CN101628370A - Rolling former - Google Patents
Rolling former Download PDFInfo
- Publication number
- CN101628370A CN101628370A CN 200910016136 CN200910016136A CN101628370A CN 101628370 A CN101628370 A CN 101628370A CN 200910016136 CN200910016136 CN 200910016136 CN 200910016136 A CN200910016136 A CN 200910016136A CN 101628370 A CN101628370 A CN 101628370A
- Authority
- CN
- China
- Prior art keywords
- roller bearing
- support bar
- rubber
- adjusting device
- surfaced roll
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005096 rolling process Methods 0.000 title abstract description 8
- 230000005540 biological transmission Effects 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 14
- 238000010009 beating Methods 0.000 claims description 14
- 230000006835 compression Effects 0.000 claims description 10
- 238000007906 compression Methods 0.000 claims description 10
- 235000004443 Ricinus communis Nutrition 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 abstract description 25
- 239000002184 metal Substances 0.000 abstract description 25
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 2
- 229910052782 aluminium Inorganic materials 0.000 abstract description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 2
- 238000005452 bending Methods 0.000 abstract description 2
- 229910052802 copper Inorganic materials 0.000 abstract description 2
- 239000010949 copper Substances 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract description 2
- 229910052742 iron Inorganic materials 0.000 abstract description 2
- 229910001220 stainless steel Inorganic materials 0.000 abstract description 2
- 239000010935 stainless steel Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 238000001125 extrusion Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
Images
Landscapes
- Press Drives And Press Lines (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention provides a rolling former which can quickly produce regular and orderly rhombus, circular arcs and other different patterns by rolling forming on the surfaces of a series of thinner sheet metal parts such as iron sheets, stainless steel sheets, aluminum sheets and copper sheets, without removing materials. The rolling former comprises a rack, a transmission mechanism, an upper left roller, an upper right roller, left and right rubber rollers and an upper and lower roller distance adjusting device, wherein, the lower part of the upper and lower roller distance adjusting device is installed on the lower rack; the upper left and right rollers are installed on the upper and lower roller distance adjusting device; sheet metal battens are wound on the external surfaces of the upper left and right rollers respectively; the upper and lower roller distance adjusting device comprises a support bar group; the lower part of the support bar group is installed on the rack; both ends of the left and right rubber rollers are respectively installed on support bars; upper support pipe sleeves are sleeved on the support bars; both ends of the upper left and right rollers are respectively installed on the upper support pipe sleeves. The rolling former can improve the anti-bending strength and exterior effects of the processed sheet metal parts.
Description
Technical field
The present invention relates to a kind of lathe, relate in particular to a kind of roller head machine that is used for panel beating roll forming processing.
Background technology
The sheet metal component surface is processed into the pattern of different patterns such as rhombus, circular arc, usually adopt and process by hand or process with punch press, its surface imperfection, surface quality is poor, though sheet metal component surface, punch press processing back texture is deep, more obvious, but, there are not accurate distance, skewness between figure of going out and the figure owing to be hand-guided.
Summary of the invention
The purpose of this invention is to provide a kind of roller head machine good to the sheet metal component processing effect.
