CN101632977A - Continuous automatic dipping plastic fluidization device - Google Patents
Continuous automatic dipping plastic fluidization device Download PDFInfo
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- CN101632977A CN101632977A CN200910104619A CN200910104619A CN101632977A CN 101632977 A CN101632977 A CN 101632977A CN 200910104619 A CN200910104619 A CN 200910104619A CN 200910104619 A CN200910104619 A CN 200910104619A CN 101632977 A CN101632977 A CN 101632977A
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Abstract
The invention relates to a continuous automatic dipping plastic fluidization device comprising a base, a shaft tube fixed on the base, a circular groove movably sleeved on the shaft tube, a blowing mechanism and a power mechanism. The circular groove is internally provided with a limited-pressure ventilation mechanism which divides the circular groove into an accumulate-pressure cavity and a fluidization groove; the blowing mechanism comprises a blower, an air inlet channel, an air outlet channel and a plurality of shunt channels; the blower is connected with a power supply and is arranged in the circular groove; an air inlet of the blower is arranged on the axis of the shaft tube and is communicated with the air inlet channel; an air outlet of the blower is communicated with the air outlet channel which is communicated with the shunt channels; the power mechanism comprises an adjustable speed motor, a driving gear and a driven gear; the adjustable speed motor is arranged on the base; the driving gear is fixed on an output shaft of the adjustable speed motor; the driven gear is engaged with the driving gear, is movably sleeved on the shaft tube and is arranged rightly below and fixedly connected with the central part of the circular groove. The invention has high production efficiency.
Description
Technical field
The present invention relates to a kind of dipping plastic fluidization device, particularly a kind of powder that is used for soaks the continuous automatic dipping plastic fluidization device of moulding.
Background technology
Soak that to mould be a kind of plastic coat technology, exactly with plastics coating on workpiece substrate (being generally metal), as our daily clothes hanger that hangs out, the handle of pliers, the gum cover on the scissors, various handrails etc.Divide and to be divided into liquid and to soak to mould to soak and mould according to soaking the raw material moulded with powder.Soak for powder and to mould technology, generally comprise following steps: the technology pre-treatment → going up workpiece → workpiece preliminary drying → workpiece soaks and moulds → solidify → following workpiece → check → warehouse-in.Wherein, workpiece soaks to be moulded general employing and manually soaks and mould and the automatic plastic coating dual mode, manually soak when moulding, workpiece after the heating need be immersed in and be in the fluid-bed that molding powder is arranged, it is wayward to soak the time of moulding, rely on experience fully, therefore workpiece soaks the time of moulding and does not wait, and coating layer thickness is inhomogeneous, and homogeneity of product is poor, moreover, soak manually that the labour intensity of moulding is big, efficient is low, need a large amount of manpowers, not only cost of labor height, and the more important thing is that soaking the plastics dust of moulding the workshop is easy to be sucked by human body, staff's human body is caused damage.Adopt automatic plastic coating solved above-mentioned manually soak mould in insoluble technical problem, it has replaced manually soaking moulding, existing automatic dipping plastic fluidization device is by the realization that combines of automatic transport chain and dipping plastic fluidization device, main embodiment is such: after the workpiece after the automatic transport chain will heat is delivered to precalculated position (this precalculated position is corresponding with fluidisation case position), carrier chain stops, wait for that the fluidisation case rises the arrival precalculated position, this moment, workpiece just in time was immersed in the fluidisation case, workpiece finish soak mould after, the fluidisation case drops to original position, promptly finish to soak and mould, be transferred chain and deliver to the subsequent processing place through soaking workpiece after moulding, the workpiece on the carrier chain all is to finish in this manner to soak to mould.Adopt this automatic plastic coating fluidizing method that workpiece is processed, each workpiece to soak the time of moulding identical, the coating layer thickness that soaks the surface of the work of moulding out is even, good product consistency, and reduced labour intensity, saved manpower, but, in soaking the process of moulding, whenever once soak and mould, carrier chain will stop a period of time, in order to guarantee soaking the time of moulding of workpiece, the time that carrier chain stops at every turn being no less than for 10 seconds, and this section period comprises that the fluidisation case rises the used time, workpiece is finished to soak in the fluidisation case and is moulded the used time and the fluidisation case drops to the used time of original position, so, all workpiece on the carrier chain always loiter, production efficiency is very low, is example with the clothes hanger, and one is soaked molding apparatus and can soak at most in one day and mould 80,000 clothes hangers; Moreover, workpiece and fluidisation case anxious stop, during jerking movement, the shock and vibration meeting of generation causes fluidisation case or workpiece to do one's utmost to rock, and workpiece is dropped, and causes serious accident.
