CN103015238A - Printing method for fabrics - Google Patents
Printing method for fabrics Download PDFInfo
- Publication number
- CN103015238A CN103015238A CN2012105163665A CN201210516366A CN103015238A CN 103015238 A CN103015238 A CN 103015238A CN 2012105163665 A CN2012105163665 A CN 2012105163665A CN 201210516366 A CN201210516366 A CN 201210516366A CN 103015238 A CN103015238 A CN 103015238A
- Authority
- CN
- China
- Prior art keywords
- pattern
- color
- light
- printing
- cyan
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Abstract
The invention provides a printing method for fabrics. The method comprises the following steps of: carrying out color separation on printed patterns so as to obtain cyan, magenta, yellow, light black, light cyan, light red, sapphire and black patterns in the printed patterns; respectively carrying out screening and plate-making according to the patterns in each color so as to obtain a pattern plate corresponding to the patterns in each color; respectively preparing a color paste according to the patterns in each color so as to obtain a color paste corresponding to the patterns in each color; and carrying out pretreatment on fabrics, then sequentially carrying out superimposed printing on the fabrics by using corresponding pattern plates and color pastes, and carrying out ageing on the fabrics so as to obtain printed fabrics printed with the printed patterns. According to the invention, through combining with a principle of digital printers on the basis of a four-color separation principle, the operation of printing is performed by using an eight-color separation process, and through the adjustment on a drawing technique and a printing process, printing products are exquisite in effect, rich in color, and natural in transition.
Description
Technical field
The present invention relates to the printing technique field of textile fabric, particularly a kind of printing method of fabric.
Background technology
In recent years, along with day by day improving and the continuous renewal of consumption idea of people's living standard, pursue the naturally rich and varied new fashion that becomes textile products such as spinning of individual character, realistic and abstract design style, flower type and color.
Traditional printing technology is a plurality of look versions, spot color stamp, and namely the corresponding color of a cover flower version spends the limited amount of type color in the restriction of the color bits number of machine own.For continuous tone or the color abundant graph image, particularly product take personage, landscape and building photo as original paper of flower type effect closer to true picture, the poor effect of traditional stamp technique of expression.
In view of above situation, very multi-pattern type is because chromatography is more in the market, and it is limited and be difficult to produce that printing machine is printed number of colors, brought new difficulty for the market expansion of enterprise.And original colored type adopts 9 to 10 chromatographys just can print production, uses possibly till now 11 or 12 chromatographys, or even could satisfy customer requirement more than 15 chromatographys, has improved like this operation easier of stamp, has also strengthened production cost.
Summary of the invention
In order to solve above technical problem, the invention provides a kind of printing method of fabric, the method can make the colored type effect of Printing more natural, true to nature, closer to level in kind.
The invention provides a kind of printing method of fabric, may further comprise the steps:
Decalcomania is carried out color separation, obtain cyan pattern, magenta pattern, yellow pattern, light/dark balance pattern, light cyan pattern, light red pattern, sapphire pattern and the black pattern of described decalcomania;
According to respectively linked network, the plate-making of described cyan pattern, magenta pattern, yellow pattern, light/dark balance pattern, light cyan pattern, light red pattern, sapphire pattern and black pattern, obtain the flower version of corresponding each color pattern;
Prepare respectively mill base according to described cyan pattern, magenta pattern, yellow pattern, light/dark balance pattern, light cyan pattern, light red pattern, sapphire pattern and black pattern, obtain the mill base of corresponding each color pattern;
Fabric is carried out pre-treatment, then utilize corresponding flower version and the mill base stamp that superposes in turn, through evaporating, obtain being printed with the PRINTED FABRIC of described decalcomania.
Preferably, after described color separation, before the described linked network, the magenta pattern of described decalcomania is carried out reverse toning.
Preferably, the viscosity of the mill base of described each color pattern of correspondence is 40000cP ~ 45000cP.
Preferably, the mill base of described each color pattern of correspondence comprises thickener, and per 1000 liters of described thickener comprises:
The urea of 90kg ~ 110kg;
The reserve salt of 20kg ~ 30kg;
The sodium bicarbonate of 45kg ~ 55kg;
The bleeding agent of 2kg ~ 5kg;
The thickener of 75kg ~ 85kg.
Preferably, described stamp is ROTARY SCREAM PRINTING, and its scraper adopts and widely is 45mm and thickly is the blade of 15mm.
Preferably, described temperature of evaporating is 102 ℃ ~ 106 ℃, and the described time of evaporating is 5 minutes ~ 10 minutes.
Preferably, described pre-treatment comprises:
With fabric singe successively, destarch and mercerising.
Preferably, after described evaporating, also comprise:
To wash successively through the fabric that evaporates, tentering.
Compared with prior art, the printing method of fabric provided by the invention may further comprise the steps: decalcomania is carried out color separation, obtain its cyan pattern, magenta pattern, yellow pattern, light/dark balance pattern, light cyan pattern, light red pattern, sapphire pattern and black pattern; According to respectively linked network, the plate-making of described cyan pattern, magenta pattern, yellow pattern, light/dark balance pattern, light cyan pattern, light red pattern, sapphire pattern and black pattern, obtain the flower version of corresponding each color pattern; Prepare respectively mill base according to described cyan pattern, magenta pattern, yellow pattern, light/dark balance pattern, light cyan pattern, light red pattern, sapphire pattern and black pattern, obtain the mill base of corresponding each color pattern; Fabric is carried out pre-treatment, then utilize corresponding flower version and the mill base stamp that superposes in turn, through evaporating, obtain being printed with the PRINTED FABRIC of described decalcomania.The present invention at first retouches original text with the stamp original copy, by color decomposition, is divided into the pattern of green grass or young crops, magenta, Huang, somber, shallow green grass or young crops, pale red, sapphire and black eight colors; Then carry out respectively linked network according to this eight-color graphics case, obtain the black and white moire pattern, respectively through plate-making, obtain the flower version of corresponding each color pattern, and prepare respectively mill base according to these eight colors; Utilize at last corresponding flower version and mill base, in turn to the stamp that superposes through the fabric of pre-treatment, when printing, carry out the synthetic of look, make that the moire effect is finer and smoother, color is abundanter, transition is more natural, thereby make the effect of decalcomania closer to the effect of rough sketch even digit printing.The present invention in conjunction with the principle of digital-code printer, utilizes eight color-dividing process to carry out stamp on the principle of four color separations, by retouching the adjustment of original text gimmick and printing technology, makes the effect of Printing finer and smoother, color is abundanter, transition is more natural.