For achieving the above object, the technical solution adopted in the present invention is: a kind of roller head machine, comprising frame, its characteristics are: this roller head machine also comprises transmission mechanism, upper left roller bearing, upper right roller bearing, left and right rubber-surfaced roll, gap is from adjusting device up and down; Gap is installed on the frame of below from the adjusting device bottom up and down; Gap was on adjusting device about upper left roller bearing was installed in, and upper right roller bearing is installed in the gap up and down on upper left roller bearing right side on adjusting device, and upper left roller bearing is corresponding with upper right roller bearing; Transmission mechanism, left and right rubber-surfaced roll are installed in respectively on the frame, and transmission mechanism is in transmission connection with left and right rubber-surfaced roll respectively, and left and right rubber-surfaced roll lays respectively at the below of upper left roller bearing, upper right roller bearing and corresponding mutually with it; Curl up respectively on the outer surface of upper left roller bearing, upper right roller bearing left and right panel beating press strip is arranged; Up and down gap from adjusting device comprising vertical left support bar group, right support bar group; Comprise two support bars respectively in left side support bar group, the right support bar group; Left and right support bar group bottom is fixedly mounted on the frame respectively; Left and right rubber-surfaced roll two ends are installed on the support bar in the left and right support bar group respectively and are rotatably connected relatively with it; Support bar middle part in the left and right support bar group is equipped with gripper shoe, and support bar is relative up and down with gripper shoe to be slidingly connected; Be with the compression spring on the support bar of gripper shoe top; Be with to support on the support bar of compression spring top and go up pipe box; Adjusting nut has been threaded on the support bar of pipe box top in the support; Left and right upward roller bearing two ends are installed in respectively to support to go up on the pipe box and also are rotatably connected relatively with it.
Described transmission mechanism is comprising sprocket wheel, driving chain, reducing motor, and reducing motor is installed on the described frame; Sprocket wheel comprises left and right sprocket wheel, and left and right sprocket wheel is fixedly mounted on respectively on the described left and right rubber-surfaced roll, and reducing motor drives sprocket rotation by driving chain.
The quantity of described left and right panel beating press strip and winding method all can adopt different quantity and winding method, when going out rhombus as the need rolling forming, the left-hand screw that described left and right panel beating press strip can be selected uniform pitch for use to steel wire and right-hand screw to steel wire.
Advantage of the present invention is: owing to adopt chain drive among the present invention, can guarantee the stable of transmission.The present invention includes upper left roller bearing, upper right roller bearing, left and right rubber-surfaced roll, there is the compression spring to support between upper left roller bearing and the left rubber-surfaced roll and between upper right roller bearing and the right rubber-surfaced roll, when the processing sheet metal component, can adjust adjusting nut according to material, thickness and the moulding degree of institute's pressing plate material, compression or loosen the compression spring, thereby adjust between upper left roller bearing and the left rubber-surfaced roll and the gap between upper right roller bearing and the right rubber-surfaced roll, the size in gap directly influences the quality of plate after the roll extrusion.With rubber, the purpose of rubber-surfaced roll is that panel beating will deform when being extruded on the left and right rubber-surfaced roll, and its deformation quantity is squeezed on the following resilient rubber-surfaced roll, and the elasticity of rubber-surfaced roll can protect the sheet metal component surface not by hard injury simultaneously.Upper left roller bearing, upper right roller bearing are the roller bearing that a pair of outer surface is being inlayed the panel beating press strip, outstanding panel beating press strip can adopt the mode of left and right screw to curl up respectively on two roller bearings, therefore can go out the rhombus of clear rule or the horizontal piece of grid in the panel beating surface rolling.The sheet metal component that has impression after this processing, the sheet metal component of the common smooth not roll extrusion of specific surface, its bending strength increases to some extent; The present invention is simple in structure, be convenient to adjust and processing; Process velocity was fast when the present invention used.
Description of drawings
Fig. 1 is a kind of structural representation of the present invention;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the enlarged drawing of the I part among Fig. 2.
