CN101641231A - Automobile door with strengthened side collision performance - Google Patents

Automobile door with strengthened side collision performance Download PDF

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Publication number
CN101641231A
CN101641231A CN200880008661A CN200880008661A CN101641231A CN 101641231 A CN101641231 A CN 101641231A CN 200880008661 A CN200880008661 A CN 200880008661A CN 200880008661 A CN200880008661 A CN 200880008661A CN 101641231 A CN101641231 A CN 101641231A
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China
Prior art keywords
door
brace panel
automobile door
panel
vehicle
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Granted
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CN200880008661A
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Chinese (zh)
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CN101641231B (en
Inventor
石飞秀树
小西晴之
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Kobe Steel Ltd
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Kobe Steel Ltd
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Priority claimed from JP2007197938A external-priority patent/JP4431161B2/en
Application filed by Kobe Steel Ltd filed Critical Kobe Steel Ltd
Priority claimed from PCT/JP2008/054613 external-priority patent/WO2008126616A1/en
Publication of CN101641231A publication Critical patent/CN101641231A/en
Application granted granted Critical
Publication of CN101641231B publication Critical patent/CN101641231B/en
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Abstract

An automobile door whose collision energy absorption performance in a side collision is improved. The automobile door is constructed from an outer panel and an inner panel. The automobile door has init a door beam for side collision, a glass lifting/lowering space between the inner panel and the door beam, and a reinforcement panel placed between the outer panel and the glass lifting/lowering space and joined to both the outer panel and the door beam.

Description

The automobile door of strengthened side collision performance
Technical field
The present invention relates to a kind of automobile door that automobile is strengthened the collision performance of side collision.
Background technology
In recent years, from protection passenger's viewpoint, automobile needs to strengthen to the safety benchmark of side collision, requires the car door of automobile to give full play to side collision performance.In order to protect the passenger not to be subjected to the influence of side collision, reduce the inlet of collision vehicle to door portion, distortion is very important to the car indoor to suppress car door.Side collision is compared with the collision at the place ahead or rear, and the space that is used to absorb collision energy is little.With respect to such collision, the travel direction along vehicle set a beam in the inside of car door in the past, suppressed the situation of car door to the distortion of car indoor.
In the present technology, Men Liang is developing the pipe fitting that uses the high strength steel material or blanked part (patent documentation 1), aluminium extruded section (patent documentation 2).General these beams use the material that does not have crooked linearity.When in patent documentation 3, recording the bending machining when extrudate, do not produce the bend processing method of depression at the curved outside wall.In addition, the such embodiment of record in patent documentation 4 quenches with specialized range and forms a beam the ducted body with partition wall, and this Men Liang is arranged on the bevelled direction of car door.
Patent documentation 1: Japanese kokai publication hei 8-216684 communique
Patent documentation 2: Japanese kokai publication hei 11-264044 communique
Patent documentation 3: TOHKEMY 2001-71038
Patent documentation 4: TOHKEMY 2001-287608
Shown in Figure 14 (a) and (b), the outer panel 13 of general car door 10 has fillet on the fore-and-aft direction of vehicle and above-below direction, so produce gap a between door beam 16 and outer panel 13.In a of this gap, filled lining cement 18 in the past, door beam 16 and outer panel 13 is bonding.Therefore, when vehicle collision car door 10,13 pairs of impact loads of outer panel do not show big resistance, and the amount of described gap a deforms, and this gap a does not effectively utilize as the energy absorbing space.Particularly, because vehicle adopts the design that the capacity sense is arranged, so increase on outer panel 13 front and back and above-below direction in the car door 10 of fillet, the gap a between outer panel 13 and the door beam 16 increases.
In addition, (Sport Utility Vehicle: the motion MPV (Multi-Purpose Vehicle)) the wait for bus collision of height, car that quality is big, the intensified safety benchmark is so door depth of beam (vehicle above-below direction) size must realize maximizing for supposition recently and SUV.Even also further easily the change greatly in above-mentioned gap like this.
In order to reduce described gap a, consider the method be recorded in the patent documentation 3 of using, the door beam 16 and the shape of outer panel 13 are coincide and carry out bending machining.But under the concavo-convex big situation of outer panel 13, then the bending machining quantitative change of door beam 16 is big, makes difficulty.If force and carry out bending machining, then can cause bending machining portion fold to occur, causing that easily press-bending waits the reason of the intensity reduction that makes a beam 16.
In addition, under the situation of vehicle collision to the height and position that departs from from door beam 16, exist the inlet of collision vehicle to increase the problem that the passenger's living space in the car reduces significantly.As this countermeasure, has the method that door beam 16 is disposed in an inclined direction of record in the patent documentation 4.But usually, the installation span of door beam 16 increases, and door beam 16 produces torsional deflection during collision, so in order to obtain tackling the abundant intensity of these situations, a beam 16 is maximized.Its result causes vehicle weight to increase, and the reduction of consumption of fuel and behaviour in service etc. produce harmful effect to the vehicle key property.
Summary of the invention
The present invention researches and develops in view of the above problems, and its purpose is to provide a kind of automobile door that can improve the absorptive character of collision energy when side collision.
To achieve these goals, among the present invention, automobile door is made of outer panel and interior plate, portion has an anti-side collision door beam within it, and between described interior plate and described anti-side collision are with the door beam, be provided with the glass lifting space, this automobile door has brace panel, and it is configured in the space between described outer panel and the described glass lifting space, and engages with a door beam with described outer panel and described anti-side collision.
