CN202059942U - Numerical-control tea leaf flattening mill - Google Patents
Numerical-control tea leaf flattening mill Download PDFInfo
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- CN202059942U CN202059942U CN2011200355250U CN201120035525U CN202059942U CN 202059942 U CN202059942 U CN 202059942U CN 2011200355250 U CN2011200355250 U CN 2011200355250U CN 201120035525 U CN201120035525 U CN 201120035525U CN 202059942 U CN202059942 U CN 202059942U
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Abstract
A numerical-control tea leaf flattening mill comprises a framework, a movable rack, a drum, a drum rack, a drum upward and downward moving mechanism, a drum frontward and backward moving mechanism, a numerical-control system and a worktable. The numerical-control system comprises an AT24C02 data memory, a signal input device, an AVR (automatic voltage regulation) processor, a large nixie tube display device, a low voltage relay signal outputting device and a peripheral device. Movement of the motor is controlled by the numerical-control system, the drum is fixed on the drum rack, the drum rack is fixed on the movable rack, the movable rack is fixed on the framework, the motor drives a lead screw to rotate, drives a nut of the lead screw to move and drives the drum rack to move so as to realize frontward and backward movement of the drum, a lifting motor drives a worm gear and a worm to rotate, drives a lifting nut to move and drives a lower rack and the drum rack to move so as to realize upward and downward movement of the drum, tea leaves are placed among two layers of gauzes and two layers of stainless steel sieve plates on the worktable so as to be flattened when the numerical-control tea leaf flattening mill works, and the flattened tea leaves are fine in flatness and attractive in appearance. The numerical-control tea leaf flattening mill can greatly reduce labor intensity and increase work efficiency and the quality of the tea leaves.
Description
Technical field
The utility model relates to a kind of tea-processing equipment, relates in particular to a kind of numerical control tealeaves flatting mill.
Background technology
The famous-brand and high-quality flat tea of tradition all adopts manual flattening, and in recent years along with the improving constantly of labor cost, processing mode also changes to some extent.The flattening of present famous-brand and high-quality flat tea can be divided into manual the flattening with half machinery and flatten 2 kinds of modes, high-grade famous-brand and high-quality flat tea such as high-grade West Lake Dragon Well tea, high-grade Taiping Houkui Tea etc., the manual flattening still adopted in processing, reason is that speed, the pressure and other parameters of flattening are wayward, quality be difficult for to guarantee, in, low-grade flat tea begins to adopt machinery to flatten.
Summary of the invention
Make flattening by hand in order to solve existing high-grade famous-brand and high-quality flat tea, labour intensity is big, and inefficiency, the machinery that employing is general flatten, and quality is difficult for the problem of assurance again, the utility model provides a kind of numerical control tealeaves flatting mill, is used for the flattening of high-grade famous-brand and high-quality flat tea.
In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is: a kind of numerical control tealeaves flatting mill, comprise frame, movable stand, cylinder, roller shelves, cylinder up-down mechanism, cylinder seesaw mechanism, digital control system, workbench, it is characterized in that: described cylinder is fixed on the roller shelves, roller shelves is fixed on the movable stand, movable stand is fixed on the frame, and digital control system moves the index drum frame to move up and down in movable stand by the control motor and movable stand seesaws in frame.
Described cylinder is a stainless steel cylinder, is bearing in two hangers by drum shaft, bearing, and two ends are by nut and spacers, and two hangers are welded on the roller shelves, and a semicircular guard shield is installed on cylinder.
The cylinder mechanism that seesaws comprises motor, V belt, leading screw, feed screw nut, motor drives leading screw rotation, leading screw rotating band movable wire thick stick nut and roller shelves by V belt and moves forward and backward, because feed screw nut and roller shelves link together by bolt, nut and pad.
The cylinder up-down mechanism comprises lifting motor, motor belt, worm gear, worm screw, lifting nut and undercarriage, lifting motor drives worm gear rotation, the rotation of worm gear rotation drive worm screw by motor belt, driving lifting nut, undercarriage and roller shelves moves up and down, because lifting nut is connected with bolt, nut and pad with undercarriage, and undercarriage links together by clip, bolt, nut and roller shelves.
