CN101649560A - Knitted fabric printing and dyeing process with special effect - Google Patents
Knitted fabric printing and dyeing process with special effect Download PDFInfo
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- CN101649560A CN101649560A CN200910102252A CN200910102252A CN101649560A CN 101649560 A CN101649560 A CN 101649560A CN 200910102252 A CN200910102252 A CN 200910102252A CN 200910102252 A CN200910102252 A CN 200910102252A CN 101649560 A CN101649560 A CN 101649560A
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Abstract
The invention relates to a knitted fabric printing and dyeing process with a special effect. A conventional CVC knitted fabric has the hazy three-dimensional printing effect by organically combining various processes together, such as active printing, dispersive printing, three-cedar sheet two-phase color fixation, and the like. The process is concretely divided into six steps of preprocessing blank fabric, burning-out printing, disperse/reactive printing in one paste, steaming, washing by water and molding, and the process is simple and is easy to operate; favorable physical and chemical indexes and color light reproducing performance are obtained through the two-phase color fixation process, thereby lower-end CVC burnt-out fabric becomes special style fabric with a high additional value. Accordingly, the invention has the characteristics of simple operation, high dye fixing rate, less pollution to environment, hazy three-dimensional special effect and favorable color light reproducing performance. The printing and dyeing process can be also used for a T/R product and a T/C product extended from the traditional CVC knitted fabric.
Description
Technical field
The present invention relates to the knitted fabric printing and dyeing technical field, particularly a kind of knitted fabric printing and dyeing process with special effect.
Background technology
Along with the raising of people's living standard, also more and more higher to the requirement of knitted fabric printing and dyeing, personalized printing quality is also more and more favored.Existing conventional active dye printing technology is long except process route, cost is high, the difficult control of quality, also have the problem of sewage discharge to the severe contamination of environment.Along with the printing and dyeing chemical industry constantly develops bring environment is destroyed day by day, the particularly American-European developed country in countries in the world is to the promotion of green weaving, the Chinese destruction that also begins day by day to pay attention to polluting to natural, ecological.In addition, conventional dispersed activity is with the slurry stamp or disperse direct blending stamp, and it is exactly that every physical and chemical indexes does not reach requirement of client that common drawback is all arranged, and the reappearance that is exactly coloured light in addition is bad.Because American-European order is all very high to the requirement of textile fabric in this respect, common process has not reached its requirement, and therefore the dyeing and printing process that needs exploitation to make new advances satisfies this present situation.
Summary of the invention
The objective of the invention is to design a kind of simple to operate, environmental pollution is little, the knitted fabric printing and dyeing process with special effect of coloured light favorable reproducibility.Technical scheme of the present invention is so to realize:
A kind of knitted fabric printing and dyeing process with special effect, used grey cloth is the CVC knitted cloth, specifically may further comprise the steps:
A, pre-treatment grey cloth: handle grey cloth with alkali, refining agent, hydrogen peroxide, brightening agent, and dewater, finalize the design;
B, burn-out printing: modulation hollow out printing paste, its viscosity Control are at 25000-35000Pa.S, and modulation evenly back is used the rotary screen printing machines stamp with 60-80 order silk screen filter, and machine seal drying room temperature is the 110-115 degree;
C, dispersed activity are with starching stamp: 1. transfer to be equipped with the flower slurry: the DISPERSE DYES water is melted and add marine alga and lay in slurry, the good reserve salt of addingization then, add REACTIVE DYES at last and stir, 2. go up the machine stamp: use the rotary screen printing machines stamp, drying room temperature 115-120 degree with homogenizer;
D, evaporate: 1. earlier DISPERSE DYES is carried out fixation, high temperature cures, temperature 170-180 degree, and the time is 5-7 minute, 2. again REACTIVE DYES is carried out fixation, adopt wet short steaming equipment, face rolls fixation liquid, pick-up rate 65-75% evaporates temperature 120-130 degree, time 90-120 second;
E, washing: select continuous rope form continuous washing machine for use, first three road dashes with cold water and drenches, and crosses padding machine, and the 4th road is warming up to the 90-100 degree and adds active soap flushing with 40-55 degree Warm Wash, the 6th road, and back twice are used cold water flush again, last centrifuge dewatering;
F, typing: add soft typing, finished product inspection clot shipment.
