CN101628377B - Thermal insulation pipe assembling machine - Google Patents
Thermal insulation pipe assembling machine Download PDFInfo
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- CN101628377B CN101628377B CN2009101014867A CN200910101486A CN101628377B CN 101628377 B CN101628377 B CN 101628377B CN 2009101014867 A CN2009101014867 A CN 2009101014867A CN 200910101486 A CN200910101486 A CN 200910101486A CN 101628377 B CN101628377 B CN 101628377B
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Abstract
The invention discloses a thermal insulation pipe assembling machine which comprises a frame and an electric cabinet, wherein the electric cabinet is arranged in the frame; a pipe straightening mechanism, a first pipe feed mechanism, a sawing mechanism, a second pipe feed mechanism and a thermal insulation pipe clamping device are sequentially arranged on the surface of a working platform of the frame along the feed direction of a pipe; the first pipe feed mechanism is used for feeding the pipe to the thermal insulation pipe clamping device; the thermal insulation pipe clamping device is used for clamping a thermal insulation pipe; the pipe penetrates through the thermal insulation pipe by the second pipe feed mechanism; and an electric operating platform connected with the electric cabinet is also arranged on the frame and manually or automatically controls all the mechanisms on the frame. The invention can assemble the single pipe or double pipes and replace a corresponding jig and a rolling wheel according to the specifications of the pipes so that equipment can simultaneously process a plurality of pipes with various specifications; the processing efficiency is improved, and the utilization ratio of the equipment is high; the equipment operation is simple, flexible and convenient, two ways of manual control and automatic control are adopted, and thermal insulation pipe penetration can be manually operated and can be also fully automatic.
Description
Technical field
The present invention relates to a kind of thermal insulation pipe assembling machine, refer in particular to a kind of being used for heat-insulating cover is located at refrigeration plant condenser, evaporimeter with the machine that installs on the copper pipe.
Background technology
At present, both at home and abroad the refrigeration plant consumption is increased, as split-type air conditioner machine, central air conditioning etc., all enter into huge numbers of families and high-grade hotel, copper is higher than other colored materials to the conductive performance and the heat dispersion of heat, therefore, the pipeline of the condenser in refrigeration plant, evaporimeter, transmission liquid state or gaseous refrigerant all adopts copper pipe.Longer because of condenser and evaporimeter conveyance conduit, generally between 2.5 ~ 30 meters, easily produce power loss has reduced refrigeration or heating effect, in order to address this problem, to adopt usually and protects with insulation material in the outside of copper pipe.The manufacturing process of insulation copper pipe is: factory is according to the requirement of client's different size and length, and insulation material is made the insulating tube of different external diameters, internal diameter and length, is enclosed within on the copper pipe then.Both useful single thermal insulation pipe becomes the insulation copper pipe, and also two of useful different size kinds of insulating tubes are made conjuncted double joint insulation copper pipe.
The preparation method of existing insulation copper pipe is manually to wear insulating tube, according to different product specifications, earlier copper pipe and insulating tube are cut out by length requirement and be placed on the workbench, then by manually heat-insulating cover being made the insulation copper pipe on copper pipe, its shortcoming is: production efficiency is low, labour intensity is big, the production cost height.Now the insulation copper pipe specification of the market demand have long have short, have slightly have thin, the single double joint that has is arranged, various in style, use amount is big, therefore the demand of traditional inapplicable production in enormous quantities of preparation method.
Summary of the invention
Problem to be solved by this invention is exactly the shortcoming at prior art, a kind of thermal insulation pipe assembling machine of easy to operate, high efficiency is provided, the structural design advantages of simple, flexible operation mode is changeable, can carry out the poling operation with manual or automated manner to single or double joint copper pipe, and can the copper pipe insulating tube quality that pass be improved a lot simultaneously to capable aligning of copper pipe or set round.
In order to solve the problems of the technologies described above, the present invention adopts following technical scheme: a kind of thermal insulation pipe assembling machine, comprise frame and be located at the interior electric cabinet of frame, it is characterized in that: the work top upper edge tubing direction of feed of frame is provided with tube straightening mechanism successively, first tube feeding mechanism, saw cutting mechanism, second tube feeding mechanism and insulating tube clamping device, first tube feeding mechanism is used for tubing is delivered to the insulating tube clamping device, the insulating tube clamping device is used to clamp insulating tube, by second tube feeding mechanism tubing is penetrated in the insulating tube, also be provided with the electric operation platform that is connected with electric cabinet on the described frame each mechanism on the frame is carried out manually or control automatically.