Summary of the invention
Purpose of the present invention just provide a kind of that on the powder plastic dipping production line, use, can realize soaking continuously the continuous automatic dipping plastic fluidization device of moulding, the workpiece high conformity that uses this device not only to process, and can significantly improve production efficiency, save manpower, reduce cost.
The objective of the invention is to realize that it comprises base, be fixed on central siphon on the base, be enclosed within cannelure, Blast mechanism and actuating unit on the central siphon versatilely by such technical scheme, wherein:
Be provided with the ventilative mechanism of a pressure limiting in the cannelure, the ventilative mechanism of this pressure limiting is divided into two cavitys up and down with cannelure, wherein lower chamber is the overstocked chamber that is surrounded jointly by the ventilative mechanism of the cannelure inwall below the ventilative mechanism of pressure limiting, cannelure bottom surface and pressure limiting, upper cavity be surround jointly by cannelure inwall more than the pressure limiting mechanism and the ventilative mechanism of pressure limiting, be used for placing and soak the fluid-bed of moulding raw material;
Blast mechanism comprise air blast, air intake passage, air-out passage and and a plurality of runner that overstocks inside, chamber that leads to, air blast is connected with power supply, air blast is arranged on the cannelure, the air inlet of air blast is positioned on the axis of central siphon, the air inlet of air blast communicates with air intake passage, the air outlet of air blast communicates with the air-out passage, and the air-out passage all communicates with each runner;
Actuating unit comprises buncher, driving gear and driven gear, buncher is arranged on the base, driving gear is fixed on the output shaft of buncher, driven gear and driving gear engagement, driven gear is enclosed within on the central siphon versatilely, be positioned at cannelure core under, and fixedly connected with the core of cannelure.
Operation principle of the present invention is such: being full of in the fluid-bed of the present invention has molding powder, under the driving of buncher, can rotating of cannelure around central siphon, after opening air blast, the air that advances from the air blast drum passes through the overstocked chamber that runner enters into cannelure again by the air-out passage, after waiting to overstock the air pressure arrival certain pressure in the chamber, air will evenly enter into fluid-bed by the ventilative mechanism of pressure limiting, thereby make the molding powder in the fluid-bed produce fluid effect, be convenient to workpiece and immerse in the molding powder.Upside of the ring groove is provided with the carrier chain track with cannelure rotary motion trace coupling, the position is set makes workpiece after entering this track of the carrier chain track that this is regional, be fluidized the molding powder submergence in the groove, the rotating speed of this cannelure is identical or close with the workpiece carrier chain speed of service, after workpiece operation after the preheating enters into the carrier chain track in cannelure zone, because the rotating speed of cannelure is identical with the speed of service of carrier chain, be immersed in the running track of workpiece in the fluid-bed and fluid-bed and running speed synchronously or basic synchronization, therefore workpiece can stay for some time at cannelure relatively still, mould to finish to soak, with the carrier chain track of workpiece band, be fed to subsequent processing processing place up to carrier chain from the cannelure zone; Because the distance at carrier chain between the adjacent workpieces is all identical, the molding powder that is immersed in fluid-bed from workpiece to workpiece by with the time from fluid-bed always identical, therefore guaranteed that all workpiece soak the uniformity of the time of moulding, soaked the workpiece high conformity of moulding out, the plastic layer on surface is very even.Adopt continuous automatic dipping plastic fluidization device of the present invention to soak when moulding, carrier chain is operation automatically continuously, all workpiece on the carrier chain all do not need to stop, production efficiency significantly improves, with the clothes hanger is example, a continuous automatic dipping plastic fluidization device can soak every day moulds 500,000 clothes hangers, its production efficiency more than 5 times of traditional automatic plastic coating device of can talking endlessly.In addition, carrier chain and the urgency of soaking molding apparatus are stopped, jerking movement owing to do not exist, and have therefore improved the security of producing to a great extent.