Preferably, described brace panel has on the vehicle fore-and-aft direction and the identical shape of the inner surface configuration of described outer panel at least.
In addition preferably, described brace panel has on vehicle fore-and-aft direction and above-below direction and the identical shape of the inner surface configuration of described outer panel.
Preferably, engage with a door beam with described anti-side collision on the face of described brace panel side in it leans on car.
Preferably, engage with a door beam with described anti-side collision on the face of described brace panel side outside it leans on car.
Preferably, near described brace panel at least one position the end of upside, downside, front side and rear side engages with interior plate or described outer panel.
Preferably, described brace panel engages with outer panel in the end of upside, downside, front side and rear side, and described interior plate engages with described brace panel under the state that does not extend to the upper and lower end parts that is formed on a volume inside and end, front and back.
Preferably, described brace panel has base portion and from this base portion side-prominent protrusion in car.
Preferably, described brace panel has concavo-convex.
Preferably, described concavo-convex difference of height is less and become big gradually along with leaving described door beam near described door beam.
Preferably, the described concavo-convex enhancing muscle shape parallel that be shaped as with vehicle above-below direction or vehicle fore-and-aft direction.
Preferably, described anti-side collision is made of a plurality of beams with a door beam, and described brace panel engages with whole beams.
Preferably, the length direction that all is configured to separately of described door beam is the fore-and-aft direction of vehicle.
Preferably, described brace panel engages with a door beam in the described door beam at mutually different a plurality of positions, position along the Width of vehicle.
Preferably, described Men Liang be configured to its both ends towards hingen, door lock maybe when side collision has taken place when limiting door to the indoor limiting device that enters of car.
Preferably, described brace panel has concavo-convex.
Preferably, describedly concavo-convexly strengthen muscle for be arranged parallel to each other many, described brace panel and described door beam so that the mode that angulation equates between each described beam of described enhancing muscle and its both sides be bonded with each other.
Preferably, described brace panel is made of any of the sheet material of steel plate, aluminum or aluminum alloy or fiber-reinforced resin molded article.
Preferably, described door beam is made of any of the extrudate of drawing product, steel pipe or the aluminum or aluminum alloy of steel plate.
The invention effect
As mentioned above, according to the present invention,, by making the brace panel distortion that is configured between outer panel and the glass lifting space, thereby can absorb the collision energy of the outer panel that imposes on automobile door in the initial stage of side collision.That is, this gap effectively utilizes as the energy absorbing space that can absorb collision energy.In addition, after the initial stage of side collision, brace panel transmits impact load to engaged outer panel and anti-side collision with the door beam, and they can form one and resist impact load.Therefore, the collision energy that can absorb increases, so can reduce the maximum inlet of collision vehicle to car door portion.
In addition, make the length direction enhancing muscle shape parallel with the fore-and-aft direction of vehicle of the concaveconvex shape of brace panel by formation, thereby can increase the compressive deformation intensity of the fore-and-aft direction of car door, it also is actv. that the passenger is protected with respect to frontal collision.
In addition, make the length direction enhancing muscle shape parallel of the concaveconvex shape of brace panel with the short transverse of vehicle by formation, even thereby when colliding vehicle collision under the locational situation of door depth of beam position deviation, brace panel also can transmit impact load to being positioned at highly different locational door beams.
In addition, engage with brace panel by interior plate is not extended on the outer panel position of car door end, thereby the degree of depth of interior plate is shoaled.Therefore, in interior plate made of aluminum, the drawing and forming degree of depth of interior plate is shoaled.Its result, can make cut apart by two in the past or three interior plates of cutting apart integrally formed.
In addition, because brace panel is with the binding of plural door beam, so even position of collision staggers with the position of door beam, also can make impact load to the transmission of door beam.Thus, according to the present invention, can access the automobile door that when side collision, has improved the absorptive character of collision energy.
Description of drawings
Figure is the front view of the car door portion of automobile.
Fig. 2 is the section-drawing (b) of the B-B line of the section-drawing (a) of A-A line of Fig. 1 of car door portion of the 1st embodiment of the present invention and Fig. 1.
Fig. 3 be expression when having the side collision of a door beam the vehicle inlet and the diagram of curves of the relation of load takes place.
Fig. 4 is the section-drawing (b) of the B-B line of the section-drawing (a) of A-A line of Fig. 1 of automobile door of the 2nd embodiment of the present invention and Fig. 1.
Fig. 5 is the section-drawing (b) of the B-B line of the section-drawing (a) of A-A line of Fig. 1 of automobile door of the 3rd embodiment of the present invention and Fig. 1.
Fig. 6 is the section-drawing (b) of the B-B line of the section-drawing (a) of A-A line of Fig. 1 of automobile door of the 4th embodiment of the present invention and Fig. 1.
Fig. 7 is the section-drawing (a) of A-A line of Fig. 1 of automobile door of the 5th embodiment of the present invention and the section-drawing of C-C line (a).
Fig. 8 is the section-drawing (b) of the B-B line of the section-drawing (a) of A-A line of Fig. 1 of automobile door of the 6th embodiment of the present invention and Fig. 1.
Fig. 9 be expression when having the side collision of two door beams the vehicle inlet and the diagram of curves of the relation of load takes place.
Figure 10 is the section-drawing (a) of A-A line of Fig. 1 of automobile door of the 7th embodiment of the present invention and the section-drawing (b) of D-D line (a).
Figure 11 is the section-drawing (b) of the B-B line of the section-drawing (a) of A-A line of Fig. 1 of automobile door of the 8th embodiment of the present invention and Fig. 1.
