CN101640244B - Device for automatic material stripping and automatic Bin splitting for serial flaky LEDs - Google Patents
Device for automatic material stripping and automatic Bin splitting for serial flaky LEDs Download PDFInfo
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- CN101640244B CN101640244B CN2009101020088A CN200910102008A CN101640244B CN 101640244 B CN101640244 B CN 101640244B CN 2009101020088 A CN2009101020088 A CN 2009101020088A CN 200910102008 A CN200910102008 A CN 200910102008A CN 101640244 B CN101640244 B CN 101640244B
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- automatic material
- material stripping
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- townhouse
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Abstract
The invention discloses a device for automatic material stripping for LEDs, in particular to a device for automatic material stripping and automatic Bin splitting for serial flaky LEDs. The device of the invention is characterized by comprising an automatic material stripping mechanism, a sequential material discharging escapement mechanism, an X/Y automatic material transferring mechanism, a swinging material receiving box, a classified material collecting box, a classified material collecting mechanism and a detecting system, wherein the automatic material stripping mechanism is positioned on a worktable plate of a stand, and the serial flaky LEDs comprise a plurality of LEDs which are positioned on a mold of the automatic material stripping device. The invention has the advantages of greatly improving the compatibility and the universality of the device and reducing the technological requirements for the products of manufacturers, and meanwhile, the device has small impact and shock and can be operated and maintained conveniently, thereby greatly reducing the assembly cost of the devices of the manufacturers. The device of the invention can be widely used for the manufacturers producing or using LEDs.
Description
Technical field
The equipment that the present invention relates to a kind of material stripping and divide Bin to become one specifically is meant a kind ofly to be used for the automatic material stripping of townhouse LED and to divide Bin equipment.
Technical background
LED is as a kind of semiconductor device of power-type, be again a kind of very effective new type light source simultaneously, the light that its optical structure will send puts together almost losslessly, emits through narrow and small structure, and its color has red, green, blue and white light at present.The advantage of LED is the brightness height, operating voltage is low, power consumption is little, microminiaturized, easily with integrated circuit coupling, drive simple, long, shock-resistant, stable performance of life-span, as the green novel green light source of energy-conserving and environment-protective, occasions such as wing flats, Landscape Lamp, street lamp, interior decoration have been used at present in a large number, believe the demand along with the development and the energy-conserving and environment-protective of technology, led light source will finally replace the lighting source that traditional luminous efficiency is low, power consumption is big.
LED is along with the sharp increase of market demand, the output of each manufacturing enterprise is also in steady-state growth, but the classification of distich screening shape LED charging at present substantially all is to encapsulate the back by material stripping mechanism or manual material stripping, then single bulk cargo is tested by manual equipment, carry out manual sort according to test result, operation is very inconvenient, makes mistakes easily, and efficient is also very low, efficient can not be fit to the demand that existing market increases fast to LED on average at 1K/h; At present, also has a solution, be exactly that townhouse sheet LED is after encapsulation finishes, carry out material stripping, then the manual shape of irritating of single bulk cargo is arrived in the special material pipe, to expect again that pipe is put on the full-automatic beam split screening installation and carry out the beam split sorting, the shortcoming of this solution is, many through operation, equipment is many, simultaneously full-automatic beam split screening installation costs an arm and a leg, and full-automatic beam split screening installation can only be applicable to a kind of LED of packing forms, and equipment is very high to package quality and the coherence request of LED, therefore, has inefficiency equally, equipment compatibility is poor, the shortcoming that equipment configuration cost is too high.
Summary of the invention
Problem and shortage at existing LED Packaging Industry technological equipment existence, the present invention proposes a kind of brand-new automatic material stripping of collection, to divide Bin automatically be the equipment of one, can effectively realize classification automatically after the automatic material stripping of distich screening shape LED, integrate material stripping and two kinds of equipment of classification, and the LED of the compatible multiple packing forms of energy, universal extremely strong, applying of this invention, to make the situation of the sorting test that LED especially can't belt supporting frame after the high-power LED encapsulation be able to thorough change, can save simultaneously back several operation of road and equipment, shortening flow process greatly and raise the efficiency, is the revolution of encapsulation postchannel process.