As preferably, the prescription of the hollow out printing paste among the described step B is:
98％H
2SO
4 1％～2％
Glycerine 0.5%～1%
Deposit slurry 50%～75%
As preferably, the prescription of the dispersed activity dyestuff among the described step C is:
High temperature DISPERSE DYES 0.5～4%
The REACTIVE DYES 0.1～3% of ethene selenone type
Deposit slurry 40～50%
Glacial acetic acid 0.1-1%
Reservehao S 0.5-3%
As preferably, the prescription of fixation liquid is among the described step D:
Waterglass 50-90g/L
Caustic soda 10-20g/L
Stabilizing agent 2-5g/L
As preferably, described grey cloth is the knitting plain of 80%CVC.
As preferably, described deposit slurry is: guar gum (S-85C).
As preferably, the composition of described high temperature DISPERSE DYES is: anthraquinone family macromolecule compound.
As preferably, described deposit slurry is pasty state, and its composition is 10% marine alga.
As preferably, the composition of described stabilizing agent is: borax.
The present invention is by combining kinds of processes such as reactive printing, dispersion stamp, three cypress sheet two phase process fixation, the CVC knitted cloth of the routine that is has dim stereoscopic printing effect, specifically be divided into pre-treatment grey cloth, burn-out printing, dispersed activity with the slurry stamp, evaporate, six steps such as washing, typing, technology is simple to operation; Owing to make it obtain good physical and chemical indexes and good coloured light reproduction performance by the two phase process fixation, thereby make low side CVC etching become the mannerism lining of high added value.Therefore the present invention have simple to operate, dyestuff fixation rate height, environmental pollution little, have dim three-dimensional special effect and coloured light reappears the good characteristics of performance.T/R, T/C product for traditional CVC knitted cloth extension also all can use this dyeing and printing process.
The specific embodiment
Below by embodiment, technical scheme of the present invention is described in further detail.
Embodiment 1: a kind of knitted fabric printing and dyeing process with special effect, used grey cloth are the knitting plain of 80%CVC, specifically may further comprise the steps:
A, pre-treatment grey cloth: handle grey cloth with alkali, refining agent, hydrogen peroxide, brightening agent, and dewater, finalize the design;
B, burn-out printing: modulation hollow out printing paste, its viscosity Control are at 30000Pa.S, and modulation evenly back is used the rotary screen printing machines stamp with 70 order silk screen filter, and machine seal drying room temperature is 110 degree;
C, dispersed activity are with starching stamp: 1. transfer to be equipped with the flower slurry: the DISPERSE DYES water is melted and add marine alga and lay in slurry, the good reserve salt of addingization then, add REACTIVE DYES at last and stir, 2. go up the machine stamp: use the rotary screen printing machines stamp, drying room temperature 115 degree with homogenizer;
D, evaporate: 1. earlier DISPERSE DYES is carried out fixation, high temperature cures, temperature 175 degree, and the time is 6 minutes, 2. again REACTIVE DYES is carried out fixation, adopts wet short steaming equipment, and face rolls fixation liquid, and pick-up rate 70% is evaporated temperature 125 degree, 90 seconds time;
E, washing: select continuous rope form continuous washing machine for use, first three road dashes with cold water and drenches, and crosses padding machine, and the 4th road is warming up to 90 degree and adds active soap flushing with 50 degree Warm Wash, the 6th road, and back twice are used cold water flush again, last centrifuge dewatering;
F, typing: add soft typing, finished product inspection clot shipment.