Figure 12 is the section-drawing (a) of A-A line of Fig. 1 of automobile door of the 9th embodiment of the present invention and the section-drawing (b) of variation thereof.
Figure 13 is the front view of relation of installation site of door beam and brace panel of the automobile door of expression the 10th embodiment of the present invention.
Figure 14 is the section-drawing (a) of the automobile door of structure in the past and the section-drawing (b) of E-E line (a).
Description of reference numerals
10 car doors
11 wind glasss
12 window frames
13 outer panels
14 interior plates
Dress ornamental trimming (interior dress ト リ system) in 15
16 beams
The last side door beam of 16a
Side door beam under the 16b
17 reinforcements
18 lining cements
19 carriages
20 brace panels
The face of joint in the 20a and the outside
The face of joint of 20b and door beam
The 3rd of 20c
21 glass lifting spaces
22 loud speakers
23 junctions
24 welding positions
25 hingens
26 door locks
27 limiting devices
28 strengthen muscle (bead)
The 31FR car door
32,33RR car door
The A gap
The specific embodiment
Below, the car door of the automobile of embodiments of the present invention is described with reference to Fig. 1~Figure 13.
Fig. 1 is the front view of door 10 by bus in the travel direction left side of automobile.The left side is the place ahead of automobile among the figure, and upside is the top of automobile among the figure.Above doorframe, have window frame 12, thereby by making wind glass 11 liftings of being located on the window frame 12 can open and close vehicle window.In addition, car door 10 has hingen and the door lock that is provided on the interior plate described later, is installed on the car body of automobile by them.
<the 1 embodiment 〉
Fig. 2 (a) and (b) are the section-drawing of the car door 10 of the 1st embodiment of the present invention shown in arrow A-A, the B-B among Fig. 1.Car door 10 have be located at the outdoor outer panel of car 13, be located at the indoor interior plate of car 14, implement in the interior dress ornamental trimming 15 of dress.Outer panel 13 has the design of capacity sense because automobile adopts, so be formed on the shape that has fillet on the fore-and-aft direction of vehicle and the above-below direction, forms the outward appearance of car door 10.Interior plate 14 engages with the outer panel 13 of car door 10, forms car door 10 volume inside.In addition, on interior dress ornamental trimming 15, implement the interior dress in the car, car door 10 is installed is opened and closed the handle of usefulness or the various devices such as switching button of glass, engage with interior plate 14.In formed car door 10 volume inside, be equipped with the jacking equipment (not shown) of glass or glass lifting space 21, door beam 16, loud speaker 22 etc.Door beam 16 is not subjected to the influence of the side collision of vehicle in order to protect the passenger, and sets along fore-and-aft direction in car door 10 inside.Two reinforcements 17 are set on top in addition, engage with outer panel 13 and interior plate 14.In addition, among the figure * position that the symbolic representation parts are engaged with each other.
As previously mentioned, outer panel 13 is formed on the shape that has fillet on the fore-and-aft direction of vehicle, and door beam 16 is owing to be linearity roughly, so produce the gap between an outer panel 13 and a beam 16.This gap is also according to the fillet of the fore-and-aft direction of outer panel 13 and in that it varies in size on the direction of door beam 16.In this gap in order to absorb the collision energy that side collision causes and be provided with brace panel 20.Brace panel 20 has base portion and from this base portion side-prominent protrusion in car, the top of protrusion and base portion are configured as plane.The length direction of protrusion sets direction near setting along door beam 16.And, intermittently that the top of protrusion is bonding and its base portion and outer panel 13 is bonding with door beam 16 via lining cement 18.
Door beam 16 sets along the vehicle fore-and-aft direction, and the end engages with the carriage 19 that the door beam is installed usefulness.Carriage 19 engages with interior plate 14, and impact load passes to interior plate 14 from door beam 16 via carriage 19.The length direction that brace panel 20 makes protrusion along door beam 16 to set direction approaching, be provided in the gap of outer panel 13 and door beam 16.As previously mentioned, outer panel 13 and door between the beam 16 gap size since because of the position that sets direction of door beam 16 different, so the corresponding gap size of the difference of height of the base portion of the brace panel 20 that is set and protrusion and changing.The protrusion of brace panel 20 and door beam 16, brace panel 20 and outer panel 13 are bonding by lining cement intermittently.
As Fig. 2 (a) (b) shown in, by setting brace panel 20 in the gap between outer panel 13 and interior plate 16, thereby the collision energy that passes to outer panel is by brace panel 20 distortion and absorbing in the opposing impact load.This gap was sailed the space owing to little to the opposing of impact load as the simple sky that does not absorb collision energy in the past.But according to the present invention, described gap effectively utilizes as the energy absorbing space.
Being to be illustrated in when side collision has taken place among Fig. 3, is transverse axis with the vehicle inlet to 10 ones of car doors, enters both skeleton diagram of relation under the situation that 10 needed loads of car door (generation load) are the longitudinal axis with vehicle.Dotted line is represented automobile door structure in the past, and solid line is represented the collision performance of automobile door structure of the present invention.
In automobile door structure in the past, the sky in scope (scope of Fig. 3 (a)) the expression outer panel 13 that the generation load of vehicle inlet is not increased in the initial stage of collision and the gap of door beam 16 is sailed the space.
In contrast to this, adopt under the situation of automobile door structure of the present invention, can observe the increase that load takes place in the collision initial stage.