Owing to adopted technique scheme, the present invention has not only significantly reduced labour intensity, thereby a large amount of labours of saving have reduced labor cost, and production efficiency significantly improves, and its production efficiency can reach more than 5 times of traditional automatic plastic coating device, and production security height of the present invention.
Description of drawings
Description of drawings of the present invention is as follows:
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the partial enlarged drawing of B portion among Fig. 1;
Fig. 3 be among Fig. 1 A to part sectioned view;
Fig. 4 is a three-dimensional structure diagram of the present invention;
Among the figure: 1. base; 2. central siphon; 3. cannelure; 4. Blast mechanism; 5. actuating unit; 6. the ventilative mechanism of pressure limiting; 7. cannelure inwall; 8. cannelure bottom surface; 9. overstock the chamber; 10. fluid-bed; 11. cannelure core; 12. air blast; 13. runner; 14. air intake passage; 15. air-out passage; 16. blower inlet; 17. blower outlet; 18. buncher; 19. driving gear; 20. driven gear; 21. bottom; 22. intermediate layer; 23. top layer; 24. fixed tube; 25. moving pipe; 26. air cleaning unit; 27. open-top receptacle; 28. current collector; 29. current collector standing part; 30. current collector movable part; 31. shunting chamber; 32. support; 33. axle sleeve; 34. airduct; 35. cross head piece; 36. cross the air port; 37. discharge pipe.
The specific embodiment
The invention will be further described below in conjunction with drawings and Examples:
As Fig. 1, Fig. 3 and shown in Figure 4, the present invention includes base 1, be fixed on central siphon 2 on the base 1, be enclosed within cannelure 3, Blast mechanism 4 and actuating unit 5 on the central siphon 2 versatilely, wherein:
Be provided with the ventilative mechanism 6 of a pressure limiting in the cannelure 3, the ventilative mechanism 6 of this pressure limiting is divided into two cavitys up and down with cannelure 3, wherein lower chamber is the overstocked chamber 9 that is surrounded jointly by the ventilative mechanism 6 of the cannelure inwall 7 below the ventilative mechanism of pressure limiting, cannelure bottom surface 8 and pressure limiting, upper cavity be 6 that surround jointly by the ventilative mechanism of the cannelure inwall more than the pressure limiting mechanism and pressure limiting, be used for placing and soak the fluid-bed 10 of moulding raw material;
Actuating unit comprises buncher 18, driving gear 19 and driven gear 20, buncher 18 is arranged on the base 1, driving gear 19 is fixed on the output shaft of buncher 18, driven gear 20 and driving gear 19 engagements, driven gear 20 is enclosed within on the central siphon 2 versatilely, be positioned at cannelure 3 core 11 under, and fixedly connected with the core 11 of cannelure 3.
For the ease of better realizing the rotation of cannelure, cannelure 3 of the present invention can be connected with central siphon 2 by bearing.
Operation principle of the present invention is such, be full of in the fluid-bed of cannelure of the present invention molding powder is arranged, cannelure of the present invention can rotate around central siphon under the driving of buncher, after opening air blast, the air that advances from the air blast drum passes through the overstocked chamber that runner enters into cannelure again by the air-out passage, after waiting to overstock the air pressure arrival certain pressure in the chamber, air will evenly enter into fluid-bed by the ventilative mechanism of pressure limiting, thereby make the molding powder in the fluid-bed produce the fluidisation effect, be convenient to workpiece and immerse in the molding powder.Upside of the ring groove is provided with the carrier chain track with cannelure rotary motion trace coupling, the position is set makes workpiece after entering this track of the carrier chain track that this is regional, be fluidized the molding powder submergence in the groove, the rotating speed of this cannelure is identical or close with the workpiece carrier chain speed of service, after workpiece operation after the preheating enters into the carrier chain track in cannelure zone, because the rotating speed of cannelure is identical with the speed of service of carrier chain, be immersed in the running track of workpiece in the fluid-bed and fluid-bed and running speed synchronously or basic synchronization, therefore workpiece can stay for some time at cannelure relatively still, mould to finish to soak, with the carrier chain track of workpiece band, be fed to subsequent processing processing place up to carrier chain from the cannelure zone; Because the distance at carrier chain between the adjacent workpieces is all identical, from workpiece be immersed in the molding powder of fluid-bed workpiece by with the time from fluid-bed always identical, therefore guaranteed that all workpiece soak the uniformity of the time of moulding, soaked the workpiece high conformity of moulding out, the plastic layer on surface is very even.Adopt continuous automatic dipping plastic fluidization device of the present invention to soak when moulding, carrier chain is operation automatically continuously, all workpiece on the carrier chain all do not need to stop, production efficiency significantly improves, with the clothes hanger is example, a continuous automatic dipping plastic fluidization device can soak every day moulds 500,000 clothes hangers, and its production efficiency can reach more than 5 times of traditional automatic plastic coating device.In addition, carrier chain and the urgency of soaking molding apparatus are stopped, jerking movement owing to do not exist, and have therefore improved the security of producing to a great extent.