The prescription of the hollow out printing paste among the described step B is:
98％H
2SO
4 1.5％
Glycerine 0.8%
Guar gum 60%
The prescription of the dispersed activity dyestuff among the described step C is:
Anthraquinone family macromolecule compound 3%
The REACTIVE DYES 1.5% of ethene selenone type
Deposit slurry (10% one-tenth paste of marine alga) 45%
Glacial acetic acid 0.5%
Reservehao S 1.5%
The prescription of fixation liquid is among the described step D:
Waterglass 75g/L
Caustic soda 15g/L
Borax 3g/L
Embodiment 2: a kind of knitted fabric printing and dyeing process with special effect, used grey cloth are the knitting plain of 80%CVC, specifically may further comprise the steps:
A, pre-treatment grey cloth: handle grey cloth with alkali, refining agent, hydrogen peroxide, brightening agent, and dewater, finalize the design;
B, burn-out printing: modulation hollow out printing paste, its viscosity Control are at 32000Pa.S, and modulation evenly back is used the rotary screen printing machines stamp with 80 order silk screen filter, and machine seal drying room temperature is 115 degree;
C, dispersed activity are with starching stamp: 1. transfer to be equipped with the flower slurry: the DISPERSE DYES water is melted and add marine alga and lay in slurry, the good reserve salt of addingization then, add REACTIVE DYES at last and stir, 2. go up the machine stamp: use the rotary screen printing machines stamp, drying room temperature 120 degree with homogenizer;
D, evaporate: 1. earlier DISPERSE DYES is carried out fixation, high temperature cures, temperature 170 degree, and the time is 5 minutes, 2. again REACTIVE DYES is carried out fixation, adopts wet short steaming equipment, and face rolls fixation liquid, and pick-up rate 68% is evaporated temperature 120 degree, 110 seconds time;
E, washing: select continuous rope form continuous washing machine for use, first three road dashes with cold water and drenches, and crosses padding machine, and the 4th road is warming up to 100 degree and adds active soap flushing with 45 degree Warm Wash, the 6th road, and back twice are used cold water flush again, last centrifuge dewatering;
F, typing: add soft typing, finished product inspection clot shipment.
The prescription of the hollow out printing paste among the described step B is:
98％H
2SO
4 1.3％
Glycerine 0.6%
Guar gum 70%
The prescription of the dispersed activity dyestuff among the described step C is:
Anthraquinone family macromolecule compound 3.5%
The REACTIVE DYES 1.9% of ethene selenone type
Deposit slurry (10% one-tenth paste of marine alga) 49%
Glacial acetic acid 0.6%
Reservehao S 2%
The prescription of fixation liquid is among the described step D:
Waterglass 80g/L
Caustic soda 13g/L
Borax 4g/L
Claims (9)
1, a kind of knitted fabric printing and dyeing process with special effect is characterized in that used grey cloth is the CVC knitted cloth, specifically may further comprise the steps:
A, pre-treatment grey cloth: handle grey cloth with alkali, refining agent, hydrogen peroxide, brightening agent, and dewater, finalize the design;
B, burn-out printing: modulation hollow out printing paste, its viscosity Control are at 25000-35000Pa.S, and modulation evenly back is used the rotary screen printing machines stamp with 60-80 order silk screen filter, and machine seal drying room temperature is the 110-115 degree;
C, dispersed activity are with starching stamp: 1. transfer to be equipped with the flower slurry: the DISPERSE DYES water is melted and add marine alga and lay in slurry, the good reserve salt of addingization then, add REACTIVE DYES at last and stir, 2. go up the machine stamp: use the rotary screen printing machines stamp, drying room temperature 115-120 degree with homogenizer;
D, evaporate: 1. earlier DISPERSE DYES is carried out fixation, high temperature cures, temperature 170-180 degree, and the time is 5-7 minute, 2. again REACTIVE DYES is carried out fixation, adopt wet short steaming equipment, face rolls fixation liquid, pick-up rate 65-75% evaporates temperature 120-130 degree, time 90-120 second;
E, washing: select continuous rope form continuous washing machine for use, first three road dashes with cold water and drenches, and crosses padding machine, and the 4th road is warming up to the 90-100 degree and adds active soap flushing with 40-55 degree Warm Wash, the 6th road, and back twice are used cold water flush again, last centrifuge dewatering;
F, typing: add soft typing, finished product inspection clot shipment.
