CN101625507A - Spiral air curtain cooling lens case of high-temperature industrial television - Google Patents

Spiral air curtain cooling lens case of high-temperature industrial television Download PDF

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Publication number
CN101625507A
CN101625507A CN200910183844A CN200910183844A CN101625507A CN 101625507 A CN101625507 A CN 101625507A CN 200910183844 A CN200910183844 A CN 200910183844A CN 200910183844 A CN200910183844 A CN 200910183844A CN 101625507 A CN101625507 A CN 101625507A
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China
Prior art keywords
cooling
air
camera lens
lens
cover body
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CN200910183844A
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Chinese (zh)
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聂荣臻
姚立
杨卫中
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Individual
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Individual
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Priority to CN200910183844A priority Critical patent/CN101625507A/en
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Abstract

The invention relates to a protection device of a viewing lens inside a high-temperature heating furnace, in particular to a spiral air curtain cooling lens case of a high-temperature industrial television. The spiral air curtain cooling lens case of the high-temperature industrial television is provided with a case body, the center of the case body is provided with a through hole, and the periphery of the through hole of the case body is provided with an air inducing device which forms an air vortex at the through hole. The spiral air curtain cooling lens case is designed to be formed by utilizing a principle that whirlwind generates low temperature and negative pressure in the center of an air duct, protects a lens from being not radiated by high temperature, greatly enhances the cooling effect and can absorb away dust and oil contaminations on the lens because the central air pressure of the whirlwind can be less than peripheral air pressure by 20 percent, thereby achieving very obvious dust removing effect.