Digital control system comprises data storage, signal input apparatus, processor, display unit, signal output apparatus and external device.
Data storage adopts AT24C02, and data comprise: fall time, rise time, the time of moving to left, the time that moves to right, pressurization time, revolution number of times and actuating of relay blanking time.
8 risc architectures of processor adopting
Microprocessor, high-performance, low-power consumption, long-life.
Display unit adopts big charactron.
Signal output apparatus adopts low-voltage relay.
External device comprises counter, pre-divider, four-way PWM and 10 ADC.
Leading screw is supported by bearing, and bearing is supported by two adjusting rods, and two adjusting rods are adjusted the depth of parallelism of leading screw center line and feed screw nut center line by being bolted on the frame by two nuts in the middle of the adjusting rod.
Speed that cylinder seesaws and number of times, the speed that moves up and down and pressure are controlled by numerical control device, can set in advance, also can adjust at work, to be applicable to the tealeaves of different cultivars tealeaves and different conditions, not equal as old tender difference, thickness, with the quality that guarantees that tealeaves flattens.
Workbench comprises cover plate, marble slab and a veneer, cover plate covers on the support of table, marble slab is placed on the cover plate, veneer is bonded on the marble slab, tealeaves is placed on the workbench surface between the two-layer gauze and two-layer stainless steel sieve plate, seesawed by cylinder and to flatten, the pressure of cylinder is controlled by numerical control device.
The part that contacts with tealeaves adopts stainless steel to make entirely, meets the food processing hygienic requirements.
The beneficial effects of the utility model are:
1, the speed and number of times, the speed that moves up and down and the pressure that seesaw of cylinder can be set in advance, by digital control system control, the flat straight degree of the tealeaves of flattening well, good looking appearance is specially adapted to high-grade famous-brand and high-quality flat tea and flattens.
2 parts that contact with tealeaves adopt stainless steel to make entirely, meet the food processing hygienic requirements.
3, low, the high efficiency of labour intensity.
Description of drawings
Below in conjunction with the drawings and specific embodiments to a kind of numerical control tealeaves of the utility model flatting mill.Be described in further detail.
Fig. 1 is the front view of the utility model numerical control tealeaves flatting mill embodiment;
Fig. 2 is the vertical view of the utility model numerical control tealeaves flatting mill embodiment;
Fig. 3 is the left view of the utility model numerical control tealeaves flatting mill embodiment;
Fig. 4 is an A-A cutaway view in the utility model numerical control tealeaves flatting mill embodiment front view;
Fig. 5 is a B-B cutaway view in the utility model numerical control tealeaves flatting mill embodiment front view;
Fig. 6 is the partial enlarged view of the utility model numerical control tealeaves flatting mill embodiment front view intermediate roll structure position;
Fig. 7 is the partial enlarged view that the utility model numerical control tealeaves flatting mill embodiment Working table structure and tealeaves are put part.
Fig. 8 is the utility model numerical control tealeaves flatting mill embodiment digital control system structure chart;
Fig. 9 is that the utility model numerical control tealeaves flatting mill embodiment stores data circuit figure;
Figure 10 is the utility model numerical control tealeaves flatting mill embodiment data input circuit figure.
The marking explanation of Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8:
1, frame; 2, undercarriage; 3, movable stand; 4, lifting motor; 5, lifting motor belt pulley; 6, lifting motor belt; 7, worm gear; 8, lifting nut; 9, worm screw; 10, bolt, nut and pad; 11, spacing beam; 12, motor; 13, motor pulley; 14, V belt; 15, motor fixing plate; 16, motor adjusting rod; 17, screw mandrel belt pulley; 18, control flexible cord; 19, digital control system support; 20, digital control system; 21, cylinder; 22, drum shield; 23, hanger; 24, roller shelves; 25, adjust wheel; 26, directive wheel; 27, traversing carriage; 28, roller; 29, raceway; 30, plank; 31, marble slab; 32, cover plate; 33, leading screw bearing; 34, leading screw; 35, nut; 36, leading screw adjusting rod; 37, feed screw nut; 38, clip; 39, bolt, nut and pad; 40, drum shaft; 41, roller bearings; 43, crossbeam; 44,45 stainless steel sifts; 46, gauze; 47, data storage; 48, message input device; 49, processor; 50, display part; 51 signal output apparatus.