Description of drawings
Fig. 1 is the scan image of the decalcomania of one embodiment of the invention;
Fig. 2 is the magenta pattern of the decalcomania of one embodiment of the invention;
Fig. 3 is the sample decalcomania of the embodiment of the invention 1;
Fig. 4 is the cyan pattern after the color separation of the embodiment of the invention 1 sample decalcomania;
Fig. 5 is the black and white moire pattern of corresponding cyan pattern after the embodiment of the invention 1 color separation;
Fig. 6 is the PRINTED FABRIC that printing method that the embodiment of the invention 1 provides obtains.
The specific embodiment
In order further to understand the present invention, below in conjunction with embodiment the preferred embodiment of the invention is described, but should be appreciated that these describe just as further specifying the features and advantages of the present invention, rather than to the restriction of claim of the present invention.
The invention provides a kind of printing method of fabric, may further comprise the steps:
Decalcomania is carried out color separation, obtain cyan pattern, magenta pattern, yellow pattern, light/dark balance pattern, light cyan pattern, light red pattern, sapphire pattern and the black pattern of described decalcomania;
According to respectively linked network, the plate-making of described cyan pattern, magenta pattern, yellow pattern, light/dark balance pattern, light cyan pattern, light red pattern, sapphire pattern and black pattern, obtain the flower version of corresponding each color pattern;
Prepare respectively mill base according to described cyan pattern, magenta pattern, yellow pattern, light/dark balance pattern, light cyan pattern, light red pattern, sapphire pattern and black pattern, obtain the mill base of corresponding each color pattern;
Fabric is carried out pre-treatment, then utilize corresponding flower version and the mill base stamp that superposes in turn, through evaporating, obtain being printed with the PRINTED FABRIC of described decalcomania.
The present invention at first retouches the original text operation: decalcomania is carried out color separation, obtain cyan pattern, magenta pattern, yellow pattern, light/dark balance pattern, light cyan pattern, light red pattern, sapphire pattern and the black pattern of described decalcomania.
In the present invention, the described original text operation of retouching is specially:
Adopt scanner that the decalcomania of sample is scanned, obtain the scan image of described decalcomania;
Utilize color separation software that the scan image of described decalcomania is carried out color separation, obtain cyan pattern, magenta pattern, yellow pattern, light/dark balance pattern, light cyan pattern, light red pattern, sapphire pattern and the black pattern of described decalcomania.
During scanning, the present invention preferably adopts the high accuracy scanner, is the high accuracy scanner of ES-6000HS such as model, guarantees that as far as possible the color of image is vivid.
Before color separation, the present invention preferably utilizes color separation software that the scan image of described decalcomania is carried out adjusted size and texture adjustment.Adjust first size, then delineate out large profile, select the zone to carry out Fuzzy Processing, until the color blend in the image, clean mark, focus on again the part that picture engraving is intended to give prominence to, such as personage's face of main portrayal human head picture, landscape figure scenery or theme architecture etc. nearby, make image more can tell level.
The present invention recycles described color separation software the scan image of described decalcomania is carried out color separation, on the principle of four color separations in conjunction with the principle of digital-code printer, look number or chromatographic data are divided into cyan (Cyan, C), pinkish red (Magenta, M), yellow (Yellow, Y), somber (Lightblack, LK), shallow green grass or young crops (Light blue, LC), pale red (Light Magenta, LM), sapphire (Jewelry blue, JB) and black (black, K) level of these eight colors, these eight colors can be in harmonious proportion publish picture the picture in a plurality of colors, thereby make the moire effect finer and smoother, color is abundanter, transition is more natural, and the effect that follow-up stamp shows is closer to the effect of rough sketch even digit printing; And successively adjust the slurry ratio that accounts for of eight layers of color according to color-dividing process, change to adjust in conjunction with the difference of flower type effect, to reach desirable colored type printing effect.Wherein, black mainly plays the effect of crucial touch, and is unsuitable too many; Magenta, cyan, yellow ratio directly affect the form and aspect trend of image, and another yellow effect is to set off background color; It is minimum to be that black accounts for the slurry ratio, and the slurry ratio that accounts for of magenta, cyan is taken second place, and the yellow slurry ratio that accounts for is maximum.Described color separation software can be the chameleon software of increasing income in Hangzhou, also can be the AT2000 color separation software of the grand China in Hangzhou, and the present invention there is no particular restriction to this.
The present invention can utilize digital-code printer to print the color range that above-mentioned eight kinds of reference colours and moire gradually become effect and these eight kinds of colors, sets up the database of a moire stack of all kinds with for subsequent use.
When printing light color flower type, after described color separation, the present invention preferably carries out reverse toning with the magenta pattern of described decalcomania, with the more natural purpose of image clearly of the contrast effect that reaches outstanding dark and light tone, acquisition.