Afterwards, the vehicle inlet further increases, and then sky is sailed the space disappearance, and impact load is directly passed to a beam 16.Therefore, along with the vehicle inlet increases, load takes place also increase (Fig. 3 (b)).
Among Fig. 3, aforesaid collision initial stage (Fig. 3 (a)) afterwards, the inlet of vehicle further increases back (Fig. 3 (b), (c)) also because of aforesaid reason, and can increase the generation load shown in the arrow as shown in Figure 3 (2).Therefore, can reduce the maximum inlet of collision vehicle in car.
As previously discussed, by the brace panel 20 of setting shown in Fig. 2 (a) and (b), thereby can make the generation load of collision initial stage increase (Fig. 2 arrow (1)), clearance portion is as the energy absorbing space shown in can making.
<the 2 embodiment 〉
Below, other embodiments are described, but in each embodiment, on cooresponding part, use identical Reference numeral to describe.
Fig. 4 (a) and (b) are the section-drawing of the car door 10 of the 2nd embodiment of the present invention shown in arrow A-A, the B-B among Fig. 1.
Different with embodiment shown in Figure 2 in the present embodiment, brace panel 20 is arranged between glass lifting space 21 and the door beam 16.Brace panel 20 has base portion and from this base portion side-prominent protrusion in car, the top of protrusion and base portion are configured as plane.The length direction of protrusion sets direction near setting along door beam 16.And the inside at the top of protrusion is bonding intermittently via lining cement 18 with door beam 16, base portion and outer panel 13.
Brace panel 20 is provided in glass lifting space 21 and the gap of door between the beam 16.Gap size between outer panel 13 and the glass lifting space 21 corresponding with the shape of outer panel and because of the position different, so the corresponding gap size of the difference of height of the base portion of the brace panel 20 that is set and protrusion and changing.Door beam 16 sets along the vehicle fore-and-aft direction, and bonding by lining cement intermittently with brace panel 20.
Shown in Fig. 4 (a) and (b), by increasing the difference of height of the brace panel 20 shown in Fig. 2 (a) and (b), thereby can improve the rigidity of brace panel 20.Therefore, it is big that the resistance of the same relatively deflection of brace panel 20 becomes, and can absorb more collision energy.
Wherein, main effect tensile force in the lining cement 18 of bonding door beam 16 and brace panel 20.Therefore, need the material of research lining cement and bonding scope etc., so that door beam 16 is not easy to separate because of the collision of vehicle with brace panel 20.
<the 3 embodiment 〉
Fig. 5 (a) is the section-drawing of the car door 10 of the 3rd embodiment of the present invention shown in arrow A-A, the B-B among Fig. 1 (b).
Different with embodiment shown in Figure 2 in the present embodiment, on whole of the car door 10 inner spaces that form, be provided with brace panel 20.Brace panel 20 almost parallel ground have a plurality of jogs, and the length direction of jog is configured on the vehicle fore-and-aft direction.At this so-called " protuberance " is part side-prominent in car, and " recess " is to the outstanding part in the car outside.The paddy portion of the top of protuberance and recess is configured as plane, and it is intermittently bonding that protuberance and adjacent door beam 16, recess and outer panel 13 pass through lining cement 18.Brace panel 20 engages with outer panel 13 in car door 10 in-to-in upsides, engages with interior plate 14 in the lower side.
Brace panel 20 consider produce by the fillet of outer panel 13 and door beam 16 between the size of gap size, decide the difference of height of jog.Brace panel 20 is provided on whole that is formed at car door 10 volume inside, and front side and rear side engage with interior plate 14 respectively.
As Fig. 5 (a) (b) shown in, brace panel 20 extends to the upper and lower side that is formed at car door 10 volume inside, engages with outer panel 13 and interior plate 14 to the front and back end, thus impact load is transmitted via outside side plate 13 in the end of brace panel 20 and interior plate 14.Brace panel 20 can transmit impact load, particularly can transmit stress on the length direction of jog, so can efficient transmit impact force to the interior plate 14 that the front and back end with brace panel 20 engages well.Therefore, carry out on the basis of energy absorbing, transmitting loads with front and back end bonded assembly interior plate 14 in distortion to the brace panel 20 of aforesaid collision initial stage.And even the inlet of vehicle further increases, after opposite house beam 16 directly transmitted impact force, four limits of brace panel 20 were also fixing, so brace panel 20 can continue to resist impact load.
In addition, be formed on the vehicle fore-and-aft direction, thereby brace panel 20 can the axle power of resistant function on the fore-and-aft direction of vehicle by concaveconvex shape with brace panel 20.Therefore, can increase the compressive deformation intensity of the fore-and-aft direction of the car door 10 that is provided with brace panel 20, also be actv. to the relative frontal collision of protection passenger.
<the 4 embodiment 〉
Fig. 6 (a) is the section-drawing of the car door 10 of the 4th embodiment of the present invention shown in arrow A-A, the B-B among Fig. 1 (b).
The central portion almost parallel ground of the short transverse of brace panel 20 forms a plurality of jogs, and its length direction forms along short transverse.In addition, on the fore-and-aft direction of vehicle, be formed with jog near the upper and lower side.Brace panel 20 engages with outer panel 13 in car door 10 in-to-ins upper end, engages with interior plate 14 and outer panel 13 in the lower end.Brace panel 20 its be formed on the jog on the short transverse protuberance top and door beam 16 with its crossover location that intersects on bonding by lining cement 18, the paddy portion of recess is bonding by lining cement 18 with outer panel 13 intermittently.In addition, be formed at the vehicle fore-and-aft direction recess paddy portion by lining cement 18 bonding with outer panel 13 intermittently.The top of jog, paddy portion are configured as plane.In addition, the interior plate 14 shown in the car door 10 in-to-in downsides engages with brace panel 20, and the brace panel 20 that extends to outer panel 13 lower ends engages with outer panel 13.