2, a kind of knitted fabric printing and dyeing process with special effect according to claim 1 is characterized in that the prescription of the hollow out printing paste among the described step B is:
98％H
2SO
4 1％～2％
Glycerine 0.5%～1%
Deposit slurry 50%～75%
3, a kind of knitted fabric printing and dyeing process with special effect according to claim 1 is characterized in that the prescription of the dispersed activity dyestuff among the described step C is:
High temperature DISPERSE DYES 0.5～4%
The REACTIVE DYES 0.1～3% of ethene selenone type
Deposit slurry 40～50%
Glacial acetic acid 0.1-1%
Reservehao S 0.5-3%
4, a kind of knitted fabric printing and dyeing process with special effect according to claim 1 is characterized in that the prescription of fixation liquid among the described step D is:
Waterglass 50-90g/L
Caustic soda 0-20g/L
Stabilizing agent 2-5g/L
5, a kind of knitted fabric printing and dyeing process with special effect according to claim 1 is characterized in that described grey cloth is the knitting plain of 80%CVC.
6, a kind of knitted fabric printing and dyeing process with special effect according to claim 2 is characterized in that described deposit slurry is: guar gum (S-85C).
7, a kind of knitted fabric printing and dyeing process with special effect according to claim 3 is characterized in that the composition of described high temperature DISPERSE DYES is: anthraquinone family macromolecule compound.
8, a kind of knitted fabric printing and dyeing process with special effect according to claim 3 is characterized in that described deposit slurry is pasty state, and its composition is 10% marine alga.
9, a kind of knitted fabric printing and dyeing process with special effect according to claim 4 is characterized in that the composition of described stabilizing agent is: borax.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101022524A CN101649560B (en) | 2009-09-10 | 2009-09-10 | Knitted fabric printing and dyeing process with special effect |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101022524A CN101649560B (en) | 2009-09-10 | 2009-09-10 | Knitted fabric printing and dyeing process with special effect |
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| Publication Number | Publication Date |
|---|---|
| CN101649560A true CN101649560A (en) | 2010-02-17 |
| CN101649560B CN101649560B (en) | 2011-09-07 |
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|---|---|---|---|
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101949100A (en) * | 2010-10-01 | 2011-01-19 | 绍兴鼎记印染有限公司 | Embossing process of poly-cotton blend fabric |
| CN102747621A (en) * | 2012-05-24 | 2012-10-24 | 太仓市名流制衣有限公司 | Dyeing process of T/R cloth |
| CN103015226A (en) * | 2012-12-14 | 2013-04-03 | 常州涵源新印花有限公司 | Digital printing method for wool-polyester roughly spun fabric |
| CN103114460A (en) * | 2013-01-05 | 2013-05-22 | 浙江汇丽印染整理有限公司 | One-bath four-step process printing and dyeing method for multi-component fiber fabric |
| CN103174037A (en) * | 2012-12-14 | 2013-06-26 | 常熟市张桥雪松印花厂 | Printing and dyeing process of knitted fabric |
| CN103358736A (en) * | 2012-03-31 | 2013-10-23 | 常熟市启弘纺织实业有限公司 | Microgroove multicolor three-dimensional printing process |
| CN103437213A (en) * | 2013-06-19 | 2013-12-11 | 安徽中天印染股份有限公司 | Polyester/cotton interwoven fabric dyeing and fishing process |
| CN103437022A (en) * | 2013-06-19 | 2013-12-11 | 安徽中天印染股份有限公司 | Polyester-cotton interwoven fabric and printing process thereof |
| CN103711001A (en) * | 2013-12-06 | 2014-04-09 | 恩平锦兴纺织印染企业有限公司 | Production process of CVC co-printing by one paste for burnout pirnting and disperse dye pirnting with pigment printing paste |
| CN103741508A (en) * | 2013-12-04 | 2014-04-23 | 常熟市福亿印花炼染有限公司 | Printing and dyeing process of knitted fabric |
| CN103897431A (en) * | 2014-03-21 | 2014-07-02 | 杭州钱江印染化工有限公司 | TR blended fabric black dye composition and using method |
| CN105369655A (en) * | 2015-09-29 | 2016-03-02 | 浙江富润印染有限公司 | Colorful pearlescent hazy printing process |
| CN109881500A (en) * | 2019-03-05 | 2019-06-14 | 游晟纺织科技(深圳)有限公司 | A kind of textile fabric and preparation method thereof without fluorescent whitening agent |
| CN112342717A (en) * | 2020-10-28 | 2021-02-09 | 无锡迈克斯纺织品有限公司 | Printing and dyeing production process and production device of all-cotton antibacterial double-faced fabric |
-
2009
- 2009-09-10 CN CN2009101022524A patent/CN101649560B/en active Active
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101949100A (en) * | 2010-10-01 | 2011-01-19 | 绍兴鼎记印染有限公司 | Embossing process of poly-cotton blend fabric |
| CN103358736A (en) * | 2012-03-31 | 2013-10-23 | 常熟市启弘纺织实业有限公司 | Microgroove multicolor three-dimensional printing process |
| CN102747621A (en) * | 2012-05-24 | 2012-10-24 | 太仓市名流制衣有限公司 | Dyeing process of T/R cloth |
| CN103015226B (en) * | 2012-12-14 | 2014-12-03 | 常州涵源新印花有限公司 | Digital printing method for wool-polyester roughly spun fabric |
| CN103015226A (en) * | 2012-12-14 | 2013-04-03 | 常州涵源新印花有限公司 | Digital printing method for wool-polyester roughly spun fabric |
| CN103174037A (en) * | 2012-12-14 | 2013-06-26 | 常熟市张桥雪松印花厂 | Printing and dyeing process of knitted fabric |
| CN103114460A (en) * | 2013-01-05 | 2013-05-22 | 浙江汇丽印染整理有限公司 | One-bath four-step process printing and dyeing method for multi-component fiber fabric |
| CN103114460B (en) * | 2013-01-05 | 2014-08-13 | 浙江汇丽印染整理有限公司 | One-bath four-step process printing and dyeing method for multi-component fiber fabric |
| CN103437213A (en) * | 2013-06-19 | 2013-12-11 | 安徽中天印染股份有限公司 | Polyester/cotton interwoven fabric dyeing and fishing process |
| CN103437022A (en) * | 2013-06-19 | 2013-12-11 | 安徽中天印染股份有限公司 | Polyester-cotton interwoven fabric and printing process thereof |
| CN103741508A (en) * | 2013-12-04 | 2014-04-23 | 常熟市福亿印花炼染有限公司 | Printing and dyeing process of knitted fabric |
| CN103711001A (en) * | 2013-12-06 | 2014-04-09 | 恩平锦兴纺织印染企业有限公司 | Production process of CVC co-printing by one paste for burnout pirnting and disperse dye pirnting with pigment printing paste |
| CN103897431A (en) * | 2014-03-21 | 2014-07-02 | 杭州钱江印染化工有限公司 | TR blended fabric black dye composition and using method |
| CN103897431B (en) * | 2014-03-21 | 2016-05-25 | 杭州钱江印染化工有限公司 | A kind of TR blend fabric is dyed black dyes combination and using method |
| CN105369655A (en) * | 2015-09-29 | 2016-03-02 | 浙江富润印染有限公司 | Colorful pearlescent hazy printing process |
| CN109881500A (en) * | 2019-03-05 | 2019-06-14 | 游晟纺织科技(深圳)有限公司 | A kind of textile fabric and preparation method thereof without fluorescent whitening agent |
| CN112342717A (en) * | 2020-10-28 | 2021-02-09 | 无锡迈克斯纺织品有限公司 | Printing and dyeing production process and production device of all-cotton antibacterial double-faced fabric |
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|---|---|
| CN101649560B (en) | 2011-09-07 |
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Denomination of invention: Knitted fabric printing and dyeing process with special effect Effective date of registration: 20190807 Granted publication date: 20110907 Pledgee: Zhuji Branch of Industrial and Commercial Bank of China Limited Pledgor: Zhejiang Furun Dyeing & Printing Co., Ltd. Registration number: Y2019330000005 |
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