The invention of this reality is achieved by following technical proposals:
The present invention includes automatic material stripping mechanism, order blowing escapement, the automatic Material moving device of X/Y, ferry-boat and refute pulp-collecting box, classification gather materials mechanism, detection system.Wherein material stripping mechanism is by four guide pillar mould bases, mould, mould is separated in transition and pressure cylinder constitutes, be distributed on the working plate of frame, by pressure cylinder, mould bases, punch, die, transition is separated mould and is formed, wherein said transition is separated mould and is connected with the lower bolster bottom of mould bases, die cavity is divided into the little side chamber of some five equilibriums according to the structure of led support, each little side chamber can isolate a LEDs separately, plurality of LEDs on the townhouse led support is being expected all material strippings of back through once dashing, falling under the condition that keeps original ordinal relation in the transition separation mould, accurately divide also with convenient road down.Described townhouse sheet LED is positioned on the die, and is located by alignment pin; Described order blowing escapement is positioned at transition and separates the mould bottom, is made of releasing plate, planker, drive motors, guide rail, synchronous band; The automatic Material moving device of described X/Y is positioned at order blowing escapement below, refutes pulp-collecting box, the servo guide track system of X-axis, the servo guide track system of Y-axis by ferry-boat and constitutes; Described classification is gathered materials mechanism's material level in the automatic Material moving device of X/Y below, is made of aggregate tube, movable guiding rail drawer.
Order blowing escapement is installed in the below of working plate, the releasing plate of order blowing escapement is positioned at and crosses the bottom of separating mould, and keep certain interval so that twitch, planker on releasing plate and the order blowing escapement guide rail connects, planker is with band or screw mandrel connect synchronously, press instruction step by servomotor and drive, carry out the motion of order blowing separated material.
The automatic Material moving device of X/Y is arranged in the below of order blowing escapement, wherein the high-speed, high precision guide rail of X-axis is distributed on the high-speed, high precision guide rail of Y-axis, and be connected with the servomotor of Y-axis by belt, ferry-boat is refuted pulp-collecting box and is anchored on the slide block on the X-axis guide rail, the servomotor of X-axis connects by belt and this slide block, the servomotor of diaxon drags ferry-boat according to instruction and refutes pulp-collecting box and refute on the automatic Material moving device of the Z/Y below the releasing plate and connect ferry-boat, and many LED after will peeling off in order pick in the category set barrel.
The classification mechanism that gathers materials is positioned at the below of the automatic Material moving device of X/Y, constitute by movable guiding rail drawer and Duo Zhi aggregate tube, effect is that the LED after peeling off is collected according to sorting parameter, and its parameter of LED in each aggregate tube belongs to same Bin, promptly belongs to of a sort.The eye-catching place of every aggregate tube all bears serial numbers (being Bin number), and this numbering is corresponding with sorting classifying and numbering in the host computer.Completely back equipment is with prompting operation person for material in the aggregate tube, and the operator pulls out and resets after drawer is poured out the material in the aggregate tube again.
As preferably, the automatic material stripping of above-mentioned townhouse sheet LED divides Bin equipment, the die cavity of its material stripping mould evenly is separated into some little sides chamber, its little side chamber quantity is to determine according to LED number on the townhouse sheet led support and layout structure, can be specifications such as 20 holes, 32 holes, 64 holes, 180 holes, divide layouts such as 2 rows, 4 rows, 6 rows, mould bases mould and releasing plate part can be convenient for changing according to the led support specification of producer on probation.