The specific embodiment
Below in conjunction with accompanying drawing and specific embodiment the present invention is further described:
A kind of roller head machine, as shown in Figure 1, 2, 3, comprising frame 15, this roller head machine also comprises transmission mechanism, upper left roller bearing 1, upper right roller bearing, left and right rubber-surfaced roll 2, gap is from adjusting device up and down; Gap is installed on the frame 15 of below from the adjusting device bottom up and down; Gap was on adjusting device about upper left roller bearing 1 was installed in, and upper right roller bearing is installed in the gap up and down on upper left roller bearing 1 right side on adjusting device, and upper left roller bearing 1 is corresponding with upper right roller bearing; Transmission mechanism, left and right rubber-surfaced roll 2 are installed in respectively on the frame 15, and transmission mechanism is in transmission connection with left and right rubber-surfaced roll 2 respectively, and left and right rubber-surfaced roll 2 lays respectively at the below of upper left roller bearing 1, upper right roller bearing and corresponding mutually with it; Curling up respectively on the outer surface of upper left roller bearing 1, upper right roller bearing has left and right panel beating press strip, and left and right panel beating press strip rotation direction is opposite; Up and down gap from adjusting device comprising vertical left support bar group, right support bar group; Comprise two support bars respectively in left side support bar group, the right support bar group; Left and right support bar group bottom is fixedly mounted on respectively on the frame 15; Left and right rubber-surfaced roll 2 two ends are installed on the support bar in the left and right support bar group respectively and are rotatably connected relatively with it; Support bar middle part in the left and right support bar group is equipped with gripper shoe 10, and support bar is relative up and down with gripper shoe 10 to be slidingly connected; Be with compression spring 9 on the support bar of gripper shoe 10 tops; Be with to support on the support bar of compression spring 9 tops and go up pipe box 7; Adjusting nut 6 has been threaded on the support bar of pipe box 7 tops in the support; Left and right upward roller bearing two ends are installed in respectively to support to go up on the pipe box 7 and also are rotatably connected relatively with it; In the present embodiment, left and right panel beating press strip be respectively left-hand screw to steel wire and right-hand screw to steel wire; In the present embodiment, transmission mechanism is comprising sprocket wheel 12, driving chain 13, reducing motor 14, and reducing motor 14 is installed on the frame 15; Sprocket wheel 12 comprises left and right sprocket wheel, and left and right sprocket wheel is fixedly mounted on respectively on the described left and right rubber-surfaced roll 2, and reducing motor 14 drives sprocket wheel 12 by driving chain 13 and rotates; In the present embodiment, on the frame 15 guard shield 5 is installed; Transmission mechanism, upper left roller bearing 1, upper right roller bearing, left and right rubber-surfaced roll 2, up and down gap in adjusting device lays respectively at guard shield 5; In the present embodiment, the left and right end in frame 15 tops is installed with left and right material drag device 3 respectively, and left material drag device 3 is positioned at the left side of left rubber-surfaced roll, and right material drag device 3 is positioned at the right side of right rubber-surfaced roll; In the present embodiment, castor is equipped with in frame 15 lower ends; In the present embodiment, frame 15 left sides are equipped with control panel 4, are furnished with the knob of adjustable speed on control panel, and knob is electrically connected with reducing motor 14.
The present invention has left and right material drag device, convenient processing sheet metal component when the present invention uses; The present invention has castor, can make things convenient for of the present invention moving, and uses more flexible; Transmission mechanism, upper left roller bearing 1, upper right roller bearing, left and right rubber-surfaced roll 2 among the present invention, gap can guarantee safety in adjusting device lays respectively at guard shield 5 up and down; Mid frame of the present invention 15 left sides are equipped with control panel, are furnished with the knob of adjustable speed on control panel, and the present invention can adopt stepless speed regulation, make things convenient for the user to select suitable charging rate for use according to the needs adjustment of oneself in the processing sheet metal component.
Medium power of the present invention is driven by reducing motor 14, by driving chain 13, sprocket wheel 12 power is passed on the left and right rubber-surfaced roll 2; Control panel is installed in the left side of frame 15, is convenient to operation.
The invention provides and a kind ofly can not remove material on a series of sheet metal component faces such as thin steel plate, stainless steel, aluminium sheet, copper coin, just roll forming fast goes out the roller head machine of textures such as regular neat rhombus, circular arc.Compact integral structure of the present invention belongs to protection fully, and safety is nimble.