Described reverse toning can be described as instead and beats, and refers to reverse a kind of processing method of carrying out in normally retouching the original text direction.Because the cloth cover plasma volume is certain, use the technique of instead beating to give prominence to dark color and light tone when printing light colour.Instead beat the image that can not be used for expressing character facial, and the picture that is usually used in expressing clothes and background.Fig. 1 is the scan image of the decalcomania of one embodiment of the invention, when running into this colored type shown in Figure 1, if it is too many that the dark brown idea above the magenta spreads slurry, then can affect the brightness of magenta, so magenta done instead beat, can avoid the excessive shop slurry of dark-brown idea, thereby improve the color of cloth cover, image after anti-the beating as shown in Figure 2, Fig. 2 is the magenta pattern of the decalcomania of one embodiment of the invention.
Retouch after the original text operation finishes, the present invention's net processed or plate-making process: according to respectively linked network, the plate-making of described cyan pattern, magenta pattern, yellow pattern, light/dark balance pattern, light cyan pattern, light red pattern, sapphire pattern and black pattern, obtain the flower version of corresponding each color pattern.
Wherein, described linked network or screening are a kind of techniques that forms moire topography with countless black and white site, namely hang the moire idea.Described site is that centre-to-centre spacing equates and area is unequal and rule is arranged tissue, can reproduce the idea of picture tone level.The present invention carries out respectively linked network according to described cyan pattern, magenta pattern, yellow pattern, light/dark balance pattern, light cyan pattern, light red pattern, sapphire pattern and black pattern, obtains the black and white moire pattern of corresponding each color.Generally be by net week and net classification linked network, can effectively avoid " tortoise spot " fault.Different net linked network parameter requests are different, have different angles such as the site of corresponding each color, if 45 ° of screenings, cyan is with 15 ° of angle screenings, and black is with 75 ° of angle screenings, and yellow is with 0 ° of angle screening; If picture with cool tone or take landscape when main, cyan 45° angle screening, pinkish red with 15 ° of angle screenings, black is with 75 ° of angle screenings, yellow is with 0 ° of angle screening; As add and select 45dpi/inch the site.
Described plate-making is specially:
Apply water soluble photosensitive on nickel screen surface, the black and white moire pattern of described each color of correspondence is wound on the described nickel screen, then carry out highlight exposure, develop through washing, obtain flower version or the flower net of corresponding each color pattern.
The reasonably combined impregnation technique of the present invention and scrape gluing method, order number according to nickel screen adds an amount of distilled water, general 5 kilograms of water soluble photosensitives and 5 kilograms of distilled water of adopting, and scrape 2 ~ 3 times in the front during frictioning, bearing plane is scraped 2 ~ 3 times, make the thickness of the nickel screen glue that applies water soluble photosensitive and hang up reach 1.0dmm ~ 1.5dmm, the nickel screen of making like this can be given full play to printing effect.Wherein, the order number of described nickel screen is generally 60 orders, 80 orders and 100 orders etc., the preferred 160 order list silk screen printings of the present invention; Described water soluble photosensitive adopts commonly used the getting final product in this area; Describedly be applied to technological means well known to those skilled in the art, the present invention there is no particular restriction to it.
The present invention preferably selects the fineness parameter of 1200DPI at ink-jet net-making machine, then uniformly spray aqueous black wax net processed on the nickel screen surface that is coated with described water soluble photosensitive, generally select 1 shower nozzle, 2 nozzles and minimum V-type point net processed, make to retouch original text flower type and make net flower type to fit like a glove.
It all is technological means well known to those skilled in the art that described highlight exposure and washing are developed, and the present invention is 140sec the preferred time for exposure, uses the Exposing Lamp of 60Hz to shine 7 times; By sensitization, water soluble photosensitive becomes insoluble resin blocks mesh without the place of decorative pattern, and print paste can not be permeated in the past; Dapple place is not then by sensitization, and behind the flush away water soluble photosensitive herein, formation can see through the mesh of print paste, and in follow-up stamp process, mill base can be penetrated on the fabric from described mesh, realizes stamp.Half tone after the exposure can soak 4min ~ 5min in developing pool, then half tone is undertaken the printing of towards outside, stand on the developing hanger and develop.After highlight exposure, washing development, the present invention preferably ties up sponge at the developing hanger edge, whole with sponge wiping 2 ~ 3 times flower net inwall, make water pipe spending online residual wax to rinse well, then wash the flower net to clear-cut bright with jet sling water, the bath dynamics can not be too large, to avoid making colored net occur coming unstuck.
Retouch after the original text operation finishes, the present invention's operation of also sizing mixing: prepare respectively mill base according to described cyan pattern, magenta pattern, yellow pattern, light/dark balance pattern, light cyan pattern, light red pattern, sapphire pattern and black pattern, obtain the mill base of corresponding each color pattern.
The mill base of described each color pattern of correspondence comprises dyestuff, and the present invention there is no particular restriction to this.The mill base of described each color pattern of correspondence comprises thickener, and described thickener is the key component of print paste, and its effect comprises: (1) makes print paste have certain viscosity and certain adhesion strength, to guarantee the fineness of decorative pattern profile; (2) can be used as decentralized medium and the diluent that dyes material, or as the delivery agent of dyestuff and play carrier function; The stabilizing agent of hygroscopic agent, wetting agent and dyestuff when (3) conduct is evaporated and protecting colloid etc.Described thickener can be sodium alginate, and it claims again algin, can be extracted by the sargassum that grows in the seawater, obtain through the caustic soda processing.Sodium alginate has that rheological characteristic and viscosity are good, good penetrability, Dry Sack evenly, easily eccysis, be not stained with cylindrical fireworks and scraper, soft, the advantage such as plasticity good, printing pattern is clear and paste producing is convenient, can make the colored type mill base that is printed on the fabric that " imbibition " do not occur, do not produce fault and " the 3rd look ", and make pattern profile clear bright and clean.Because sodium alginate contains carboxylic acid sodium salt, water soluble has stronger cloudy lotus property, can or not react with the dye molecule that also is the REACTIVE DYES of the cloudy lotus property effect of repelling each other so that REACTIVE DYES with sodium alginate tinctorial yield height during as thickener.Described thickener also can be urea, and is with low cost, can also be other synthetic thickeners.