As depicted in figs. 1 and 2, the ventilative mechanism 6 of pressure limiting of the present invention adopts layer structure, it comprises three layers, wherein bottom 21 is the steelframe supporting network, intermediate layer 22 is a canvas, top layer 23 is the spacing net of steel wire, the used steelframe supporting network of bottom is used for supporting the plastics in the fluid-bed, the used canvas layer in intermediate layer not only can stop the leakage of molding powder, and can make air lead to fluid-bed equably, this is because canvas has certain air-tightness, have only air pressure in the overstocked chamber to reach certain pressure after, air could pass through canvas smoothly, thereby makes the molding powder in the fluid-bed produce uniform fluid effect; In order to prevent that the air that overstocks in the chamber from influencing fluid effect with the bulge of canvas jack-up, the present invention has added a cover the spacing net of layer of steel wire on canvas layer.
As depicted in figs. 1 and 2, air intake passage 14 of the present invention comprises fixed tube 24, moving pipe 25, air cleaning unit 26 and can rotary moveable, be used for the open-top receptacle 27 of airtight air intake passage, air cleaning unit 26 is arranged on the import department of fixed tube 24, open-top receptacle 27 is arranged on the top of moving pipe, the bottom of moving pipe is communicated with the air inlet of air blast, moving pipe top is stretched in the fixed tube, the fixed tube bottom is stretched in the open-top receptacle 27, be placed with oil in this open-top receptacle 27, the height of pasta is higher than the end face of fixed tube in open-top receptacle, and the height of pasta is lower than the moving end face of pipe in fixed tube.The fixed tube 24 of air intake passage of the present invention maintains static, its air intlet place is provided with a plurality of air ports 36 of crossing, its import department is provided with air cleaning unit, be used for that dust enters air blast in the blocks air, the air that enters air intake passage with assurance is a cleaned air, thereby prolong the service life of air blast, the moving Guan Yiduan of air intake passage is communicated with the air inlet of air blast, one end stretches in fixed tube, should rotate with the rotation of air blast by moving pipe, when being rotated with air blast, pipe realizes air-tightness with being connected of fixed tube, the present invention is provided with the open-top receptacle that can place oil on the top of moving pipe, make that fixed tube also stretched at this and fills in the open-top receptacle of oil, and the height of pasta is higher than the end face of fixed tube in open-top receptacle when moving pipe stretched into fixed tube, and the height of pasta is lower than the moving end face of pipe in fixed tube, thereby the formation oil seal only enters from the air port 36 of crossing of fixed tube import department to guarantee air, thereby guarantees that the air that enters air blast is the cleaned air through purifying.Open-top receptacle 27 of the present invention is an annular oil groove.
As shown in Figure 1, air blast of the present invention is to be connected like this with power supply: the standing part 29 of current collector 28 is arranged on the top of central siphon 2, and the movable part 30 of current collector 28 is arranged on the cannelure, and air blast 12 is connected with power supply by current collector 28.In order to give the air blast continued power of rotation, the present invention adopts current collector to realize being connected of air blast and power supply, the standing part of current collector is fixed on the central siphon 2, the movable part of current collector is fixed on the cannelure, rotate with cannelure 3 and air blast, the movable part of current collector is provided with electric wire and is connected with air blast, and the standing part of current collector is provided with and the power supply wire connecting.When air blast rotates with cannelure, the standing part of current collector maintains static, power line on it passes with power supply from the centre bore of central siphon and is connected, therefore the electric wire that links to each other with power supply can not be wrapped in because of the rotation of air blast on the air blast, the movable part of current collector is because rotate with air blast, therefore the electric wire that connects current collector movable part and air blast can not twine, thereby can provide lasting power supply for air blast.