The specific embodiment
In Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9, a kind of numerical control tealeaves of the utility model flatting mill embodiment shown in Figure 10.
Moving up and down of cylinder 21 is achieved in that
Undercarriage 2 clamps roller shelves 24 by clip 38 and bolt, nut, pad 39, makes roller shelves 24 and undercarriage 2 move up and down together.
The spacing fine strain of millet 11 of capable bit switch is housed on movable stand 3, capable bit switch is housed on undercarriage 2, the extreme position that moves up and down of restriction cylinder 21.
On movable stand 3, what open on the movable stand 3 is the long waist shaped hole to lifting motor 4 by bolt, nut, spacers, can adjust the degree of tightness of V belt 6 by the installation site of adjusting lifting motor 4.
Seesawing of cylinder 21 is achieved in that
The motor 12 that seesaws drives leading screw belt pulley 17 and rotates by its belt pulley 13, V belt 14, driving leading screw 34 rotates, driving feed screw nut 37 moves forward and backward, feed screw nut 37 usefulness bolt, nut, the centre position of spacers on movable stand 3, feed screw nut 37 moves forward and backward and drives movable stand 3 and move forward and backward.
Traversing carriage 27 and movable stand 3 link together, level and vertical 4 rollers 28 (the right and left level is respectively installed 2 with vertical) that respectively are equipped with on the traversing carriage 27, the right and left in frame 1 respectively is shaped on a raceway 29, and roller 28 seesaws in raceway 29.
Leading screw 34 is by 33 supportings of two bearings in front and back, two bearings 33 are by 36 supportings of two leading screw adjusting rods, the two ends of two leading screw adjusting rods 36 are processed with screw thread, two ends are fixed on the frame 1 by nut 35, adjust the depth of parallelism of leading screw 34 center lines and feed screw nut 37 center lines by two nuts in the middle of two leading screw adjusting rods 36 35.
Capable bit switch also is equipped with in front and back at traversing carriage 27, the extreme position that seesaws of restriction movable stand 3.
By bearing 41 supportings, insert in the hanger 23, and fixed by nut by two ends by drum shaft 40 for cylinder 21, and hanger 23 is welded on the roller shelves 24, and drum shield 22 is installed above cylinder.
Digital control system comprises data storage 47, message input device 48, processor 49, display part 50, signal output apparatus 51 and external device, data storage 47 adopts AT24C02, and data comprise: fall time, rise time, the time of moving to left, the time that moves to right, pressurization time, move back and forth number of times and actuating of relay blanking time.
Processor 49 adopts 8 risc architectures
Microprocessor, high-performance, low-power consumption, long-life.
Big charactron is adopted in display part 50.
Signal output apparatus 51 employing low-voltage relays will
The signal of telecommunication of microprocessor 49 converts contact signal to, contact signal is driven relay control motor 4 and 12 motions again.
External device comprises: two have 8 digit counters of independent pre-divider and comparator function, 16 digit counter with pre-divider, comparing function and capture function, the real-time counter RTC with separate oscillators, four-way PWM and 8 tunnel 10 ADC.
Each running parameter of flatting mill can be set in advance, also can adjust during work.
Workbench partly comprises plank 30, marble slab 31, cover plate 32, be welded with the crossbeam 43 of one group of level on frame 1, cover plate 32 covers on the crossbeam 43, and marble slab 31 is placed on the cover plate 32, plank 30 is adhesive on the marble slab 31, and marble is smooth smooth and plank has elasticity.
Earlier one deck gauze 46 is laid on stainless steel sift 44 before flattening, need flatten the tealeaves list deposits and piles up equably on gauze 46, repave the lid layer gauze, stainless steel sift 45 is pressed in the stainless steel sift 44, with stainless steel sift 44,45, gauze 46 together with the tealeaves left-hand thread to workbench, utilize cylinder to seesaw tealeaves flattened.