Further, described tube straightening mechanism comprises the vertical straightener and the horizontal straightener at the charging aperture place that is arranged on the frame work top, and described vertical straightener and horizontal straightener rearrange with interlace mode by several roller set.
Preferably, also be provided with the set round device in the described tube straightening mechanism, described set round device is rearranged the Nogata formula with level by several roller set.The setting of set round device is carried out the aligning of tubing and set round synchronously, and the linearity of tubing and circularity all can well be guaranteed
Preferably, be provided with the inlet pipe that is used for tubing charging guiding at the charging aperture place of frame work top and lead the position.
Further, first tube feeding mechanism comprises that first send pipe clamping device and be located at work top below and be used to drive first and send first of pipe clamping device work to send the pipe motor, and described first send the pipe motor to be controlled by the electric operation platform.
Preferably, be provided with the length coding device that is used to measure the tubing amount of feeding between first tube feeding mechanism and tube straightening mechanism, this length coding device is connected with the electric operation platform.The staff can be on the electric operation platform the pre-set tubing amount of feeding, the electric operation platform then is the amount of feeding of measuring tubing by the length coding device, and control the work of each mechanism by the signal that the length coding device is fed back, improve machining accuracy with this.
Further, described saw cutting mechanism comprises the sawing motor that is located at frame work top below and is located at sawing clamping device, saw cutting device and the sawing breaking device of being controlled by the electric operation platform on the frame work top that described sawing motor is connected with the electric operation platform.
Preferably, described saw cutting device is provided with outer garden chipless cutting blade tubing is cut.Copper pipe generally all can produce copper scale at cutting process, and copper pipe can be because of the friction static electrification when wearing insulating tube, therefore copper pipe can be adsorbed on copper scale in the copper pipe, and these copper scales can cause serious injury refrigeration plant, and adopts outer garden chipless cutting blade can effectively solve this technical problem.
Further, described second tube feeding mechanism comprises that second send pipe clamping device and be located at work top below and be used to drive second and send second of pipe clamping device work to send the pipe motor, and described second send the pipe motor to be controlled by the electric operation platform.
Beneficial effect of the present invention: the present invention can install single or double joint tubing, and can change corresponding anchor clamps and running roller according to the tubing specification, and the equipment that makes can be processed many, the tubing of plurality of specifications simultaneously, improves working (machining) efficiency and utilization rate of equipment and installations height; Equipment is simple to operate, flexible, convenient, adopts manually control and two kinds of modes of automatic control, wears insulating tube and can manually also can realize automatically; Poling length can freely be set between 2.5 ~ 50 meters, and behind preseting length, the sawing clamping device clamps automatically, the saw cutting device automatic sawing, cutting, and stable working, noise is low, the cutting precision height; The present invention installs the machine copper pipe to be had level aligning, vertical aligning, rectifys oval function, and the copper pipe insulating tube quality that passes is improved a lot.
Description of drawings
The present invention is further illustrated below in conjunction with accompanying drawing:
Fig. 1 is a structural representation of the present invention.
The specific embodiment
The invention provides a kind of thermal insulation pipe assembling machine, comprise frame 1 and be located at electric cabinet 2 in the frame 1, the work top upper edge tubing direction of feed of frame 1 is provided with tube straightening mechanism successively, first tube feeding mechanism, saw cutting mechanism, second tube feeding mechanism and insulating tube clamping device 19, first tube feeding mechanism is used for tubing is delivered to insulating tube clamping device 19, insulating tube clamping device 19 is used to clamp insulating tube, by second tube feeding mechanism tubing is penetrated in the insulating tube, each mechanism that also is provided with on the described frame 1 on the 3 pairs of frames 1 of electric operation platform that are connected with electric cabinet 2 carries out manually or control automatically.
Come structure of the present invention and operation principle thereof are further explained explanation below in conjunction with specific embodiment:
As shown in Figure 1, tube straightening of the present invention mechanism comprises the set round device 10 at the charging aperture place that is arranged on frame 1 work top, vertical straightener 11 and horizontal straightener 12, and described set round device 10, vertical straightener 11 and horizontal straightener 12 rearrange with staggered or flat opposed mode by several roller set.First tube feeding mechanism comprises that first send pipe clamping device 14 and be located at work top below and be used to drive first and send first of pipe clamping device 14 work to send pipe motor 4, and described first send pipe motor 4 by 3 controls of electric operation platform.Be provided with the length coding device 13 that is used to measure the tubing amount of feeding between first tube feeding mechanism and tube straightening mechanism, this length coding device 13 is connected with electric operation platform 3.Described saw cutting mechanism comprises the sawing motor 5 that is located at frame 1 work top below and is located at sawing clamping device 15, saw cutting device 16 and the sawing breaking device of being controlled by electric operation platform 3 on frame 1 work top 17, described sawing motor 5 is connected with electric operation platform 3, and garden chipless cutting blade cuts tubing outside being provided with on saw cutting device 16.Described second tube feeding mechanism comprises that second send pipe clamping device 18 and be located at work top below and be used to drive second and send second of pipe clamping device 18 work to send pipe motor 6, and described second send pipe motor 6 by 3 controls of electric operation platform.