As shown in Figure 1, air-out passage 15 of the present invention is an airtight shunting chamber 31, and this shunting chamber 31 is arranged on the cannelure 3, and this shunting chamber 31 is connected as a single entity with cannelure 3 by some supports 32.Support 32 1 ends of the present invention are fixed on the axle sleeve 33 of cannelure 3, and the other end is fixed on the cell body of cannelure 3.Runner 13 of the present invention can be realized by support, specific implementation is such: support 32 is hollow tubular structure, the end of one end of support 32 communicates with shunting chamber 31, the end of the other end of support 32 communicates with overstocked chamber 9, and described support promptly forms from shunting chamber 31 and leads to the runner 13 that overstocks chamber 9.The annular shunting chamber on the central siphon can be arranged to be enclosed within versatilely in this shunting chamber 31, also can be connected with central siphon by bearing, the bottom in this shunting chamber is provided with some supports, the chamber will be shunted and cannelure is connected as a single entity, enter the overstocked chamber from air process blower outlet, shunting chamber that air blast bloats and the runner that communicates with the shunting chamber, can make it that air of fluidisation effect takes place for the molding powder in the fluid-bed provides.Support of the present invention not only can play the supporting role to cannelure and shunting chamber, and can serve as runner, makes structure of the present invention more reasonable compact, has saved the manufacturing raw material, has effectively improved the space availability ratio of this device.
As shown in figures 1 and 3, be distributed with some discharge pipes 37 that communicate with runner 13 in the overstocked chamber 9 of the present invention equably, each discharge pipe 37 place all is communicated with airduct 34, is provided with some head pieces 35 of crossing on the airduct 34 equably.The air that bloats from air blast 12 is through shunting chamber 31 and the runner 13 that communicates with overstocked chamber 9, and (this runner 13 can be made of part support 32) enters into airduct 34, enters equably behind the head piece 35 through crossing on the airduct body and overstocks in the chamber 9.Airduct 34 is arranged on equably and overstocks in the chamber 9, is provided with head piece 35 on the airduct 34 equably, and each regional air pressure is identical in the feasible overstocked chamber 9, thereby makes the even fluidisation of molding powder quilt in the fluid-bed.
Owing to adopted technique scheme, the present invention has not only significantly reduced labour intensity, thereby a large amount of labours of saving have reduced labor cost, and production efficiency significantly improves, its production efficiency is 5 times of traditional automatic plastic coating device, urgency is not stopped, the operation phase of jerking movement because the present invention does not exist simultaneously, the workpiece carrier chain steadily travels at the uniform speed all the time, and workpiece can not take place to impact and come off, so the more traditional automatic dipping plastic fluidization device of its production security significantly improves.
Claims (9)
1. continuous automatic dipping plastic fluidization device is characterized in that: it comprises base (1), be fixed on central siphon (2) on the base (1), be enclosed within cannelure (3), Blast mechanism (4) and actuating unit (5) on the central siphon (2) versatilely, wherein:
Be provided with the ventilative mechanism (6) of a pressure limiting in the cannelure (3), this pressure limiting mechanism (6) that breathes freely is divided into up and down two cavitys with cannelure (3), wherein lower chamber is the overstocked chamber (9) that is surrounded jointly by the ventilative mechanism (6) of cannelure inwall (7), cannelure bottom surface and pressure limiting below the ventilative mechanism of pressure limiting, upper cavity be surround jointly by cannelure inwall more than the pressure limiting mechanism and the ventilative mechanism (6) of pressure limiting, be used for placing and soak the fluid-bed (10) of moulding raw material;
Blast mechanism (4) comprises air blast (12), air intake passage (14), air-out passage (15) and a plurality of inner runner (13) in overstocked chamber (9) that leads to, air blast (12) is connected with power supply, air blast is arranged on the cannelure (3), the air inlet of air blast (16) is positioned on the axis of central siphon (2), the air inlet (16) of air blast (12) communicates with air intake passage (14), the air outlet of air blast (17) communicates with air-out passage (15), and air-out passage (15) all communicates with each runner (13);
Actuating unit comprises buncher (18), driving gear (19) and driven gear (20), buncher (18) is arranged on the base (1), driving gear (19) is fixed on the output shaft of buncher (18), driven gear (20) and driving gear (19) engagement, driven gear (20) is enclosed within on the central siphon (2) versatilely, be positioned at cannelure (3) core (11) under, and fixedly connected with the core (11) of cannelure (3).