Brace panel 20 is configured on whole that is formed at car door 10 volume inside, and its front side, rear side engage separately with interior plate 14 and outer panel 13 respectively.Interior plate 14 engages with brace panel 20, and the brace panel 20 that extends to the front and back end of outer panel 13 engages with outer panel 13.
Shown in Fig. 6 (a) and (b), on the central portion of the short transverse of brace panel 20, the length direction by making jog is towards the short transverse of vehicle, thereby brace panel 20 can transmit load on the short transverse of vehicle.Even when vehicle departs from and carries out under the situation of side collision from the height and position that is equipped with a beam 16, also as previously mentioned, brace panel 20 can transmit impact load well to door beam 16 efficient.Therefore,, compare, also can reduce the maximum inlet of collision vehicle with automobile door structure in the past even depart from and carry out under the situation of side collision from the height and position that is equipped with a beam 16 when vehicle.
In addition, with the embodiment shown in Fig. 5 (a) and (b) similarly, compare with automobile door structure in the past, can increase the energy absorption of collision initial stage, even under the situation that the vehicle inlet further increases, because the end of brace panel 20 is fixed, so brace panel 20 can continue to resist impact load.
<the 5 embodiment 〉
Fig. 7 (a) is the section-drawing of the car door 10 of the 5th embodiment of the present invention shown in arrow A-A among Fig. 1.Fig. 7 (b) is the front view of the brace panel 20 shown in arrow C-C among Fig. 6 (a).
In the present embodiment, the difference of height of the jog that on the short transverse of brace panel 20, forms shown in aforesaid Fig. 5 (a) and (b), little near door beam 16, in the position of leaving from door beam 16 than the former height, thereby can improve the rigidity of brace panel 20.
Among the figure, being shown as tetragonal position in central authorities is the protuberance that is formed on the short transverse, and near the protuberance of the brace panel 20 that its central authorities and door beam 16 are contacts.In addition, the straight line of laterally pulling out shown in top in the drawings, the bottom represents to be formed on the jog on the fore-and-aft direction of vehicle.
Shown in Fig. 7 (a) and (b), the difference of height of the jog that forms on the short transverse shown in the embodiment of Fig. 5 (a) and (b) forms highly at the position of leaving from door beam 16, thereby can improve the rigidity of brace panel 20.Therefore, can form brace panel 20 with energy absorption higher than the brace panel shown in Fig. 5 (a) and (b) 20.Wherein, the difference of height of the jog of brace panel 20 is necessary to consider the interference that is arranged on glass lifting space 21 grades, car door 10 in-to-in various devices.
Described the 1st~the 5th embodiment is the structure with a door beam, but the following automobile door that illustrates about embodiment with two door beams.
Fig. 8 (a) and (b) are the section-drawing of the car door 10 of the 6th embodiment of the present invention shown in arrow A-A, the B-B among Fig. 1.
In the 6th embodiment, dispose a plurality of beams i.e. door beam 16a and 16b (at this, two of upper-lower position configurations, below be 16a with the upper side of automobile, lower side is 16b) in the inboard of car door 10.
And, between up and down the door beam 16a and 16b, be provided with brace panel 20 with concavo-convex steel plate system for the collision energy that absorbs side collision.Brace panel 20 have coincide with the shape of lateral surface with the face of joint 20a of outer side engagement and the face of joint 20b that engages with door beam 16a and 16b, and engage by lining cement 18 and outer panel 13 and a beam 16a and 16b respectively.In addition, side before and after vehicle engages edge portion and interior plate 14 that brace panel 20 is arranged at least.
Shown in Fig. 8 (b), door beam 16a sets along the vehicle fore-and-aft direction, and its end engages with interior plate 14 via brace panel 20. Door beam 16a and 16b are linearity roughly, so beam 16a and 16b and have between the outer panel 13 of the shape that has fillet on the fore-and-aft direction of vehicle and produce the gap.At this, the gap size between outer panel 13 and the door beam 16a sets direction and difference according to door beam 16a's, so the concavo-convex of the brace panel 20 that is set has and the identical difference of height of gap size.In addition, in Fig. 8 (b), only showing and go up side door beam 16a, is same about following side door beam 16b.
Present embodiment to the side collision of car door 10 time, from the collision energy of other vehicles (collision vehicle) from the internal delivery of outer panel 13 to car door 10.At this moment, brace panel 20 in the opposing impact load and be out of shape, thereby absorb collision energy.In addition, two door beam 16a that engage with brace panel 20 and 16b be with planar reception impact load, opposing bending load and suppress entering of car door, and impact load passes to interior plate 14 and car body from door beam 16a via brace panel 20.Thus, car door and car body form one and resist car door the entering to vehicle interior that impact load causes.
Fig. 9 and Fig. 3 are the inlet of the collision vehicle when representing side collision and the skeleton diagram that the relation of load takes place similarly.In addition, in the above-mentioned automobile door structure in the past, a door beam equal with the door beam of present embodiment shown in Figure 8 sets two towards vehicle heading, is filled with lining cement in the gap between outer panel and door beam.