Operation principle of the present invention is as follows, and wearing two pipes with the machine of installing is example, sets two copper pipes and is respectively No. 1 pipe and No. 2 pipes:
Before the poling operation, first size, corresponding mould in the running roller in the replacing tube straightening mechanism and each mechanism according to the copper pipe that will wear.No. 1 pipe is led position 7 and penetrated from installing the set inlet pipe of machine front end, pass set round device 10, vertical straightener 11, horizontal straightener 12, length coding device 13, first more successively and send pipe clamping device 14, sawing clamping device 15, saw cutting device 16 and sawing breaking device 17; Again No. 2 pipes are penetrated successively by identical method.
On electric operation platform 3, set the length that to wear copper pipe, and set and wear two pipes; Manually retaining is selected in work beginning on electric operation platform 3, the front end that manually boots 16, No. 1 pipes of saw cutting device and No. 2 pipes is by concordant cut-out, and length is counted and is cleared; On electric operation platform 3, select automatic catch and startup again, first send pipe motor 4 task driven first to send pipe clamping device 14 that No. 1 pipe is fed forward simultaneously with No. 2 pipes, after arriving setting value, first tube feeding mechanism quits work automatically, saw cutting device 16 cuts off copper pipes, and sawing breaking device 17 is broken copper pipe; The insulating tube that will wear is put into insulating tube clamping device 19 and is clamped, starting device once more, at this moment first send pipe motor 4 and second to send pipe motor 6 to work simultaneously, second send pipe clamping device 18 to be responsible for No. 1 pipe is penetrated in the insulating tube with No. 2 pipes, and first send pipe clamping device 14 that the second section apical grafting front cut first section copper pipe of No. 1 pipe in rear with No. 2 pipes is fed forward; After second section copper pipe arrives setting value, this moment, first section copper pipe penetrated in the insulating tube, take off the copper pipe of putting on, change insulating tube, first send pipe clamping device 14 and second to send pipe clamping device 18 to stop automatically simultaneously, saw cutting device 16 cuts off copper pipe, and sawing breaking device 17 is broken the back self-return with copper pipe; Equipment starts once more automatically, and the 3rd section of No. 1 pipe and No. 2 pipes is repeated above-mentioned work and install automatically.The above-mentioned course of work also can be used manual control, and only needing to select on the electrical equipment operating desk manually, retaining gets final product.
If in the time of will installing single copper pipe, only need on the electrical equipment operating desk, to select single poling get final product, operation principle with wear two-tube identical, detailed description no longer; When selecting single poling, vacant no clamping device is not worked in each mechanism, saves the energy.
Claims (9)
1. thermal insulation pipe assembling machine, comprise frame (1) and be located at the interior electric cabinet (2) of frame (1), it is characterized in that: the work top upper edge tubing direction of feed of frame (1) is provided with tube straightening mechanism successively, first tube feeding mechanism, saw cutting mechanism, second tube feeding mechanism and insulating tube clamping device (19), first tube feeding mechanism is used for tubing is delivered to insulating tube clamping device (19), insulating tube clamping device (19) is used to clamp insulating tube, by second tube feeding mechanism tubing is penetrated in the insulating tube, also be provided with the electric operation platform (3) that is connected with electric cabinet (2) on the described frame (1) each mechanism on the frame (1) is carried out manually or control automatically.
2. a kind of thermal insulation pipe assembling machine according to claim 1, it is characterized in that: described tube straightening mechanism comprises the vertical straightener (11) and the horizontal straightener (12) at the charging aperture place that is arranged on the frame work top, and described vertical straightener (11) rearranges with interlace mode by several roller set with horizontal straightener (12).
3. a kind of thermal insulation pipe assembling machine according to claim 2 is characterized in that: also be provided with set round device (10) in the described tube straightening mechanism, described set round device (10) is rearranged the Nogata formula with level by several roller set.