Claims (6)
1. numerical control tealeaves flatting mill, comprise frame (1), movable stand (3), cylinder (21), roller shelves (24), cylinder up-down mechanism, cylinder seesaw mechanism, digital control system (20), workbench, it is characterized in that: described cylinder (21) is fixed on the roller shelves (24), roller shelves (24) is fixed on the movable stand (3), movable stand (3) is fixed on the frame (1), digital control system (20) index drum frame (24) moves up and down in movable stand (3), and control movable stand (3) seesaws in frame (1).
2. a kind of numerical control tealeaves flatting mill as claimed in claim 1, it is characterized in that: cylinder (21) is a stainless steel cylinder, by drum shaft (40) and roller bearings (41) supporting, by nut and spacers, be installed in two hangers (23), hanger is welded on the roller shelves (24).
3. a kind of numerical control tealeaves flatting mill as claimed in claim 1, it is characterized in that: the cylinder mechanism that seesaws comprises motor (12), V belt (14), leading screw (34), feed screw nut (37), and feed screw nut (37) and roller shelves (24) are with bolt, nut and spacers.
4. a kind of numerical control tealeaves flatting mill as claimed in claim 1, it is characterized in that: the cylinder up-down mechanism comprises lifting motor (4), motor belt (6), worm gear (7), worm screw (9), lifting nut (8) and undercarriage (2), lifting nut (8) and undercarriage (2) bolt, nut and spacers.
5. a kind of numerical control tealeaves flatting mill as claimed in claim 1 is characterized in that: digital control system (20) comprises AT24C02 data storage (47), signal input apparatus (48), AVR processor (49), big digital tube display device (50), low-voltage relay signal output apparatus (51) and external device.
6. a kind of numerical control tealeaves flatting mill as claimed in claim 1, it is characterized in that: described workbench comprises on cover plate (32), the cover plate (32) and is placed with marble slab (31), on marble slab (31), be stained with veneer (30), tealeaves is placed on the workbench between the two-layer gauze (46) and two-layer stainless steel sieve plate (44) to be seesawed by cylinder (21) and flattens, the part that contacts with tealeaves adopts stainless steel to make entirely, meets the food processing hygienic requirements.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200355250U CN202059942U (en) | 2011-02-10 | 2011-02-10 | Numerical-control tea leaf flattening mill |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200355250U CN202059942U (en) | 2011-02-10 | 2011-02-10 | Numerical-control tea leaf flattening mill |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202059942U true CN202059942U (en) | 2011-12-07 |
Family
ID=45053832
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200355250U Expired - Fee Related CN202059942U (en) | 2011-02-10 | 2011-02-10 | Numerical-control tea leaf flattening mill |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202059942U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102813013A (en) * | 2012-05-30 | 2012-12-12 | 宣城绿源机械制造有限公司 | Fully-automatic tea flattening drying streamline |
| CN105469713A (en) * | 2016-01-11 | 2016-04-06 | 上海奔流电子有限公司 | Large-size low-voltage full-color nixie tube |
-
2011
- 2011-02-10 CN CN2011200355250U patent/CN202059942U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102813013A (en) * | 2012-05-30 | 2012-12-12 | 宣城绿源机械制造有限公司 | Fully-automatic tea flattening drying streamline |
| CN105469713A (en) * | 2016-01-11 | 2016-04-06 | 上海奔流电子有限公司 | Large-size low-voltage full-color nixie tube |
| CN105469713B (en) * | 2016-01-11 | 2023-10-03 | 上海奔流电子有限公司 | Large-size low-voltage full-color nixie tube |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: Huashan Willow Village town of Xuancheng city Xuanzhou District 242064 of Anhui Province along the Jing Xuan Lu Tao bridge slope Patentee after: Anhui 39 agricultural equipment Polytron Technologies Inc Address before: Huashan Willow Village town of Xuancheng city Xuanzhou District 242064 of Anhui Province along the Jing Xuan Lu Tao bridge slope Patentee before: Xuancheng Sanjiu Tea Machinery Manufacturing Co.,Ltd. |
|
| CP01 | Change in the name or title of a patent holder | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111207 Termination date: 20190210 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |