顶板的宽度方向两侧设置有上连接槽,竖向冲板的下端为圆弧形。 As shown in the figure, the utility model includes an upper mold and a lower mold. The main points of the structure are that the upper mold includes a horizontal top plate, and the middle part of the lower end of the top plate is provided with a vertical punching plate along the length direction of the top plate. The connecting groove and the lower end of the vertical punching plate are arc-shaped.
所述下胎具包括横向底板,底板宽度方向一侧设置有第一横向挡板,底板宽度方向另一侧相应于第一横向挡板设置有第二横向挡板,第一横向挡板靠近底板中部一侧设置有横向活动圆棒,第二横向挡板靠近底板中部一侧固定有横向固定圆棒,横向活动圆棒与第一横向挡板之间设置有活动挡块;所述横向底板宽度方向两侧设置有下连接槽。 The lower mold includes a transverse bottom plate, one side of the width direction of the bottom plate is provided with a first transverse baffle, and the other side of the width direction of the bottom plate is provided with a second transverse baffle corresponding to the first transverse baffle, and the first transverse baffle is close to the bottom plate A horizontally movable round rod is arranged on one side of the middle part, a horizontally fixed round rod is fixed on the side of the second lateral baffle close to the middle of the bottom plate, and a movable stopper is arranged between the laterally movable round rod and the first lateral baffle; the width of the lateral bottom plate There are lower connecting grooves arranged on both sides of the direction.
所述顶板下端与竖向冲板上端两侧焊接;连接牢固。 The lower end of the top plate is welded to both sides of the upper end of the vertical punching plate; the connection is firm.
所述竖向冲板上部两侧与顶板下端之间设置有斜筋板,竖向冲板中部设置有竖向立筋板,立筋板上端与所述斜筋板下端固定相连。设置斜筋板和立筋板使结构更加坚固。 An inclined rib plate is arranged between both sides of the upper part of the vertical punching plate and the lower end of the top plate, a vertical rib plate is arranged in the middle of the vertical punching plate, and the upper end of the vertical rib plate is fixedly connected with the lower end of the inclined rib plate. The inclined ribs and vertical ribs are set to make the structure stronger.
所述斜筋板与立筋板的组合为多个,沿竖向冲板长度方向均布。 The combination of the inclined rib plate and the vertical rib plate is multiple, which are evenly distributed along the length direction of the vertical punching plate.
所述上连接槽为多个,沿顶板长度方向均布;上连接槽的形状为U形。设置U形连接槽便于上胎具与液压机压力输出端连接。 There are multiple upper connecting grooves, which are evenly distributed along the length direction of the top plate; the shape of the upper connecting grooves is U-shaped. The U-shaped connecting groove is provided to facilitate the connection of the upper mold and the pressure output end of the hydraulic press.
所述第一横向挡板靠近底板端部一侧设置有第一三角挡块,第二横向挡板靠近底板端部一侧设置有第二三角挡块。设置三角挡块使结构更加牢固。 A first triangular block is provided on the side of the first transverse baffle close to the end of the bottom plate, and a second triangular stop is provided on the side of the second transverse baffle close to the end of the bottom plate. The triangular stopper is set to make the structure more firm.
所述第一三角挡块和第二三角挡块均为多个,沿底板长度方向均布。 Both the first triangular stopper and the second triangular stopper are plural, and are evenly distributed along the length direction of the bottom plate.
所述下连接槽为多个,沿底板长度方向均布;下连接槽的形状为U形。 There are a plurality of lower connecting grooves, which are evenly distributed along the length direction of the bottom plate; the shape of the lower connecting grooves is U-shaped.
下面结合附图说明本实用新型的工作过程。 The working process of the present utility model is illustrated below in conjunction with accompanying drawings.
将本实用新型上胎具、下胎具分别通过横向顶板、横向底板装配在大型液压机的上、下压力输出端上(1000吨以上),然后根据卷制钢板的厚度和卷制的直径,选取适合的压力和活动圆棒、固定圆棒间的间距(通过更换、装拆活动挡块调节)。最后将卷制钢板的压头置于活动圆棒、固定圆棒上,操作液压机使竖向冲板下压在活动圆棒与固定圆棒之间的卷制钢板的压头上压制成型。 Assemble the upper mold and the lower mold of the utility model on the upper and lower pressure output ends of the large hydraulic press (more than 1000 tons) through the horizontal top plate and the horizontal bottom plate respectively, and then select according to the thickness of the rolled steel plate and the rolled diameter Appropriate pressure and the distance between movable round rods and fixed round rods (adjusted by replacing, installing and disassembling movable stoppers). Finally, the pressure head of the rolled steel plate is placed on the movable round bar and the fixed round bar, and the hydraulic press is operated to press the vertical punching plate down on the pressure head of the rolled steel plate between the movable round bar and the fixed round bar to form a press.
可以理解的是,以上关于本实用新型的具体描述,仅用于说明本实用新型而并非受限于本实用新型实施例所描述的技术方案,本领域的普通技术人员应当理解,仍然可以对本实用新型进行修改或等同替换,以达到相同的技术效果;只要满足使用需要,都在本实用新型的保护范围之内。 It can be understood that the above specific description of the utility model is only used to illustrate the utility model and is not limited to the technical solutions described in the embodiments of the utility model. Those of ordinary skill in the art should understand that the utility model can still be Modifications or equivalent replacements are carried out to achieve the same technical effect; as long as the needs of use are met, they are all within the protection scope of the present utility model.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107052152A (en) * | 2016-12-29 | 2017-08-18 | 沈阳中辰钢结构工程有限公司 | A kind of steel box-girder manhole ribbed stiffener one-shot forming mold |
CN107309338A (en) * | 2017-07-28 | 2017-11-03 | 武汉冶钢结构有限责任公司 | A kind of steel box-girder anticollision barrier panel Bending Mould and bending preparation method |
CN108188211A (en) * | 2017-12-29 | 2018-06-22 | 东莞市天合机电开发有限公司 | Simple glass fixing clamp plate forming mechanism |
-
2014
- 2014-12-24 CN CN201420828269.4U patent/CN204396639U/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107052152A (en) * | 2016-12-29 | 2017-08-18 | 沈阳中辰钢结构工程有限公司 | A kind of steel box-girder manhole ribbed stiffener one-shot forming mold |
CN107309338A (en) * | 2017-07-28 | 2017-11-03 | 武汉冶钢结构有限责任公司 | A kind of steel box-girder anticollision barrier panel Bending Mould and bending preparation method |
CN107309338B (en) * | 2017-07-28 | 2019-07-12 | 武汉一冶钢结构有限责任公司 | A kind of steel box-girder anticollision barrier panel Bending Mould and bending production method |
CN108188211A (en) * | 2017-12-29 | 2018-06-22 | 东莞市天合机电开发有限公司 | Simple glass fixing clamp plate forming mechanism |
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