The scope of Fig. 9 (a) represents that the sky that the gap between outer panel 13 and door beam 16a and the 16b causes sails the space.In the automobile door structure in the past, in the scope of (a), the increase that load takes place is smaller with respect to the increase of vehicle inlet.Afterwards, the vehicle inlet surpasses sky sails the space and becomes big, and the then Men Liang load that is collided is so as Fig. 9 (b) shown in, the increase that load takes place becomes greatly with respect to the increase of vehicle inlet.When the vehicle inlet further increases, then shown in Fig. 9 (c), load takes place have no change with respect to the increase of vehicle inlet.
With respect to this, in the automobile door structure of present embodiment, in the scope of Fig. 9 (a), after just entering, also show the ratio big generation load of automobile door structure in the past from vehicle.This means, be out of shape by making the brace panel that is provided between outer panel and the door beam, thereby can efficient absorb collision energy well.
Afterwards, the vehicle inlet increases and becomes sky and sail the space, and then impact load is directly passed to a beam 16a and 16b (Fig. 9 (b)).In automobile door structure in the past, because the door beam is provided with separately in girder construction, so easy torsional deflection can not efficient absorb energy well.According to present embodiment, by linking two door beams, so each beam produces the effect of the torsional deflection that suppresses another beam with brace panel.Therefore, form one and with the planar impact load of bearing by the structure that makes a beam and brace panel, thereby can efficient absorb collision energy well.Its result compares with structure in the past, can make load takes place to increase with respect to the vehicle inlet.
Afterwards, if the vehicle inlet further increases, then shown in Fig. 9 (c), with in the past automobile door structure similarly, with respect to the increase of vehicle inlet load taking place has no change.But, the automobile door structure of present embodiment, as previously mentioned since the self collision initial stage begin efficient and absorb collision energy well, so as arrow (2) shown in, compare with structure in the past the load increase take place.That is, the automobile door of present embodiment is compared with structure in the past, can reduce with respect to from the maximum inlet of exterior impact load to vehicle.
As mentioned above, in the present embodiment, by between outer panel 13 and door beam 16a and 16b, brace panel 20 being set, thereby can increase the generation load of collision initial stage.That is, can make the gap between outer panel 13 and door beam 16a and the 16b form the energy absorbing space.In addition, owing to transmit impact load via interior plate 14 to car body, the impact load that imposes on car door is disperseed from brace panel 20.
In addition, in the present embodiment, be equipped with two door beams along the fore-and-aft direction of vehicle.The locational Men Liang that door is configured in the beam near the outside as far as possible more can efficient absorb energy well, but under the big situation of the height of car size of door beam because the gap becomes big, be actv. so Men Liang is made as two.In addition, in the present embodiment, set brace panel 20 in the scope of the relief width between outer panel 13 and door beam 16a and 16b, engage with adjacent works with three-dimensional shape.Thus, under situation about bumping on the position that does not have a beam, also can efficient transmit load to door beam 16a and 16b well via brace panel 20.In addition, by will connecting between two door beams, thereby can make two door beam mutual actions, can suppress torsional deflection etc. and carry out the actv. energy absorbing by brace panel.
In addition, in the present embodiment, make a beam form steel plate drawing product, make brace panel form steel plate.Like this, can so can increase the rising of the load at distortion initial stage, can efficient suppress collision energy well with elasticity modulus bigger component set-up door beam and brace panel.
In addition, brace panel 20 also can form and coincide with the shape of outer panel 13 etc. and for example have along the concavo-convex structure of the unidirectional enhancing muscle shape of the travel direction of vehicle or above-below direction.
<the 7 embodiment 〉
Figure 10 (a) is the section-drawing of the car door 10 of the 7th embodiment of the present invention shown in arrow A-A among Fig. 1.Figure 10 (b) is the front view of the brace panel 20 shown in the arrow D-D among Figure 10 (a).
Shown in Figure 10 (a), the automobile door of present embodiment is based on the structure of Fig. 8, with face of joint 20b that the door beam engages on will be used for further improving rigidity the enhancing muscle be located at vehicle interior side.Brace panel 20 outside-ins shown in Figure 10 (a) have respectively in turn by face of joint 20b and the 3rd 20c of strengthening muscle face of joint 20a that constitute and outer side engagement, engaging with the door beam.In addition, face of joint 20a, 20b and 20c can constitute with the concavo-convex height that coincide with the shape of the parts of the other side's side respectively and strengthen the muscle face.
Shown in Figure 10 (b), with the face of joint of outer side engagement (face in the car outside) 20a be enhancing muscle with outer side-to-side anastomosis along the extension of vehicle above-below direction, be formed on the upwardly extending bead in vehicle front and back at the upside of last side door beam 16a.Coincide and the change height with the shape in the outside based on this face of joint 20a that strengthens muscle, for example on junction 23 by lining cement and outside side engagement.In addition, with the face of joint 20b of door beam on brace panel 20 and door beam 16a and 16b are engaged.Joint method can be according to the whole bag of tricks shown in the back.In addition, in Figure 10 (b), for convenience, door beam 16a and 16b are represented by long and two-short dash line.The 3rd 20c serves as reasons shown in the long and two-short dash line of section of expression Figure 10 (b) like that, for being located at the most inboard enhancing muscle of vehicle.In addition, the position of the 3rd 20c be adapted to not be located at glass lifting space 21 grades, car door 10 in-to-in various devices interfere.
In the present embodiment, set enhancing muscle with respect to brace panel 20, thereby can increase the rigidity of brace panel 20 based on the 3rd 20c.Therefore, can further improve the crash energy absorption effect of the brace panel that illustrates in the 1st embodiment.