In one embodiment of the invention, per 1000 liters of described thickener comprises the urea of 90kg ~ 110kg, the reserve salt of 20kg ~ 30kg, the sodium bicarbonate of 45kg ~ 55kg, the bleeding agent of 2kg ~ 5kg and the thickener of 75kg ~ 85kg, wherein, described reserve salt can be reservehao S, Resist K etc.; Described bleeding agent can be bleeding agent AP, bleeding agent OT etc.; Described thickener can be thickener RD-HT, thickener APT-30 etc.
In the present invention, to described thickener correctly select 2 extremely important: (1) thickener need have the good water-based of embracing; (2) stability of thickener is guaranteed.The viscosity of described thickener preferably is controlled between 90000cP ~ 100000cP, is convenient to better control the viscosity of mill base.
In the present invention, in the mill base of described each color pattern of correspondence the consumption proportion of dyestuff and thickener decalcomania is different and adjust per sample; The viscosity of the mill base of described each color pattern of correspondence can be controlled the requirement of mill base according to grey cloth indices and mesh, be preferably 40000cP ~ 45000cP, more preferably 41000cP ~ 44000cP is excessively low such as mill base viscosity, then can cause spreading slurry, pattern profile is unintelligible; Too high such as mill base viscosity, then can cause the poor and impact operation of the saturating net of slurry.Wherein, the cP(centipoise) be the habitual measurement unit of kinematic viscosity, 1cP=10
-3Pas(handkerchief second)=1mPs(milli handkerchief second).
After making flower version, modulating mill base, the present invention prints operation: fabric is carried out pre-treatment, then utilize corresponding flower version and the mill base stamp that superposes in turn, through evaporating, obtain being printed with the PRINTED FABRIC of described decalcomania.
In the present invention, described pre-treatment preferably includes: with fabric singe successively, destarch and mercerising.Described fabric is that this area grey cloth commonly used gets final product; Describedly singe, destarch, mercerising be technological means well known to those skilled in the art, the present invention does not have particular restriction to it.
After finishing pre-treatment, the present invention utilizes corresponding flower version and mill base in turn to the fabric that the passes through pre-treatment stamp that superposes.The printing operation is a combination of retouching original text and plate-making, and during printing, row's net order of the flower net of corresponding each color pattern can be spent per sample the style difference of type and adjust, and the row's net order that determines then can not be put upside down again.The principle of row's net comprises: many topping printing row nets sequentially are to arrange from the dark color to light color, solve stamp three looks and drag colour defect, do not join when concerning between the flower type, cylinder is arranged and is arranged from light color to the dark color, can solve like this biography look problem in the ROTARY SCREAM PRINTING; The secondth, to arrange first and arrange large tracts of land flower type after small size is spent type, adjacent the coming as far as possible together of flower type spent phenomenon with the mistake that solves in the stamp process.Mentioned above principle can not be copied mechanically and applied indiscriminately in actual printing technology design, should putting in order of cylinder be adjusted accordingly according to the problem that may run in the characteristics that will print colored type, process conditions, grey cloth kind and actual the driving, as at first printing yellow or cyan, then being magenta, is black etc. at last.The printing scraper pressure of flower net determine the to blossom whole style of type pattern, pressure is excessive, the site of printing off is pressed stick with paste, and becomes on the spot; Pressure is too small, and the site seal of some thin sections is not out.In the present invention, described stamp can be PLATE SCREAM PRINTING, the selection of scraper hardness will be considered moire printing effect and lower slurry amount, meeting really up to the mark makes moire point excessive, moire may appear, excessively stiff, color addition position does not plan a successor, the scraper hardness of the preferred PLATE SCREAM PRINTING of the present invention is 45 ° ~ 95 °, more preferably 45 ° ~ 55 °, and to be consistent about scraper edge angle, flatness, otherwise the left, center, right aberration can occur; Described stamp also can be ROTARY SCREAM PRINTING, and its scraper preferably adopts wide for for 45mm and thickly be the blade of 15mm, and the bar magnet size selects according to the capillary effect of pre-treatment, mill base viscosity etc., guarantee the straight of bar magnet.
Then, the present invention is then evaporated, in the process of evaporating, the mill base suction that is imprinted on fabric face is expanded, dyestuff dissolves in the ranges of pattern of mill base place and to fibrous inside infiltration, diffusion, the combination of fabric, thereby dyestuff is anchored on the fabric, obtain being printed with the PRINTED FABRIC of described decalcomania.In the present invention, described temperature of evaporating is preferably 102 ℃ ~ 106 ℃; The described time of evaporating is preferably 5 minutes ~ and 10 minutes; The described pressure that evaporates is preferably 0.1MPa ~ 0.3MPa.
After described evaporating, the present invention preferably also comprises the post processings such as the fabric that process is evaporated is washed successively, tentering.Described washing, tentering are technological means well known to those skilled in the art, and the present invention does not have particular restriction to it.
The present invention in conjunction with the principle of digital-code printer, utilizes eight color-dividing process to carry out stamp on the principle of four color separations, by retouching the adjustment of original text gimmick and printing technology, make the effect of Printing finer and smoother true to nature, color is abundanter, transition is more natural.
In addition, the printing method provided by the invention difficulty of sizing mixing is low, and printing machine is drawn a design rapidly, and production efficiency is high, is fit to produce in enormous quantities.And for the production of flower type more than eight chromatographys, the present invention can effectively save the use amount of nickel screen and slurry, reduces simultaneously the discharge capacity of stamp sewage.