As preferably, the automatic material stripping of above-mentioned townhouse sheet LED divides Bin equipment, be furnished with stair-stepping bar shaped square groove on the releasing plate of its order blowing escapement, every square groove is separated the little side of the wherein row chamber of mould 7 corresponding to transition, every stepping is once under the dragging of motor for releasing plate, can guarantee that transition separates that to be furnished with stair-stepping bar shaped square groove on mould 7 one of them little side chamber and the releasing plate corresponding, the LEDs of letting pass.This escapement is every the structure of blowing, all needs a driving mechanism of carrying out escapement with respect to existing each traditional material, and cost can significantly reduce, and actuator of the present invention is also very simple and reliable simultaneously, keeps in repair very conveniently, and maintenance cost is also very low.
As preferably, the automatic material stripping of above-mentioned townhouse sheet LED divides Bin equipment, the gather materials aggregate tube of mechanism of classification of the present invention adopts the circular metal stack shell to add the structure of plastic bottom cover, tradition adopts square hopper can reduce the drawer volume relatively, thereby reduce the stroke of X/Y, also play anti-static electrification simultaneously.
Beneficial effect: the present invention proposes a kind of brand-new automatic material stripping of collection, to divide Bin automatically be the equipment of one, can effectively realize classification automatically after the automatic material stripping of distich screening shape LED, integrate material stripping and two kinds of equipment of classification, and the LED of the compatible multiple packing forms of energy, universal extremely strong, applying of this invention, to make the situation that LED especially can't belt supporting frame sorting test after the high-power LED encapsulation be able to thorough change, can save simultaneously back several operation of road and equipment, shorten flow process greatly and raise the efficiency, reduced the technological requirement of equipment to manufacturer's product, making the cost of manufacturer's equipment disposition decline to a great extent, is the revolution of encapsulation postchannel process.
Description of drawings
The automatic material stripping of Fig. 1 townhouse sheet LED divides the structural representation of Bin equipment side
The automatic material stripping of Fig. 2 townhouse sheet LED divides Bin equipment Facad structure schematic diagram
The structural representation of a kind of townhouse sheet of Fig. 3 LED
The automatic material stripping of Fig. 4 townhouse sheet LED divides the order blowing escapement schematic diagram of Bin equipment
1, pressure cylinder 2, pressure cylinder support 3, mould bases 4, punch 5, flanging mould 6, die 7, transition are separated mould 8, releasing plate 9, are ferried and refute pulp-collecting box 10, aggregate tube 11, drive motors 12, movable guiding rail drawer 13, working plate 14, Y-axis servomotor 15, X-axis servomotor 16, townhouse sheet LED
Embodiment
Below in conjunction with accompanying drawing enforcement of the present invention is specified:
Embodiment one
Structure as shown in Figure 1 and Figure 2, the automatic material stripping of townhouse sheet LED divide Bin equipment by automatic material stripping mechanism, order blowing escapement, the automatic Material moving device of X/Y, the classification mechanism's four most of organic compositions of gathering materials; Pressure cylinder 1 is installed on the pressure cylinder support 2, the piston rod of pressure cylinder 1 connects by screw thread and four guide pillar mould bases 3, punch 4, flanging mould 5 is positioned at the cope match-plate pattern of mould bases 3, die 6 is positioned on the lower bolster of mould bases 3, the bottom that mould 7 is anchored on die 6 is separated in transition, die 6, lower bolster, transition is separated 7 three corresponding positions of mould and is all opened small square hole, row's number of small square hole and every row's hole count are determined according to the structure of led support, its effect is the plurality of LEDs after disposable the peeling off can be separated separately according to the position relation of peeling off on the fore-stock put, so that ensuing order blowing.During equipment work, with treat that material stripping divides and townhouse sheet LED16 place in the alignment pin on the die 6, punch 4 and flanging mould 5 dash in that the effect of pressure cylinder 1 is following, once LED are all peeled off, single LEDs enters the small square hole of transition separation mould 7.For the led support of the different packaged types of different model, only need more mold exchange and releasing plate 8 parts, very convenient quick.