<the 8 embodiment 〉
Figure 11 (a) and (b) are the section-drawing of the car door 10 of the 8th embodiment of the present invention shown in arrow A-A, the B-B of Fig. 1.
Shown in Figure 11 (a), in the automobile door of present embodiment, brace panel 20 extends to the downside of beam 16b, and its edge portion engages with interior plate 14.Like this, engages with interior plate 14 if prolong brace panel 20, then the integraty of brace panel 20 and interior plate 14 increases, can be when resisting impact load, impact load is passed on the body part such as door lock.Therefore, because the collision energy that can absorb increases, collide the maximum inlet of vehicle to car door portion so can reduce.In addition, engage with interior plate 14 by the edge portion that makes brace panel 20, thereby because outer panel 13, interior plate 14 and brace panel 20 constitute closed sectional, so can improve the energy absorption efficiency in broader area.Therefore,, compare, also can reduce the maximum inlet of collision vehicle with automobile door structure in the past even depart from and carry out under the situation of side collision from the height and position that is equipped with a beam 16a and 16b when vehicle.
In addition, in the present embodiment, door beam 16a and 16b have the bead that engages usefulness, so can carry out two-sided joint such as brace panel and spot welding and rivet connection etc. easily.
And then in the present embodiment, door beam 16a engages with interior plate 14 via carriage 19.Thus, the installation portion of the front and back end of door beam 16a is more strong, so can further improve the inhibition effect of the torsional deflection of beam 16a.In addition, in Figure 11 (b), only side door beam 16a is gone up in expression, also is same structure about following side door beam 16b.
<the 9 embodiment 〉
Figure 12 (a) is the section-drawing of the car door 10 of the 9th embodiment of the present invention shown in arrow A-A among Fig. 1, and Figure 12 (b) is the variation of Figure 12 (a).
Shown in Figure 12 (a), in the automobile door of present embodiment, in the outside of door beam 16a and 16b with inboardly be provided with the bead that is used to engage brace panel 20, on the offset position of vehicle-width direction with brace panel 20 two-sided joints.In addition, door beam 16a and 16b has with the pull and stretch shape of the enhancing muscle portion of brace panel 20 and coincide and the bevelled shape.In addition, brace panel 20 for example has the closed sectional that constitutes by welding structure etc.
In the present embodiment, make a plurality of engage positions with respect to every door beam 1 of brace panel 20 at the vehicle-width direction upper offset.Thus, the rotation condition power of brace panel 20 and door beam 16a and 16b increases, and can suppress the torsional deflection of a beam 16a and 16b effectively.That is, can more effectively absorb collision energy.
In addition, in Figure 12 (a), door beam 16a and 16b and brace panel 20 two-sided joints, but for example shown in Figure 12 (b), also bead can be set, bead is shortened, engage by single face weldings such as arc welding or laser weldings.
<the 10 embodiment 〉
Figure 13 (a) and (b), (c) are the figure of relation of the installation site of door beam in the automobile door of the 10th embodiment of the present invention and brace panel.
Shown in Figure 13 (a)~(c), FR (front side) car door 31, RR (rear side) car door 32 and 33 are installed in by hingen 25 and door lock 26 on the body parts such as beam column.In addition, FR car door 31 and RR car door 32 are provided with at the downside of the RR of car door side (door lock side) and are used to limit car door to the indoor limiting device that enters 27 of car when side collision has taken place.In addition, hingen 25, door lock 26 and limiting device 27 are provided on the interior plate of car door.Its both ends of last side door beam 16a are provided on the interior plate by for example carriage in the mode towards hingen 25 and door lock 26.Following side door beam 16b sets towards the mode of hingen 25 and limiting device 27, sets in the mode of its both ends towards hingen 25 and door lock 26 in RR car door 33 with its both ends in FR car door 31 and RR car door 32.In addition, owing to transmit impact load effectively, so the both ends of door beam 16a and 16b are installed near the position that constitutes door lock 26 and the limiting device 27 from door beam 16a, the inside side plate of 16b.
In the present embodiment, door beam 16a and 16b are mounted near the position that its both ends constitute hingen 25, door lock 26 or limiting device 27.Thus, the impact load during side collision passes to car body with door beam 16a, 16b via hingen 25, door lock 26 and limiting device 27 from anti-side collision, so can further improve energy absorption.
In addition, in the RR car door 33 shown in Fig. 6 (c), brace panel 20 has mutual almost parallel and strengthens muscle 28 along the many of above-below direction of vehicle.And, with this enhancing muscle 28 and each beam 16a and 16b angulation about equally the mode of (θ 1 ≈ θ 2) install.Thus, strengthen muscle formation shortest distance owing to door beam 16a, 16b can be connected to each other to make, so can improve the rigidity of brace panel 20.
In addition, in FR car door 31, brace panel 20 is configured on the Zone Full that covers door beam 16a and 16b.Consider problems such as yield rate, also can as RR car door 32 and 33, be configured on the zone of a part that only covers door beam 16a and 16b.In addition, in this case, the end that is covered by the brace panel 20 of door beam 16a and 16b does not for example engage with interior plate by carriage etc., thereby can make a load transfer that beam 16a, 16b are born to interior plate.
As mentioned above, in the embodiments of the present invention, illustration the brace panel 20 of multiple jog.But the present invention can freely set concavo-convex height not only with respect in the illustrative embodiment in the jog that strengthens the muscle type, also can change the length direction of jog in addition, or change the interval of concavo-convex enhancing muscle.In addition,, also can freely set the R of crest line of angle, each concavo-convex enhancing muscle on the inclined-plane that connects concavo-convex top and paddy portion, can adopt different shapes such as forming cone-shaped or concentric circles for concaveconvex shape.