Description

Spiral air curtain cooling lens case of high-temperature industrial television
Technical field
The present invention relates to observe in a kind of high-temperature heater stove the protective device of camera lens, especially a kind of spiral air curtain cooling lens case of high-temperature industrial television.
Background technology
High-temperature industrial television is a kind of equipment that high temperature heat-agglomerating process is observed and monitored; it generally constitutes by observing camera lens and the outer TV demonstration of stove and camera lens control protective device in the cover high-temperature heater stove; operating personnel can be by observing camera lens to all multifactor integrated and efficient image observations that carry out such as situation, graininess such as working condition, flame profile, charge level lifting in the stove in the stove; outside stove, show a kind of equipment that to intervene operating condition in the stove on the TV display.The high temperature industrial furnace kiln plant generally is the key equipment in the hot industry production run, its energy resource consumption height, and potential safety hazard is big, and hot worked flow process in the monitoring kiln body, be crucial and complicated technological process, be directly connected to the quality that improves product, reduce energy resource consumption.The most key is in process of production, if operating personnel can not understand the operating condition in the kiln comprehensively and in time, will stay very big hidden danger to the security of operation stove, so high-temperature industrial television is the visual plant guarantee of hot industry safe operation at present.
Observe camera lens in the stove because on-line operation in high temperature furnace; the hyperthermia radiation that is subjected to is very strong; must cool off and intercept; conventional at present method is to adopt two kinds of camera lens exogenous wind cold-peace water-cooleds; air-cooled promptly is to increase cooling jacket outside camera lens, is blown into gases at high pressure in cooling jacket, utilizes the transparency of gas; outside camera lens, form the high-pressure blast curtain and stop heat-flash radiation, len.Present product high pressure air curtain adopts the direct projection form, mainly there is following shortcoming: at first, the high pressure air curtain is because be the direct projection form, and internal-external heat exchange is fast, and cooling power is poor, must adopt gases at high pressure and air blast, could keep the cooling effect on camera lens surface reluctantly, if when temperature requirement is high, air cooling just can not meet the demands, must adopt gas cooled and two kinds of types of cooling of water cooling, just can meet the demands; Secondly, owing to adopt gases at high pressure and air blast, the moisture of gas and greasy dirt content height are piled up on camera lens easily, cause lens blur even cover, and influence the camera lens observing effect.
Summary of the invention
The objective of the invention is to, a kind of spiral air curtain cooling lens case of high-temperature industrial television is provided, camera lens cooling dome cooling effect is not high to cover technical matterss such as being difficult to eliminating with camera lens place dirt to solve.
The technical solution adopted for the present invention to solve the technical problems is: a kind of spiral air curtain cooling lens case of high-temperature industrial television, have cover body, and cover body central authorities offer through hole, are provided with the blower unit that makes the through hole form air eddy around the cover body through hole.
According to one of them embodiment of the present invention, further: blower unit comprises the camera lens cooling dome that is arranged in the cover body, camera lens cooling dome central authorities offer camera aperture, the camera lens cooling dome is all around to being outside equipped with fixed mount, fixed mount is welded in the cover body, and offering with the camera aperture on the camera lens cooling dome is the air inducing groove that center and spiral distribute, and air inducing groove and cover body inwall form the air inducing chamber, gapped between camera lens cooling dome and cover body, interstice coverage is 0.001~1.5mm.
In order to make wind to camera aperture central authorities, and the assurance air cooling effect, further: the camera lens cooling dome is round table-like, its side offers three to 15 road air inducing grooves, the scope of the angle angle between adjacent two walls of air inducing groove is 10~85 °, and it is beloid that the air inducing groove is presented.
In order to form air eddy better at the camera aperture place, a nearlyer step ground: the air inducing groove is an arc, and its camber scope is 0.1~0.5.
Beneficial effect of the present invention: the present invention utilizes spiral wind to produce low temperature and negative pressure principle design moulding at the center, air channel; len is not subjected to hyperthermia radiation; greatly improved cooling effect; the comparable ambient air pressure of spiral wind central pressure is low more than 10 simultaneously; dust on the camera lens and greasy dirt can be siphoned away, dust removing effects is very obvious.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples.
Fig. 1 is the structural representation of the preferred embodiments of the present invention;
Fig. 2 is a cut-open view of the present invention;
Fig. 3 is the structural representation that the present invention cools off lens case;
Fig. 4 is the schematic top plan view that the present invention cools off lens case;
Fig. 5 is the structural representation that generally cools off lens case;
Wherein: 1, cover body, 2, the air inducing groove, 3, the camera lens cooling dome, 4, through hole, 5, camera aperture, 6, fixed mount.
Embodiment
The present invention is further detailed explanation with preferred embodiment in conjunction with the accompanying drawings now.These accompanying drawings are the synoptic diagram of simplification, basic structure of the present invention only is described in a schematic way, so it only show the formation relevant with the present invention.
Embodiment one
As Fig. 2, a kind of spiral air curtain cooling lens case of high-temperature industrial television shown in 3, has cover body 1, cover body 1 central authorities offer through hole 4, be provided with the blower unit that makes through hole 4 places form air eddy around the cover body through hole 4, this blower unit comprises the camera lens cooling dome 3 that is arranged in the cover body 1, camera lens cooling dome 3 central authorities offer camera aperture 5, camera lens cooling dome 3 is all around to being outside equipped with fixed mount 6, fixed mount 6 is welded in the cover body 1, offering with camera aperture 5 on the camera lens cooling dome 3 is the air inducing groove 2 that center and spiral distribute, air inducing groove 2 forms the air inducing chamber with cover body 1 inwall, and is gapped between camera lens cooling dome and cover body, gap 0.6mm.
Camera lens cooling dome 3 is round table-like, and its side offers six road air inducing grooves 2, and the angle angle between adjacent two walls of air inducing groove 2 is 70 °, and the air inducing groove is an arc, and its camber is 0.2.
Under 25 ℃ of room temperatures, in the concrete course of work, pressurized air discharges in the high temperature furnace through the compression in air inducing chamber then, can absorb camera lens front end heat in a large number, make camera lens place temperature can reach 20.5 ℃, cooling-down effect reaches 18%, in addition, air is around the axle fast rotational, extremely reduce at whirlwind central pressure, dust on the camera lens and greasy dirt are siphoned away, make lens cleaning.The air pressure at whirlwind center can be lower by 10 than ambient air pressure, and dust removing effects is very obvious.
Embodiment two
As Fig. 2, a kind of spiral air curtain cooling lens case of high-temperature industrial television shown in 3, has cover body 1, cover body 1 central authorities offer through hole 4, be provided with the blower unit that makes through hole 4 places form air eddy around the cover body through hole 4, this blower unit comprises the camera lens cooling dome 3 that is arranged in the cover body 1, camera lens cooling dome 3 central authorities offer camera aperture 5, camera lens cooling dome 3 is all around to being outside equipped with fixed mount 6, fixed mount 6 is welded in the cover body 1, offering with camera aperture 5 on the camera lens cooling dome 3 is the air inducing groove 2 that center and spiral distribute, air inducing groove 2 forms the air inducing chamber with cover body 1 inwall, and is gapped between camera lens cooling dome and cover body, gap 0.6mm.
Camera lens cooling dome 3 is round table-like, and its side offers eight road air inducing grooves 2, and the angle angle between adjacent two walls of air inducing groove 2 is 50 °, and the air inducing groove is an arc, and its camber is 0.2.
Under 25 ℃ of room temperatures, in the concrete course of work, pressurized air discharges in the high temperature furnace through the compression in air inducing chamber then, can absorb camera lens front end heat in a large number, make camera lens place temperature can reach 20 ℃, cooling-down effect reaches 20%, in addition, air is around the axle fast rotational, extremely reduce at whirlwind central pressure, dust on the camera lens and greasy dirt are siphoned away, make lens cleaning.The air pressure at whirlwind center can be lower by 1 15 than ambient air pressure, and dust removing effects is very obvious.
A kind of high-temperature industrial television cooling lens case as shown in Figure 5, what produce by boasting is direct current air, cooling effect is not high, and there are dust and greasy dirt in use a period of time rear lens place, manually cleaning.
Wherein embodiment two is optimum embodiment.
The present invention is by changing the liquid form of refrigerating gas, form a low-temperature negative-pressure cooling dome at camera lens, it only changes the liquid form of refrigerating gas, do not increase any device, solved and observed the cooling of camera lens in high temperature furnace and two hang-ups of dedusting, its effect is very obvious:
1, the cooling effect of camera lens increases more than two times than conventional products, and greatly improve service life, Greatly reduce the operating cost of High-temp. kiln, improve energy-saving and emission-reduction efficient.
2, the dust removing effects of camera lens improves, and reduces shutdown maintenance, guarantees the normal fortune of High-temp. kiln OK, prolong the effective run time of High-temp. kiln, enhance productivity.
3, reduce the requirement of the auxiliary facility of high-temperature industrial television, reduce the supporting of High-temp. kiln and establish The kind of executing and expense.