2. continuous automatic dipping plastic fluidization device as claimed in claim 1 is characterized in that: the described pressure limiting mechanism (6) that breathes freely comprises three layers, and wherein bottom (21) is the steelframe supporting network, and intermediate layer (22) are canvas, and top layer (23) is the spacing net of steel wire.
3. continuous automatic dipping plastic fluidization device as claimed in claim 1, it is characterized in that: described air intake passage (14) comprises fixed tube (24), moving pipe (25), air cleaning unit (26) and can rotary moveable, be used for the open-top receptacle (27) of airtight air intake passage, air cleaning unit (26) is arranged on the import department of fixed tube (24), open-top receptacle (27) is arranged on the top of moving pipe, the bottom of moving pipe is communicated with the air inlet of air blast, moving pipe top is stretched in the fixed tube, the fixed tube bottom is stretched in the open-top receptacle (27), this open-top receptacle is placed with oil in (27), the height of pasta is higher than the end face of fixed tube in open-top receptacle, and the height of pasta is lower than the moving end face of pipe in fixed tube.
4. continuous automatic dipping plastic fluidization device as claimed in claim 3 is characterized in that: described open-top receptacle (27) is a uncovered annular oil groove.
5. continuous automatic dipping plastic fluidization device as claimed in claim 1, it is characterized in that: air blast is to be connected like this with power supply: the standing part (29) of current collector (28) is arranged on the top of central siphon (2), the movable part (30) of current collector (28) is arranged on the cannelure, and air blast (12) is connected with power supply by current collector (28).
6. as claim 1,2,3,4 or 5 described continuous automatic dipping plastic fluidization devices, it is characterized in that: described air-out passage (15) is an airtight shunting chamber (31), this shunting chamber is arranged on the cannelure (3), and this shunting chamber (31) is connected as a single entity by some supports (32) and cannelure (3).
7. continuous automatic dipping plastic fluidization device as claimed in claim 6 is characterized in that: described support (32) one ends are fixed on the axle sleeve (33) of cannelure (3), and the other end is fixed on the cell body of cannelure (3).
8. continuous automatic dipping plastic fluidization device as claimed in claim 7, it is characterized in that: described runner (13) is to be provided with like this: support (32) is a hollow tubular structure, the end of support (32) one ends communicates with shunting chamber (31), the end of support (32) other end communicates with overstocked chamber (9), and described support promptly forms the runner (13) that leads to overstocked chamber (9) from shunting chamber (31).
9. continuous automatic dipping plastic fluidization device as claimed in claim 8, it is characterized in that: be distributed with some discharge pipes (37) that communicate with runner (13) in the described overstocked chamber (9) equably, each discharge pipe (37) locates all to be communicated with airduct (34), is provided with some head pieces (35) of crossing on the airduct (34) equably.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910104619A CN101632977A (en) | 2009-08-13 | 2009-08-13 | Continuous automatic dipping plastic fluidization device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910104619A CN101632977A (en) | 2009-08-13 | 2009-08-13 | Continuous automatic dipping plastic fluidization device |
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| CN101632977A true CN101632977A (en) | 2010-01-27 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101816984A (en) * | 2010-05-06 | 2010-09-01 | 上海大学 | Mixed gas diffusion sprayer |
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2009
- 2009-08-13 CN CN200910104619A patent/CN101632977A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101816984A (en) * | 2010-05-06 | 2010-09-01 | 上海大学 | Mixed gas diffusion sprayer |
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Open date: 20100127 |