In order further to understand the present invention, below in conjunction with embodiment the printing method of fabric provided by the invention is specifically described.
Embodiment 1
Fig. 3 is the sample decalcomania of the embodiment of the invention 1, material is contton cloth, the employing model is that the high accuracy scanner of ES-6000HS scans it, obtain scan image, utilize the AT2000 color separation software of the grand China in Hangzhou first it to be carried out the curve adjustment, details is modified, recycle described color separation software and carry out color separation, obtain the cyan pattern of described decalcomania, the magenta pattern, yellow pattern, the light/dark balance pattern, the light cyan pattern, the light red pattern, sapphire pattern and black pattern, wherein, the cyan pattern as shown in Figure 4, Fig. 4 is the cyan pattern after the color separation of the embodiment of the invention 1 sample decalcomania.
According to described cyan pattern, magenta pattern, yellow pattern, light/dark balance pattern, light cyan pattern, light red pattern, sapphire pattern and black pattern, the difference linked network, obtain the black and white moire pattern of corresponding each color, wherein, the black and white moire pattern of corresponding cyan pattern as shown in Figure 5, Fig. 5 is the black and white moire pattern of corresponding cyan pattern after the embodiment of the invention 1 color separation, more respectively through plate-making, nickel screen order number is 160 orders, obtains the flower version of corresponding each color pattern.
According to described cyan pattern, magenta pattern, yellow pattern, light/dark balance pattern, light cyan pattern, light red pattern, sapphire pattern and black pattern, prepare respectively mill base, obtain the mill base of corresponding each color pattern.
Wherein, the mill base of cyan pattern comprises 2.6% active emerald green blue SPE(Jiangsu Shen reactive monoazo dyestuffs chemical industry provides), 8% urea and 75% thickener; The mill base of magenta pattern comprises 1.6% reactive red W2R(Jiangsu dolantin section chemical industry to be provided), 8% urea and 56% thickener; The mill base of yellow pattern comprises 2.5% reactive yellow P-6GS(U.S. Hensel and steps chemical industry and provide), 8% urea and 23% thickener; The mill base of black pattern comprises 2.5% reactive black W4B(Taixing golden pheasant dyestuff to be provided) and 8% thickener; The mill base of light/dark balance pattern comprises 1.2% reactive black W4B(Taixing golden pheasant dyestuff to be provided) and 15% thickener; The mill base of light cyan pattern comprises 0.55% Wal, shallow blue PE(Jiangsu moral to be provided) and 54% thickener; The mill base of sapphire pattern comprises the thickener of 2.3% Nowe clone's gorgeous indigo plant of P-3R and 18.5%; The mill base of light red pattern comprises 0.63% Nowe clone P-2R orange, 3.5% Shen, reactive brilliant red M-2B(Jiangsu reactive monoazo dyestuffs provides) and 25.3% thickener.
Wherein, per 1000 liters of described thickeners comprise: the bleeding agent AP(U.S. Huntsman of the sodium bicarbonate of the urea of 100kg, the reservehao S of 25kg, 50kg, 3kg provides), the thickener RD-HT(U.S. Huntsman of 40kg provides) and the thickener APT-30(U.S. Huntsman of 40kg provide).
After making flower version, modulating mill base, fabric is carried out pre-treatment, then utilize corresponding flower version and the mill base stamp that superposes in turn, through evaporating, obtain being printed with the PRINTED FABRIC of described decalcomania.
Technological process is specially: turn over and stitch → singe → destarch → mercerising → clot → stamp → evaporate → wash → tentering → test whole.
Wherein, the process conditions of singing are: the speed of a motor vehicle of gassing frame is 120 ± 2m/min, and air pressure is 23 ± 1mbar, and gas pressure is 25 ± 1mbar, and the mode of singing is the saturating burning of a positive and a negative, and the rank of singing is 3 ~ 3.5 grades; Light alkali groove alkali concn is 9 ± 1g/L, and padding machine pressure is 0.2 ± 0.02MPa, and dryer pressure is 0.2 ± 0.02MPa.
Destarch is boiled rinsing combination machine for employing 085 rope form moves back and is moved back, boils, floats production technology, the speed of a motor vehicle is 70 m/mins, and first and second portion advance separately cloth, and water washing chamber padding machine pressure is 0.2 ± 0.02MPa, rolling hopper pressure is 0.05 ± 0.01MPa, and the discharge of the 3rd water washing chamber is 0.75 ± 0.3m
3/ h, the discharge of the 6th water washing chamber is 2.0 ± 0.3m
3/ h, the discharge of the 9th water washing chamber is 2.0 ± 0.2m
3/ h;
The process conditions of first are: the temperature of the first rinsing bowl and the first hopper is 65 ± 3 ℃, the temperature of the one J molding box is 96 ± 3 ℃, the liquid level of saturated tank is 2/4, the time of banking up is 180 ± 5 minutes, the technology preparation of the first hopper is referring to table 1, and table 1 is for moving back, boil, float the technology preparation of the first hopper;
Table 1 moves back, boils, floats the technology preparation of the first hopper
The process conditions of second portion are: the temperature of the second rinsing bowl, the 3rd rinsing bowl and the second hopper is 65 ± 3 ℃, the temperature of the 2nd J molding box is 96 ± 3 ℃, the liquid level of saturated tank is 2/4, the time of banking up is 180 ± 5 minutes, the technology preparation of the second hopper is referring to table 2, and table 2 is for moving back, boil, float the technology preparation of the second hopper;
Table 2 moves back, boils, floats the technology preparation of the second hopper
The material of the first hopper and the second hopper sequentially is specially: be that the alkali of 170 ± 5g/L is poured the A cylinder into 600L concentration, add alkali to 900L again, be supplemented to 1000L after surveying the alkali grams, fully stir; 400L water is warming up to 45 ℃, adds oxalic acid and stirred 3 minutes, stop to stir, supplementing water stirred 3 minutes again to 500L.The B cylinder appends separately, and guarantees that A, B two cylinders append when using simultaneously evenly, produce 1.3 ~ 1.5 myriametres/cylinder.