Claims (5)

1, a kind of spiral air curtain cooling lens case of high-temperature industrial television has cover body (1), and cover body (1) central authorities offer through hole (4), it is characterized in that: described cover body through hole (4) is provided with the blower unit that makes through hole (4) locate to form air eddy on every side.
2, spiral air curtain cooling lens case of high-temperature industrial television according to claim 1, it is characterized in that: described blower unit comprises the camera lens cooling dome (3) that is arranged in the cover body, camera lens cooling dome (3) central authorities offer camera aperture (5), camera lens cooling dome (3) is all around to being outside equipped with fixed mount (6), fixed mount (6) is welded in the cover body (1), offering with camera aperture (5) on the camera lens cooling dome (3) is the air inducing groove (2) that center and spiral distribute, air inducing groove (2) forms the air inducing chamber with cover body (1) inwall, gapped between camera lens cooling dome (3) and cover body (1), interstice coverage is 0.001~1.5mm.
3, spiral air curtain cooling lens case of high-temperature industrial television according to claim 2 is characterized in that: described camera lens cooling dome (3) is for round table-like, and its side offers three to 15 road air inducing grooves (2).
4, spiral air curtain cooling lens case of high-temperature industrial television according to claim 2 is characterized in that: the scope of the angle angle between adjacent two walls (2) of air inducing groove is 10~85 °, and it is beloid that the air inducing groove is presented.
5, spiral air curtain cooling lens case of high-temperature industrial television according to claim 2 is characterized in that: described air inducing groove (2) is an arc, and its camber scope is 0.1~0.5.
CN200910183844A 2009-08-03 2009-08-03 Spiral air curtain cooling lens case of high-temperature industrial television Pending CN101625507A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN200910183844A CN101625507A (en) 2009-08-03 2009-08-03 Spiral air curtain cooling lens case of high-temperature industrial television

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Application Number Priority Date Filing Date Title
CN200910183844A CN101625507A (en) 2009-08-03 2009-08-03 Spiral air curtain cooling lens case of high-temperature industrial television

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CN101625507A true CN101625507A (en) 2010-01-13

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108663324A (en) * 2018-06-19 2018-10-16 星禾环保科技有限公司 A kind of mirror assembly and its speculum mounting base
CN110510854A (en) * 2019-08-30 2019-11-29 彩虹显示器件股份有限公司 A kind of industrial television brick
CN111399319A (en) * 2020-03-23 2020-07-10 冀中能源峰峰集团有限公司 Real-time dust removal and cooling device and method for camera lens in high-dust environment
CN112880114A (en) * 2021-01-26 2021-06-01 武汉理工大学 Cut-off type vortex ring air curtain wall

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108663324A (en) * 2018-06-19 2018-10-16 星禾环保科技有限公司 A kind of mirror assembly and its speculum mounting base
CN110510854A (en) * 2019-08-30 2019-11-29 彩虹显示器件股份有限公司 A kind of industrial television brick
CN111399319A (en) * 2020-03-23 2020-07-10 冀中能源峰峰集团有限公司 Real-time dust removal and cooling device and method for camera lens in high-dust environment
CN111399319B (en) * 2020-03-23 2021-12-17 冀中能源峰峰集团有限公司 Real-time dust removal and cooling device and method for camera lens in high-dust environment
CN112880114A (en) * 2021-01-26 2021-06-01 武汉理工大学 Cut-off type vortex ring air curtain wall

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Open date: 20100113