4. according to claim 1 or 2 or 3 described a kind of thermal insulation pipe assembling machines, it is characterized in that: be provided with the inlet pipe that is used for tubing charging guiding at the charging aperture place of frame (1) work top and lead position (7).
5. a kind of thermal insulation pipe assembling machine according to claim 1, it is characterized in that: first tube feeding mechanism comprises that first send pipe clamping device (14) and be located at work top below and be used to drive first and send first of pipe clamping device (14) work to send pipe motor (4), and described first send pipe motor (4) to be controlled by electric operation platform (3).
6. a kind of thermal insulation pipe assembling machine according to claim 1 is characterized in that: be provided with the length coding device (13) that is used to measure the tubing amount of feeding between first tube feeding mechanism and tube straightening mechanism, this length coding device (13) is connected with electric operation platform (3).
7. a kind of thermal insulation pipe assembling machine according to claim 1, it is characterized in that: described saw cutting mechanism comprises the sawing motor (5) that is located at frame (1) work top below and is located at sawing clamping device (15), saw cutting device (16) and the sawing breaking device of being controlled by electric operation platform (3) on frame (1) work top (17) that described sawing motor (5) is connected with electric operation platform (3).
8. a kind of thermal insulation pipe assembling machine according to claim 7 is characterized in that: described saw cutting device (16) is provided with outer garden chipless cutting blade tubing is cut.
9. a kind of thermal insulation pipe assembling machine according to claim 1, it is characterized in that: described second tube feeding mechanism comprises that second send pipe clamping device (18) and be located at work top below and be used to drive second and send second of pipe clamping device (18) work to send pipe motor (6), and described second send pipe motor (6) to be controlled by electric operation platform (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101014867A CN101628377B (en) | 2009-08-10 | 2009-08-10 | Thermal insulation pipe assembling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101014867A CN101628377B (en) | 2009-08-10 | 2009-08-10 | Thermal insulation pipe assembling machine |
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| CN101628377A CN101628377A (en) | 2010-01-20 |
| CN101628377B true CN101628377B (en) | 2011-07-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2009101014867A Active CN101628377B (en) | 2009-08-10 | 2009-08-10 | Thermal insulation pipe assembling machine |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103182637B (en) * | 2011-12-30 | 2015-09-16 | 珠海格力电器股份有限公司 | Finned heat exchanger pipe lining device and finned heat exchanger pipe penetration method |
| CN102729041B (en) * | 2012-06-21 | 2013-08-14 | 苏州凯尔博精密机械有限公司 | Automatic pipe penetrating machine |
| CN104589019B (en) * | 2015-01-26 | 2017-07-18 | 佛山市南海新锐机电设备有限公司 | Poling machine to penetrate core pipe in insulating tube |
| CN104874994B (en) * | 2015-05-27 | 2017-02-22 | 安徽普伦智能装备有限公司 | Composite tube assembly tool |
| CN108145443B (en) * | 2017-12-29 | 2023-06-06 | 江苏集萃智能制造技术研究所有限公司 | High-low pressure pipe penetrating machine for air conditioner |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2473445Y (en) * | 2000-12-29 | 2002-01-23 | 张德文 | High temperature steam pipe thermal insulation piping machine |
| CN201257749Y (en) * | 2008-03-25 | 2009-06-17 | 天津市友诚镀锌钢管有限公司 | Automatic pipe lining machine for producing steel and plastic composite pipe |
| CN201471134U (en) * | 2009-08-10 | 2010-05-19 | 浙江海亮股份有限公司 | Penetrating machine for insulation pipe |
-
2009
- 2009-08-10 CN CN2009101014867A patent/CN101628377B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2473445Y (en) * | 2000-12-29 | 2002-01-23 | 张德文 | High temperature steam pipe thermal insulation piping machine |
| CN201257749Y (en) * | 2008-03-25 | 2009-06-17 | 天津市友诚镀锌钢管有限公司 | Automatic pipe lining machine for producing steel and plastic composite pipe |
| CN201471134U (en) * | 2009-08-10 | 2010-05-19 | 浙江海亮股份有限公司 | Penetrating machine for insulation pipe |
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| CN101628377A (en) | 2010-01-20 |
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Effective date of registration: 20160902 Address after: 311835 Zhejiang city in Shaoxing Province town of Zhuji city shop Industrial Zone Patentee after: Zhejiang Copper Processing Research Institute Co., Ltd. Patentee after: Zhejiang Hailiang Co., Ltd. Address before: 311835, No. 198, Central Road, shop Town, Zhuji, Zhejiang Patentee before: Zhejiang Hailiang Co., Ltd. |