The process conditions of third part are: the temperature of the 4th rinsing bowl is 93 ± 3 ℃, the temperature of the 5th rinsing bowl is 85 ± 3 ℃, the temperature of the 6th rinsing bowl is room temperature, the temperature of the 3rd hopper is room temperature, the pH value is that the temperature of the 10.5 ± 0.5, the 3rd J molding box is room temperature, and the time of banking up is 40 ± 2 minutes, the technology preparation of the 3rd hopper is referring to table 3, and table 3 is for moving back, boil, float the technology preparation of the 3rd hopper;
Table 3 moves back, boils, floats the technology preparation of the 3rd hopper
Tetrameric process conditions are: the temperature of the 7th rinsing bowl is room temperature, the temperature of the 8th rinsing bowl and the 9th rinsing bowl is room temperature, the temperature of the 4th hopper is room temperature, the temperature of the 4th J molding box is room temperature, the time of banking up is 30 ± 2 minutes, the technology preparation of the 4th hopper is referring to table 4, and table 4 is for moving back, boil, float the technology preparation of the 4th hopper;
Table 4 moves back, boils, floats the technology preparation of the 4th hopper
The process conditions of mercerising are specially: the speed of a motor vehicle is 80 m/mins, adopt double width to advance cloth, the water temperature of the first water washing chamber to the four water washing chambers of mercerizing range is 90 ± 3 ℃, the temperature of the 5th water washing chamber is 80 ± 3 ℃, the temperature of the 6th water washing chamber is 50 ± 3 ℃, the pressure of two rolling cars is 0.25 ± 0.02MPa, the pressure of three rolling cars is 0.35 ± 0.03MPa, the pressure of the first high-capacity squeezer is 0.3 ± 0.02MPa, the pressure of the second high pick-up padding machine is 4 ± 0.3bar, the tension force of tension bracket is 0.25 ± 0.02MPa, the tension force of the tension bracket at the second concentrated base groove place is 0.15 ± 0.01MPa, the tension force of the tension bracket at the 3rd concentrated base groove place is 0.5 ± 0.05MPa, and the water yield of the 6th water washing chamber is 5 ± 0.2m
3/ h;
Coming alkali concn is 345 ± 5g/L, joins the alkali case and is set as 230g/L, and the second concentration of rolling alkali is 220 ± 10g/L, and the concentration of pre-soda is 90 ± 10g/L, and temperature is 70 ± 5 ℃, and the concentration that reclaims alkali is 55 ± 15g/L, and the temperature of straight roller lixiviating is 75 ± 5 ℃.
Behind the mercerising, the barium value is 128 ± 3, and the pH value of cropping is 8.5 ± 0.5.
The scraper pressure of ROTARY SCREAM PRINTING is 3 kilograms ~ 4 kilograms.
Behind the stamp, then evaporate, its process conditions are: the speed of a motor vehicle is 37 ± 0.5 m/mins, and the temperature of cryometer is 104 ± 1 ℃, the time of evaporating is 7 minutes ± 30 seconds, main steam pressure is 0.2+0.05MPa, and ring is long to be 300cm, and the pressure of saturated vapor tank is 0.03 ± 0.01MPa, blowing ring compression is 0.08 ± 0.01MPa, the pressure of top layer water back is 0.2 ± 0.05MPa, is 0.2 ± 0.05MPa into and out of the pressure of cloth pipeline, and the pressure of automatic humidification is 0.05 ± 0.01MPa.
After evaporating, wash again, tentering, the process conditions of washing are: the speed of a motor vehicle is 45 ~ 50 m/mins, the damp rate that contains of cropping is that the 8 ± 0.5%, first and second rinsing bowls adopt cold wash, opens cold water spray 2.0 ± 0.3m
3/ h is provided with circulating pump in the second rinsing bowl, and the 3rd to the tenth rinsing bowl adopts hot water wash, and water temperature is 95 ± 2 ℃, and the water yield is 2.0 ± 0.3m
3/ h, and single-frame flow backwards, the 4th and the 7th rinsing bowl adds the liquid of soaping, and the material rotor flow of soaping is 300L/h, and the 11 rinsing bowl first half style joint pH value is 6.5 ± 0.5, and temperature is 55 ± 5 ℃, rear half-space adopts Warm Wash and adds water circulation, and water temperature is 70 ± 5 ℃, and the water yield is 4.0 ± 0.3m
3/ h;
The pressure of two rolling cars is 0.3 ± 0.05MPa, and the pressure of three rolling cars is 0.6 ± 0.05MPa, and the tension force of tension bracket is 0.25 ± 0.05MPa, and the steam pressure of drying cylinder is in 0.2MPa, and cropping humidity is controlled at 10 ± 0.5%;
Soap the technology preparation of material referring to table 5, and table 5 is the soap technology preparation of material of washing, and the material method is: add water 490L, add load weighted detergent, stir evenly and get final product.
The technology preparation that table 5 washing is soaped and expected
The process conditions of tentering are: the speed of a motor vehicle is 80 ± 5 m/mins, the temperature of first is 145 ± 5 ℃, the temperature of the second to the 7th part is 170 ± 5 ℃, the temperature of the 8th part is 155 ± 5 ℃, the padding machine pressure of the first stenter is 0.3 ± 0.05MPa, the padding machine pressure of the second stenter is 4 ± 1bar, and materials comprise the film of stiffening agent YH-5000,15kg of 10kg and the dextrin of 20kg/500L.