Operation principle of the present invention is: the knob on the start-up control panel, drive by reducing motor 14, and by driving chain 13, sprocket wheel 12 power is passed on the left and right rubber-surfaced roll 2; Sheet metal component is placed on the material drag device 3, sheet metal component is between roller bearing 1 and the rubber-surfaced roll 2, and according to the gap between roller bearing 1 and the rubber-surfaced roll 2 in the suitable adjustment of the degree of the thickness of sheet metal component and moulding, by adjusting nut 6, the feasible compression spring of going up between roller bearing 1 and the rubber-surfaced roll 29 deforms and finishes the adjusting in gap.Add man-hour, with the processing rhombus is the example explanation, sheet metal component moves under the drive of rubber-surfaced roll 2, sheet metal component elder generation is by the extruding of upper left roller bearing and left rubber-surfaced roll, the extruding of spiral wire on left rubber-surfaced roll rubber face that upper left roller bearing protruded when sheet metal component passed through, just rolling out spacing on sheet metal component is spiral wire pitch, and angle is the parallel lines of helical angle; When sheet metal component was by upper right roller bearing and right rubber-surfaced roll afterwards, under the extruding of right rubber-surfaced roll, roll forming went out the equally spaced parallel lines of other direction to the steel wire that helix is opposite on the upper right roller bearing to sheet metal component; Final on sheet metal component, formation by the square of helix parameter decision or the horizontal piece of rhombus.Can inlay the quantity of panel beating press strip to roller bearing in the needs adjustment of texture and mode, the method for coiling finished according to the user.Frame 15 right-hand members also are furnished with right material drag device, above the sheet metal component after the processing is placed on, get material after being convenient to machine.
Be exposed to the outside and bear the position of certain support force through being commonly used in through the sheet metal component after the processing, the door that for example uses in our daily life and the apron position of some guardrails, big of iron sheet or the like on the lathe.The present invention is of many uses, and simple and convenient processing method was easily gone when the present invention used.
The present invention can replace with roller bearing at any time according to the difference of roll forming pattern, the shape of roll forming, size etc. be by inlay the quantity of panel beating press strip and the mode of coiling on the last roller bearing, the difference of method is finished.
Claims (6)
1, a kind of roller head machine comprising frame (15), is characterized in that: this roller head machine also comprises transmission mechanism, upper left roller bearing (1), upper right roller bearing, left and right rubber-surfaced roll (2), gap is from adjusting device up and down; Gap is installed on the frame (15) of below from the adjusting device bottom up and down; Gap was on adjusting device about upper left roller bearing (1) was installed in, and upper right roller bearing is installed in the gap up and down on upper left roller bearing (1) right side on adjusting device, and upper left roller bearing (1) is corresponding with upper right roller bearing; Transmission mechanism, left and right rubber-surfaced roll (2) are installed in respectively on the frame (15), and transmission mechanism is in transmission connection with left and right rubber-surfaced roll (2) respectively, and left and right rubber-surfaced roll (2) lays respectively at the below of upper left roller bearing (1), upper right roller bearing and corresponding mutually with it; Curl up respectively on the outer surface of upper left roller bearing (1), upper right roller bearing the panel beating press strip is arranged; Up and down gap from adjusting device comprising vertical left support bar group, right support bar group; Comprise two support bars respectively in left side support bar group, the right support bar group; Left and right support bar group bottom is fixedly mounted on respectively on the frame (15); Left and right rubber-surfaced roll (2) two ends are installed on the support bar in the left and right support bar group respectively and are rotatably connected relatively with it; Support bar middle part in the left and right support bar group is equipped with gripper shoe (10), and support bar is relative up and down with gripper shoe (10) to be slidingly connected; Be with compression spring (9) on the support bar of gripper shoe (10) top; Be with on the support bar of compression spring (9) top to support and go up pipe box (7); Adjusting nut (6) has been threaded on the support bar of pipe box in the support (7) top; The left and right roller bearing two ends of going up are installed in respectively to support and go up pipe box (7) and go up and be rotatably connected relatively with it.
2, roller head machine according to claim 1 is characterized in that: described transmission mechanism is comprising sprocket wheel (12), driving chain (13), reducing motor (14), and reducing motor (14) is installed on the described frame (15); Sprocket wheel (12) comprises left and right sprocket wheel, and left and right sprocket wheel is fixedly mounted on respectively on the described left and right rubber-surfaced roll (2), and reducing motor (14) drives sprocket wheel (12) by driving chain (13) and rotates.