Ferry-boat on the automatic Material moving device of X/Y is refuted pulp-collecting box 9 and is anchored on the guide rail slide block of X-axis, and by belt and 14 connections of X-axis servomotor, the guide rail of X-axis and X-axis servomotor 15 are anchored on the guide rail mounting panel, the guide rail mounting panel is installed on the slide block of two parallel layout guideways of Y-axis, under the dragging of Y-axis servomotor 14, can do linear reciprocating motion along the guide rail of two parallel installations.When LED worked in material stripping, ferry-boat was refuted pulp-collecting box 9 under the effect of Y-axis servomotor 14, X-axis servomotor 15, and the first 8 times waits of releasing plate that ranked first a small square hole position that move to transition separation mould 7 connect material.
Stepped releasing plate 8 on the order blowing escapement shown in the figure four is anchored on the planker, its upper surface is parallel to transition and separates the bottom of mould 7 and the gap that keeps 0.2mm, planker is anchored on the slide block of guide rail slide block pair of two parallel installations, and by screw mandrel or belt and drive motors 11 connections, when ferry-boat refutes that pulp-collecting box 9 has moved on to below the releasing plate 8 and when small square hole of mould 7 is separated in transition, releasing plate 8 is a stepping small square hole distance under the effect of drive motors 11, the LEDs of letting pass is refuted pulp-collecting box 9 to ferry-boat, ferry-boat is refuted pulp-collecting box 9 under the driving of two servomotors of X/Y, one LEDs is delivered to gather materials aggregate tube 10 tops of appointment of mechanism of classification, open the pumping board that pulp-collecting box 9 bottoms are refuted in ferry-boat, one LEDs is put into the aggregate tube 10 of appointment, and closed then drawer continues circulation and picks material.
The present invention proposes a kind of brand-new automatic material stripping of collection, to divide Bin automatically be the equipment of one, can effectively realize classification automatically after the automatic material stripping of distich screening shape LED, integrate material stripping and two kinds of equipment of classification, and the LED of the compatible multiple packing forms of energy, universal extremely strong, applying of this invention, to make the situation that LED especially can't belt supporting frame sorting test after the high-power LED encapsulation be able to thorough change, can save simultaneously back several operation of road and equipment, shorten flow process greatly and raise the efficiency, having reduced the technological requirement of equipment to manufacturer's product, made the cost of manufacturer's equipment disposition decline to a great extent, is the revolution of encapsulation postchannel process.The Bin of indication is meant the container of storage, splendid attire material in this patent, refers to circular barrel here.
Claims (5)
1. the automatic material stripping of a townhouse sheet LED divides circular barrel equipment, it comprises that automatic material stripping mechanism, order blowing escapement, the automatic Material moving device of X/Y, ferry-boat refute pulp-collecting box (9), classification gather materials mechanism, detection system, it is characterized in that described material stripping mechanism is positioned on the working plate (13), and separate mould (7) by pressure cylinder (1), mould bases (3), punch (4), die (6), transition and form, described townhouse sheet LED (16) is positioned on the die (6), and is located by alignment pin; Described order blowing escapement is positioned at transition and separates mould (7) bottom, is made of releasing plate (8), planker, drive motors (11), guide rail, synchronous band; The automatic Material moving device of described X/Y is positioned at order blowing escapement below, refutes pulp-collecting box (9), the servo guide track system of X-axis, the servo guide track system formation of Y-axis by ferry-boat; The described classification mechanism that gathers materials is positioned at the automatic Material moving device of X/Y below, is made of aggregate tube (10), movable guiding rail drawer (12).
2. the automatic material stripping of townhouse sheet LED according to claim 1 divides circular barrel equipment, it is characterized in that, the automatic Material moving device of described X/Y be positioned at described order blowing escapement releasing plate (8) below, be furnished with ferry-boat and refute pulp-collecting box (9) on the guide rail slide block of Y-axis, the travel mechanism of pulp-collecting box (9) on the Material moving device of releasing plate (8) below refuted in ferry-boat.
3. the automatic material stripping of townhouse sheet LED according to claim 1 divides circular barrel equipment, it is characterized in that, it is the taper of hollow that pulp-collecting box (9) structure is refuted in described ferry-boat, and top is big, and the bottom is little, and a movable pumping board is housed in the bottom.
4. the automatic material stripping of townhouse sheet LED according to claim 3 divides circular barrel equipment, it is characterized in that, movable pumping board closure when connecting material is opened during blowing.
5. the automatic material stripping of townhouse sheet LED according to claim 1 divides circular barrel equipment, it is characterized in that, the gather materials aggregate tube (10) of mechanism of described classification is a metallic cylinder, the opening suitable for reading of barrel, and the bottom embeds vinyl cover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101020088A CN101640244B (en) | 2009-08-20 | 2009-08-20 | Device for automatic material stripping and automatic Bin splitting for serial flaky LEDs |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101020088A CN101640244B (en) | 2009-08-20 | 2009-08-20 | Device for automatic material stripping and automatic Bin splitting for serial flaky LEDs |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101640244A CN101640244A (en) | 2010-02-03 |
| CN101640244B true CN101640244B (en) | 2011-01-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009101020088A Expired - Fee Related CN101640244B (en) | 2009-08-20 | 2009-08-20 | Device for automatic material stripping and automatic Bin splitting for serial flaky LEDs |
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| CN (1) | CN101640244B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107146787B (en) * | 2017-04-19 | 2019-08-09 | 深圳市梓光智能科技有限公司 | A kind of production technology of integrated Surface Mount luminescent device |
| CN109353788B (en) * | 2018-12-11 | 2024-02-06 | 东莞伏尔甘自动化设备有限公司 | Stripping system for LED products |
| CN113019948B (en) * | 2021-03-04 | 2023-09-05 | 刘琦 | LED lamp stripping detection mechanism and detection method |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2686100Y (en) * | 2004-02-11 | 2005-03-16 | 佛山市国星光电科技有限公司 | Gluing machine |
| CN2938415Y (en) * | 2006-08-11 | 2007-08-22 | 杨少辰 | Material receiving device of crystal fixing machine |
| CN101234383A (en) * | 2007-02-01 | 2008-08-06 | Qmc株式会社 | The sorting apparatus for semiconductor chip |
-
2009
- 2009-08-20 CN CN2009101020088A patent/CN101640244B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2686100Y (en) * | 2004-02-11 | 2005-03-16 | 佛山市国星光电科技有限公司 | Gluing machine |
| CN2938415Y (en) * | 2006-08-11 | 2007-08-22 | 杨少辰 | Material receiving device of crystal fixing machine |
| CN101234383A (en) * | 2007-02-01 | 2008-08-06 | Qmc株式会社 | The sorting apparatus for semiconductor chip |
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| Publication number | Publication date |
|---|---|
| CN101640244A (en) | 2010-02-03 |
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| C06 | Publication | ||
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| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Hangzhou Zhongwei Photoelectricity Co., Ltd. Assignor: Zhang Jiuliu Contract record no.: 2011330000073 Denomination of invention: Device for automatic material stripping and automatic Bin splitting for serial flaky LEDs Granted publication date: 20110105 License type: Exclusive License Open date: 20100203 Record date: 20110309 |
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| ASS | Succession or assignment of patent right |
Owner name: HANGZHOU ZHONGWEI OPTOELECTRONICS TECHNOLOGY CO., Free format text: FORMER OWNER: ZHANG JIULIU Effective date: 20110916 |
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| C41 | Transfer of patent application or patent right or utility model | ||
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Effective date of registration: 20110916 Address after: Hangzhou City, Zhejiang province 310030 nine Xihu District Road, West Lake science and Technology Park West Park No. six Patentee after: Hangzhou Zhongwei Photoelectricity Co., Ltd. Address before: Two 310030 Hangzhou Road, Zhejiang province Xihu District three town of West Lake science and Technology Park No. 2 heading Patentee before: Zhang Jiuliu |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110105 Termination date: 20170820 |