In addition, the embodiments of the present invention example has been stated a plurality of, but according to the brace panel form difference that the characteristic of the automobile of being installed adopts, the automobile of the installation bracket 19 that does not have a beam is for example arranged also.In this case, consider the body frame structure for automotive of automobile and door beam 10 in-to-in various devices etc., can select optimal brace panel form.
In addition, in embodiments of the present invention, use lining cement for the joint of brace panel and outer panel, but these joints and, also can conclude, use the whole bag of tricks such as crimping processing of lining cement to engage in the joint of brace panel and door beam by fusion joint such as arc welding, some welding, laser welding, electron ray welding or friction stir joint, rivet connection and mechanical type riveted joint.
In addition, in embodiments of the present invention, use two door beam 16a and 16b, but the present invention is not limited to this.For example also can on the basis of conditions such as the size of considering car door and quality increase, set the door beam more than three.
In addition, in whole embodiments of the above the 1st~the 10th, door beam preferably any of extrudate of drawing product, steel pipe or the aluminum or aluminum alloy by steel plate constitutes, and brace panel is preferably by steel plate, the sheet material of aluminum or aluminum alloy or any formation of fiber-reinforced resin molded article in addition.

Claims (19)

1, a kind of automobile door, it is made of outer panel and interior plate, and portion has anti-side collision with a door beam within it, and is provided with the glass lifting space between described interior plate and described anti-side collision are with a beam, it is characterized in that,
Have brace panel, it is configured in the space between described outer panel and the described glass lifting space, and engages with a door beam with described outer panel and described anti-side collision.
2, automobile door as claimed in claim 1 is characterized in that,
Described brace panel has on the vehicle fore-and-aft direction and the identical shape of the inner surface configuration of described outer panel at least.
3, automobile door as claimed in claim 1 is characterized in that,
Described brace panel has on vehicle fore-and-aft direction and above-below direction and the identical shape of the inner surface configuration of described outer panel.
4, automobile door as claimed in claim 1 is characterized in that,
Engage with a door beam with described anti-side collision on the face of described brace panel side in it leans on car.
5, automobile door as claimed in claim 1 is characterized in that,
Engage with a door beam with described anti-side collision on the face of described brace panel side outside it leans on car.
6, automobile door as claimed in claim 1 or 2 is characterized in that,
Near described brace panel at least one position the end of upside, downside, front side and rear side engages with interior plate or described outer panel.
7, automobile door as claimed in claim 3 is characterized in that,
Described brace panel engages with outer panel in the end of upside, downside, front side and rear side, and described interior plate engages with described brace panel under the state that does not extend to the upper and lower end parts that is formed at a volume inside and end, front and back.
8, automobile door as claimed in claim 1 is characterized in that,
Described brace panel has base portion and from this base portion side-prominent protrusion in car.
9, automobile door as claimed in claim 1 is characterized in that,
Described brace panel has concavo-convex.
10, automobile door as claimed in claim 9 is characterized in that,
Described concavo-convex difference of height is less and become big gradually along with leaving described door beam near described door beam.
11, automobile door as claimed in claim 9 is characterized in that,
The described concavo-convex enhancing muscle shape parallel that be shaped as with vehicle above-below direction or vehicle fore-and-aft direction.
12, automobile door as claimed in claim 1 is characterized in that,
Described anti-side collision is made of a plurality of beams with the door beam,
Described brace panel engages with whole door beams.
13, automobile door as claimed in claim 12 is characterized in that,
The length direction that described door beam all is configured to separately is the fore-and-aft direction of vehicle.
14, automobile door as claimed in claim 12 is characterized in that,
Described brace panel engages with a door beam in the described door beam at mutually different a plurality of positions, position along the Width of vehicle.
15, automobile door as claimed in claim 12 is characterized in that,
Described Men Liang be configured to its both ends towards hingen, door lock maybe when side collision has taken place when limiting door to the indoor limiting device that enters of car.
16, automobile door as claimed in claim 12 is characterized in that,
Described brace panel has concavo-convex.
17, automobile door as claimed in claim 16 is characterized in that,
Described concavo-convex many enhancing muscle for being arranged parallel to each other,
Described brace panel and described door beam so that the mode that angulation equates between each described beam of described enhancing muscle and its both sides be bonded with each other.
18, automobile door as claimed in claim 1 is characterized in that,
Described brace panel is made of the sheet material of steel plate, aluminum or aluminum alloy or in the fiber-reinforced resin molded article any.
19, automobile door as claimed in claim 1 is characterized in that,
Described door beam is made of in the extrudate of drawing product, steel pipe or the aluminum or aluminum alloy of steel plate any.
CN2008800086611A 2007-03-30 2008-03-13 Automobile door with strengthened side collision performance Expired - Fee Related CN101641231B (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
JP095765/2007 2007-03-30
JP2007095765A JP4416807B2 (en) 2007-03-30 2007-03-30 Automotive doors with enhanced side impact performance
JP197938/2007 2007-07-30
JP2007197938A JP4431161B2 (en) 2007-07-30 2007-07-30 Automotive doors with enhanced side impact performance
PCT/JP2008/054613 WO2008126616A1 (en) 2007-03-30 2008-03-13 Automobile door with strengthened side collision performance

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CN101641231A true CN101641231A (en) 2010-02-03
CN101641231B CN101641231B (en) 2012-11-28

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