The PRINTED FABRIC that is printed with described decalcomania that obtains is referring to Fig. 6, and Fig. 6 is the PRINTED FABRIC that printing method that the embodiment of the invention 1 provides obtains.As can be seen from Figure 6, the pattern of the PRINTED FABRIC that obtains of the embodiment of the invention is more true to nature, fine and smooth, transition is even.
The explanation of above embodiment just is used for helping to understand method of the present invention and core concept thereof.Should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the principle of the invention, can also carry out some improvement and modification to the present invention, these improvement and modification also fall in the protection domain of claim of the present invention.
Claims (8)
1. the printing method of a fabric may further comprise the steps:
Decalcomania is carried out color separation, obtain cyan pattern, magenta pattern, yellow pattern, light/dark balance pattern, light cyan pattern, light red pattern, sapphire pattern and the black pattern of described decalcomania;
According to respectively linked network, the plate-making of described cyan pattern, magenta pattern, yellow pattern, light/dark balance pattern, light cyan pattern, light red pattern, sapphire pattern and black pattern, obtain the flower version of corresponding each color pattern;
Prepare respectively mill base according to described cyan pattern, magenta pattern, yellow pattern, light/dark balance pattern, light cyan pattern, light red pattern, sapphire pattern and black pattern, obtain the mill base of corresponding each color pattern;
Fabric is carried out pre-treatment, then utilize corresponding flower version and the mill base stamp that superposes in turn, through evaporating, obtain being printed with the PRINTED FABRIC of described decalcomania.
2. printing method according to claim 1 is characterized in that, after described color separation, before the described linked network, the magenta pattern of described decalcomania is carried out reverse toning.
3. printing method according to claim 1 is characterized in that, the viscosity of the mill base of described each color pattern of correspondence is 40000cP ~ 45000cP.
4. printing method according to claim 1 is characterized in that, the mill base of described each color pattern of correspondence comprises thickener, and per 1000 liters of described thickener comprises:
The urea of 90kg ~ 110kg;
The reserve salt of 20kg ~ 30kg;
The sodium bicarbonate of 45kg ~ 55kg;
The bleeding agent of 2kg ~ 5kg;
The thickener of 75kg ~ 85kg.
5. printing method according to claim 1 is characterized in that, described stamp is ROTARY SCREAM PRINTING, and its scraper adopts and widely is 45mm and thickly is the blade of 15mm.
6. printing method according to claim 1 is characterized in that, described temperature of evaporating is 102 ℃ ~ 106 ℃, and the described time of evaporating is 5 minutes ~ 10 minutes.
7. according to claim 1 to 6 each described printing methods, it is characterized in that described pre-treatment comprises:
With fabric singe successively, destarch and mercerising.
8. according to claim 1 to 6 each described printing methods, it is characterized in that, after described evaporating, also comprise:
To wash successively through the fabric that evaporates, tentering.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210516366.5A CN103015238B (en) | 2012-12-05 | 2012-12-05 | Printing method for fabrics |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210516366.5A CN103015238B (en) | 2012-12-05 | 2012-12-05 | Printing method for fabrics |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103015238A true CN103015238A (en) | 2013-04-03 |
| CN103015238B CN103015238B (en) | 2014-11-05 |
Family
ID=47964303
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210516366.5A Active CN103015238B (en) | 2012-12-05 | 2012-12-05 | Printing method for fabrics |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103015238B (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103710815A (en) * | 2013-12-03 | 2014-04-09 | 浙江大学 | Extra-fine mulberry silk crinkle georgette production method |
| CN103710814A (en) * | 2013-12-03 | 2014-04-09 | 浙江大学 | Extra-fine mulberry silk crepe satin plain production method |
| CN103710816A (en) * | 2013-12-03 | 2014-04-09 | 浙江大学 | Extra-fine mulberry silk twill production method |
| CN104057742A (en) * | 2014-06-30 | 2014-09-24 | 太仓市虹鹰印花有限公司 | Self-adaptive digital printing method and system |
| CN104074075A (en) * | 2014-07-03 | 2014-10-01 | 浙江意梦缘科技有限公司 | Production method of ten-color flat screen digital printed fabric |
| CN104742494A (en) * | 2015-03-17 | 2015-07-01 | 绍兴光线数码科技有限公司 | Screen making method of digital printing imitating flat screen |
| CN104894895A (en) * | 2015-05-29 | 2015-09-09 | 济南正骐生物科技有限公司 | Pure cotton fabric coating paste and preparation method thereof |
| CN104908469A (en) * | 2015-06-09 | 2015-09-16 | 张为海 | Digital printing integration process |
| CN104960348A (en) * | 2015-06-09 | 2015-10-07 | 张为海 | Digital printing and designing integrated process |
| CN105442355A (en) * | 2015-12-25 | 2016-03-30 | 罗莱生活科技股份有限公司 | Novel eight-color-separation fabric printing method |
| CN107338662A (en) * | 2017-07-28 | 2017-11-10 | 辽宁华福实业股份有限公司 | 3D textile color separation printing processing methods |
| CN107415449A (en) * | 2017-07-10 | 2017-12-01 | 安徽万方织染有限公司 | The efficient printing system and method for a kind of warp knit textile cloth |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5730052A (en) * | 1994-11-29 | 1998-03-24 | Mather; Clifford L. | Method of high resolution silk screen printing |