3, roller head machine according to claim 2 is characterized in that: guard shield (5) is installed on the described frame (15); Described transmission mechanism, upper left roller bearing (1), upper right roller bearing, left and right rubber-surfaced roll (2), up and down gap in adjusting device lays respectively at guard shield (5).
4, according to claim 1 or 2 or 3 described roller head machines, it is characterized in that: the left and right end in described frame (15) top is installed with left and right material drag device (3) respectively, left side material drag device (3) is positioned at the left side of described left rubber-surfaced roll, and right material drag device (3) is positioned at the right side of described right rubber-surfaced roll.
5, roller head machine according to claim 4 is characterized in that: castor is equipped with in described frame (15) lower end.
6, roller head machine according to claim 5 is characterized in that: described frame (15) left side is equipped with control panel (4), is furnished with the knob of adjustable speed on control panel, and knob is electrically connected with described reducing motor (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200910016136 CN101628370B (en) | 2009-06-05 | 2009-06-05 | Rolling former |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200910016136 CN101628370B (en) | 2009-06-05 | 2009-06-05 | Rolling former |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101628370A true CN101628370A (en) | 2010-01-20 |
| CN101628370B CN101628370B (en) | 2013-04-10 |
Family
ID=41573741
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200910016136 Active CN101628370B (en) | 2009-06-05 | 2009-06-05 | Rolling former |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101628370B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103302450A (en) * | 2013-05-20 | 2013-09-18 | 广东联塑机器制造有限公司 | Metal sheet corner forming method and corner forming machine utilizing same |
| CN104385418A (en) * | 2014-02-19 | 2015-03-04 | 朱保生 | Plate processing device |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE639143C (en) * | 1934-08-27 | 1936-11-30 | Heinrich Zimmer | Moletting machine |
| CN2038438U (en) * | 1988-03-04 | 1989-05-31 | 梁卫星 | Knurling machine |
| US5197317A (en) * | 1988-12-13 | 1993-03-30 | Renato Della Torre | Process and means for automatically matching at least two substantially cylindrical surfaces, engaging each other, particularly for mechanical emboss engraving, and engraved plates obtained with such process and means |
| CN2147922Y (en) * | 1992-12-25 | 1993-12-01 | 高航 | Universal hydraulic knurling and hobbing machine |
| US6895793B2 (en) * | 2000-11-22 | 2005-05-24 | Ingersoll Cm Systems Llc | Apparatus and method for rolling workpieces |
-
2009
- 2009-06-05 CN CN 200910016136 patent/CN101628370B/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103302450A (en) * | 2013-05-20 | 2013-09-18 | 广东联塑机器制造有限公司 | Metal sheet corner forming method and corner forming machine utilizing same |
| CN104385418A (en) * | 2014-02-19 | 2015-03-04 | 朱保生 | Plate processing device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101628370B (en) | 2013-04-10 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C53 | Correction of patent of invention or patent application | ||
| CB02 | Change of applicant information |
Address after: 277500 Shandong, Zaozhuang Province, Tengzhou City, 318 South Road, Yikang Avenue Applicant after: TENGZHOU TRI-UNION MACHINERY Co.,Ltd. Address before: 277500 Shandong, Zaozhuang Province, Tengzhou City, 318 South Road, Yikang Avenue Applicant before: TENGZHOU TRI-UNION MACHINERY Co.,Ltd. |
|
| COR | Change of bibliographic data |
Free format text: CORRECT: APPLICANT; FROM: TENGZHOU TRI-UNION MACHINERY CO., LTD. TO: TENGZHOU TRI-UNION MACHINERY CO., LTD. |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Rolling forming machine Granted publication date: 20130410 Pledgee: Shandong Tengzhou Rural Commercial Bank Co.,Ltd. Pledgor: TENGZHOU TRI-UNION MACHINERY Co.,Ltd. Registration number: Y2024980022782 |