| CN102229291A (en) * | 2011-04-26 | 2011-11-02 | 绍兴原色数码科技有限公司 | Digital print imitation method |
| CN102390188A (en) * | 2011-07-22 | 2012-03-28 | 杭州华仑印染有限公司 | Simulated digital printed fabric production method |
-
2012
- 2012-12-05 CN CN201210516366.5A patent/CN103015238B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5730052A (en) * | 1994-11-29 | 1998-03-24 | Mather; Clifford L. | Method of high resolution silk screen printing |
| CN102229291A (en) * | 2011-04-26 | 2011-11-02 | 绍兴原色数码科技有限公司 | Digital print imitation method |
| CN102390188A (en) * | 2011-07-22 | 2012-03-28 | 杭州华仑印染有限公司 | Simulated digital printed fabric production method |
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103710815B (en) * | 2013-12-03 | 2015-09-30 | 浙江大学 | A kind of ultrafine mulberry silk is along its production method of winding Qiao |
| CN103710814A (en) * | 2013-12-03 | 2014-04-09 | 浙江大学 | Extra-fine mulberry silk crepe satin plain production method |
| CN103710816A (en) * | 2013-12-03 | 2014-04-09 | 浙江大学 | Extra-fine mulberry silk twill production method |
| CN103710815A (en) * | 2013-12-03 | 2014-04-09 | 浙江大学 | Extra-fine mulberry silk crinkle georgette production method |
| CN103710814B (en) * | 2013-12-03 | 2015-10-28 | 浙江大学 | A kind of production method of extra-fine mulberry silk crepe satin plain |
| CN103710816B (en) * | 2013-12-03 | 2015-09-30 | 浙江大学 | A kind of production method of extra-fine mulberry silk twill |
| CN104057742A (en) * | 2014-06-30 | 2014-09-24 | 太仓市虹鹰印花有限公司 | Self-adaptive digital printing method and system |
| CN104057742B (en) * | 2014-06-30 | 2017-05-31 | 太仓市虹鹰印花有限公司 | A kind of self adaptation digital printing method and its system |
| CN104074075A (en) * | 2014-07-03 | 2014-10-01 | 浙江意梦缘科技有限公司 | Production method of ten-color flat screen digital printed fabric |
| CN104742494A (en) * | 2015-03-17 | 2015-07-01 | 绍兴光线数码科技有限公司 | Screen making method of digital printing imitating flat screen |
| CN104894895A (en) * | 2015-05-29 | 2015-09-09 | 济南正骐生物科技有限公司 | Pure cotton fabric coating paste and preparation method thereof |
| CN104908469A (en) * | 2015-06-09 | 2015-09-16 | 张为海 | Digital printing integration process |
| CN104960348A (en) * | 2015-06-09 | 2015-10-07 | 张为海 | Digital printing and designing integrated process |
| CN105442355A (en) * | 2015-12-25 | 2016-03-30 | 罗莱生活科技股份有限公司 | Novel eight-color-separation fabric printing method |
| CN107415449A (en) * | 2017-07-10 | 2017-12-01 | 安徽万方织染有限公司 | The efficient printing system and method for a kind of warp knit textile cloth |
| CN107415449B (en) * | 2017-07-10 | 2019-10-29 | 安徽万方织染有限公司 | A kind of efficient printing system and method for warp knit textile cloth |
| CN107338662A (en) * | 2017-07-28 | 2017-11-10 | 辽宁华福实业股份有限公司 | 3D textile color separation printing processing methods |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103015238B (en) | 2014-11-05 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103015238B (en) | Printing method for fabrics | |
| CN103122590B (en) | Emulational wax printing method of fabric | |
| CN102418294B (en) | Denim printing and dyeing technology with printing and sprinkling effect | |
| CN104480743B (en) | A kind of combination tradition tie dyeing and the method for digit printing dye transfer cotton T-shirt shirt | |
| CN103498347B (en) | Discharge printing and burnt-out technology having digital printing effect | |
| CN101307575B (en) | Method for machining bubble-bubble grain cloth with wax printing pattern combining dye-proof printing and reduction printing | |
| CN102965988A (en) | Digital spray printing steam-cleaning-free process of disperse dye | |
| CN111910447A (en) | Production method of invisible printed towel | |
| CN105648793A (en) | Print paste with high chlorine resistance as well as preparation method and application of print paste | |
| CN106638039B (en) | A kind of the acid dyes foam printing liquid and foam printing method of polyamide fibre flimsy material | |
| CN101144251A (en) | Wax print cloth wax veins producing prescription and technique | |
| CN106544909A (en) | A kind of fleece fabrics digit printing pre-treatment slurry and printing technology | |
| CN105887513A (en) | Urea-free reactive dye printing method with special mineral soil as thickener | |
| CN104120608A (en) | Coatings for rotary screen printing | |
| CN104278549A (en) | Printing technology employing active efficient fast-steaming two-phase process | |
| CN101942774B (en) | Wash flower process | |
| CN101660279A (en) | Manufacturing method of watermarking fabric | |
| CN105803822A (en) | Concolorous gradual change printing resisting method and application of natural plant dye | |
| CN110485181A (en) | A kind of indigo printing fabric secondary color dyeing method | |
| CN103835152B (en) | The preparation method of embroidery or weaving done in fine silks and gold thread by the tapestry method silk thread | |
| JPH08259832A (en) | Ink for ink jet printing and printing of fabric using the same | |
| CN109023990B (en) | Preparation method of printed mosquito net | |
| CN107780262A (en) | A kind of printing method | |
| CN111304936A (en) | Dyeing and printing method of fabric and fabric product | |
| CN111155333A (en) | Traceless gradually-changed textile flat screen printing process |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Printing method for fabrics Effective date of registration: 20170810 Granted publication date: 20141105 Pledgee: Hengfeng bank, Limited by Share Ltd, Binzhou branch Pledgor: Yuyue Home Textile Co., Ltd. Registration number: 2017990000734 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |