CN101623919B - Mould clamping mechanism of crank connecting rod - Google Patents
Mould clamping mechanism of crank connecting rod Download PDFInfo
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Abstract
本发明涉及一种曲肘连杆合模机构,包括有尾板、动模板及一对曲肘连杆结构,各曲肘连杆结构又包括前连杆、后连杆、小连杆和推座,其中,前连杆的前端与动模板的后端面铰接,前连杆的后端与后连杆的前端铰接,后连杆的后端与尾板的前端面铰接,小连杆一端与后连杆的中部铰接,另一端与推座一侧铰接,而推座限位于尾板和动模板之间并可来回移动,其特征在于:前连杆为一整体件,前连杆的前端具有与动模板后端面铰接的两个前凸耳,前连杆的后端具有与后连杆铰接的三个后凸耳。该曲肘连杆合模机构具有动模板和尾板的结构简单、使用寿命长的优点。
The invention relates to a toggle link mold clamping mechanism, which includes a tail plate, a movable template and a pair of toggle link structures, and each toggle link structure includes a front link, a rear link, a small link and a push rod. seat, wherein the front end of the front connecting rod is hinged to the rear end of the movable template, the rear end of the front connecting rod is hinged to the front end of the rear connecting rod, the rear end of the rear connecting rod is hinged to the front end of the tail plate, and one end of the small connecting rod is connected to the The middle part of the rear link is hinged, and the other end is hinged with one side of the push seat, and the push seat is limited between the tail plate and the movable template and can move back and forth. There are two front lugs hinged with the rear end face of the movable template, and the rear end of the front connecting rod has three rear lugs hinged with the rear connecting rod. The toggle link mold clamping mechanism has the advantages of simple structure and long service life of the movable template and the tail plate.
Description
技术领域technical field
本发明涉及注塑机中的合模机构,尤其涉及一种曲肘连杆合模机构。The invention relates to a mold clamping mechanism in an injection molding machine, in particular to a toggle linkage mold clamping mechanism.
背景技术Background technique
传统注塑机合模机构其是以一个锁模油缸来完成整个开锁模过程的,为了获得较大的锁模力,因此其需要使用大流量的锁模油缸,因此锁模油缸的重量重,组装拆修困难,还由于大流量的锁模油缸其缸径大,长期使用锁模油缸容易磨损,造成油缸内泄,耐用性不好,再者要驱动大流量的锁模油缸其速度也比较慢,难以实现快速开模锁模。The mold clamping mechanism of a traditional injection molding machine uses a clamping cylinder to complete the entire mold opening and clamping process. In order to obtain a large clamping force, it needs to use a large flow clamping cylinder, so the weight of the clamping cylinder is heavy and difficult to assemble. It is difficult to disassemble and repair, and because the large-flow clamping cylinder has a large bore, it is easy to wear and tear after long-term use, causing internal leakage of the cylinder, and the durability is not good. Moreover, the speed of driving the large-flow clamping cylinder is relatively slow Difficult to achieve fast mold opening and locking.
针对前述现状,近年来,双曲肘五支铰连杆合模机构注塑机的设计制造在中国开始逐渐发展,双曲肘五支铰连杆合模机构的核心部分就是传递油缸运动的连杆部分。In view of the above-mentioned status quo, in recent years, the design and manufacture of injection molding machines with double toggle five hinge connecting rod clamping mechanism has gradually developed in China. The core part of the double toggle five hinge connecting rod clamping mechanism is the connecting rod that transmits the movement of the oil cylinder. part.
当用液压缸驱动活塞杆做匀速直线运动时,通过曲肘连杆机构传动的动模板会产生慢-快-慢的速度特性适合模板起闭模的工艺要求,如果采用伺服电机驱动,可改变活塞杆的变速运动规律使之得到高速、平稳的动模板运动特性,并节能。当曲肘连杆机构伸直时,可进入自锁状态,在锁紧模具后,由变形所产生的弹性反力无法使模具打开因此可以暂时切断输入端的动力,并达到节省能源降低成本。When the hydraulic cylinder is used to drive the piston rod to do uniform linear motion, the moving template driven by the toggle linkage mechanism will produce a slow-fast-slow speed characteristic, which is suitable for the process requirements of the mold opening and closing of the template. If it is driven by a servo motor, it can be changed The variable-speed motion of the piston rod makes it possible to obtain high-speed, stable motion characteristics of the movable platen, and save energy. When the toggle mechanism is straightened, it can enter the self-locking state. After the mold is locked, the elastic reaction force generated by the deformation cannot make the mold open, so the power of the input end can be temporarily cut off, and energy saving and cost reduction can be achieved.
由于目前双曲肘五支铰连杆合模机构注塑机尾板中的大销轴与尾板之间有相对的转动,从而易导致尾板的磨损,降低了尾板的寿命;而且连杆结构中的前连杆为多个独立存在的杆件,故其强度、刚度较低。Due to the relative rotation between the large pin in the tail plate of the injection molding machine and the tail plate in the current double toggle five-hinge connecting rod mold clamping mechanism, it is easy to cause the wear of the tail plate and reduce the life of the tail plate; and the connecting rod The front connecting rod in the structure is a plurality of independent rods, so its strength and rigidity are low.
如一专利号为ZL02138666.8(公开号为CN1502461A)的中国发明专利《曲肘合模机构》披露了这样一种类似的曲肘合模机构。Such a similar toggle mold clamping mechanism is disclosed in the Chinese invention patent "Engbow Clamping Mechanism" that is ZL02138666.8 (publication number is CN1502461A) as a patent number.
发明内容Contents of the invention
本发明所要解决的技术问题是针对上述现有技术现状而提供一种曲肘连杆结构强度高的曲肘连杆合模机构,该机构具有动模板和尾板的结构简单、使用寿命长的优点。The technical problem to be solved by the present invention is to provide a toggle link mold clamping mechanism with a high structural strength of the toggle link in view of the above-mentioned prior art. The mechanism has a simple structure and a long service life advantage.
本发明解决上述技术问题所采用的技术方案为:一种曲肘连杆合模机构,包括有尾板、动模板及设置在尾板和动模板之间以驱动动模板相对尾板移动的一对曲肘连杆结构,各曲肘连杆结构又包括前连杆、后连杆、小连杆和推座,其中,前连杆的前端与动模板的后端面铰接,前连杆的后端与后连杆的前端铰接,后连杆的后端与尾板的前端面铰接,所述的小连杆一端与后连杆的中部铰接,另一端与推座一侧铰接,而推座通过导杆限位于尾板和动模板之间并可来回移动,其特征在于:所述的前连杆为一整体件,前连杆的前端具有与动模板后端面铰接的两个前凸耳,前连杆的后端具有与后连杆铰接的三个后凸耳。The technical solution adopted by the present invention to solve the above-mentioned technical problems is: a toggle link mold clamping mechanism, including a tail plate, a movable platen and a device arranged between the tail plate and the movable platen to drive the movable platen to move relative to the tail plate. For the toggle link structure, each toggle link structure includes a front link, a rear link, a small link and a push seat. One end of the small connecting rod is hinged with the front end of the rear connecting rod, the rear end of the rear connecting rod is hinged with the front end of the tail plate, one end of the small connecting rod is hinged with the middle part of the rear connecting rod, the other end is hinged with one side of the push seat, and the push seat It is limited between the tail plate and the movable template by the guide rod and can move back and forth, the feature is that: the front connecting rod is an integral part, and the front end of the front connecting rod has two front lugs hinged with the rear end surface of the movable template , the rear end of the front link has three rear lugs that are hinged with the rear link.
上述动模板的后端面具有第一中间支架,该第一中间支架上固定有第一大销轴,该第一大销轴不能相对第一中间支架转动,所述前连杆的两个前凸耳活动套设在第一大销轴上并可相对第一大销轴转动;所述前连杆的三个后凸耳上穿设固定有第二大销轴,该第二大销轴不能相对前连杆转动,所述后连杆的前端活动套设在第二大销轴上并可相对第二大销轴转动,且后连杆由彼此独立的第一后连杆和第二后连杆组成,该第一后连杆和第二后连杆位于相邻的两个后凸耳之间,并与后凸耳端面紧贴;所述尾板的前端面具有第二中间支架,该第二中间支架上固定有第三大销轴,该第三大销轴不能相对该第二中间支架转动,所述后连杆的后端活动套设在该第三大销轴上并可相对第三大销轴转动;所述小连杆由彼此独立的第一小连杆、第二小连杆和第三小连杆组成,一第一小销轴其两端与第一小连杆和第三小连杆的一端固定,该第一小销轴不能相对第一小连杆和第三小连杆转动,所述的第二小连杆套设在该第一小销轴的中部,所述的第一后连杆的中部活动套设在第二小销轴上并可相对第二小销轴转动,且第一后连杆位于第一小连杆和第二小连杆之间且端面彼此紧贴,所述的第二后连杆的中部活动套设在第二小销轴上并可相对第二小销轴转动,且第二后连杆位于第二小连杆和第三小连杆之间且端面彼此紧贴;一第二小销轴其两端与第一小连杆和第三小连杆的另一端固定,该第二小销轴不能相对第一小连杆和第三小连杆转动,所述的第二小连杆的另一端套设在该第二小销轴的中部,推座的一侧的两个凸耳活动套设在第二小销轴上并可相对第二小销轴转动。The rear end surface of the above-mentioned movable template has a first intermediate bracket, and a first large pin is fixed on the first intermediate bracket. The first large pin cannot rotate relative to the first intermediate bracket. The lugs are movably sleeved on the first large pin and can rotate relative to the first large pin; the three rear lugs of the front connecting rod are fixed with the second large pin, and the second large pin cannot Rotate relative to the front connecting rod, the front end of the rear connecting rod is movably sleeved on the second large pin shaft and can rotate relative to the second large pin shaft, and the rear connecting rod is composed of the first rear connecting rod and the second rear connecting rod which are independent of each other. The first rear link and the second rear link are located between two adjacent rear lugs and are in close contact with the end faces of the rear lugs; the front end of the tail plate has a second intermediate bracket, A third large pin is fixed on the second intermediate bracket, and the third large pin cannot rotate relative to the second intermediate bracket. The rear end of the rear link is movably sleeved on the third large pin and can Rotate relative to the third large pin; the small connecting rod is composed of the first small connecting rod, the second small connecting rod and the third small connecting rod independent of each other, and the two ends of the first small pin are connected with the first small connecting rod One end of the rod and the third small connecting rod is fixed, the first small pin cannot rotate relative to the first small connecting rod and the third small connecting rod, and the second small connecting rod is sleeved on the first small pin In the middle part, the middle part of the first rear connecting rod is movably sleeved on the second small pin shaft and can rotate relative to the second small pin shaft, and the first rear connecting rod is located between the first small connecting rod and the second small connecting rod. and the end surfaces are close to each other, the middle part of the second rear connecting rod is movably sleeved on the second small pin shaft and can rotate relative to the second small pin shaft, and the second rear connecting rod is located on the second small connecting rod and the third small connecting rod and the end surfaces are close to each other; the two ends of a second small pin are fixed with the other ends of the first small connecting rod and the third small connecting rod, and the second small pin cannot be opposite to the first The small connecting rod and the third small connecting rod rotate, the other end of the second small connecting rod is sleeved in the middle of the second small pin, and the two lugs on one side of the push seat are movably sleeved on the second on the small pin shaft and can rotate relative to the second small pin shaft.
所述第一大销轴的两外端面上开有一槽,相应地第一中间支架两最外端面上也开有槽,一第一卡板同时卡于第一大销轴的第一中间支架的槽内;所述第二大销轴的两外端面上开有一槽,相应地后凸耳两最外端面上也开有槽,一第二卡板同时卡于第二大销轴和后凸耳的槽内;所述第三大销轴的两外端面上开有一槽,相应地第二中间支架两最外端面上也开有槽,一第三卡板同时卡于第三大销轴和第二中间支架的槽内;所述第一小销轴的两外端面上开有一槽,相应第一小连杆和第三小连杆一端的外端面上也开有槽,一第四卡板同时卡于第一小销轴、第一小连杆和第三小连杆的槽内;所述第二小销轴的两外端面上开有一槽,相应地第一小连杆和第三小连杆另一端的外端面上也开有槽,一第五卡板同时卡于第二小销轴、第一小连杆和第三小连杆的槽内。There is a groove on the two outer end surfaces of the first large pin, correspondingly there are also grooves on the two outermost end surfaces of the first intermediate bracket, and a first clamping plate is simultaneously stuck on the first intermediate bracket of the first large pin In the groove; the two outer end surfaces of the second large pin have a groove, correspondingly there are also grooves on the two outermost end surfaces of the rear lug, and a second clamping plate is simultaneously clamped on the second large pin and the rear In the groove of the lug; there is a groove on the two outer end surfaces of the third large pin, and correspondingly, there are grooves on the two outermost end surfaces of the second intermediate bracket, and a third clamping plate is stuck on the third large pin at the same time. In the groove of the shaft and the second intermediate bracket; a groove is opened on the two outer end surfaces of the first small pin shaft, and a groove is also opened on the outer end surface of one end of the corresponding first small connecting rod and the third small connecting rod. The four clips are stuck in the grooves of the first small pin shaft, the first small connecting rod and the third small connecting rod at the same time; a groove is opened on the two outer end surfaces of the second small pin shaft, and correspondingly the first small connecting rod There are also grooves on the outer end surface of the other end of the third small connecting rod, and a fifth clip is stuck in the grooves of the second small pin, the first small connecting rod and the third small connecting rod simultaneously.
与现有技术相比,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:
①、前连杆做成一整体件,消除了分别加工每一个的累积误差,既提高前连杆的加工精度,又提高了前连杆的刚度,简化了装配过程,降低了制造成本。①. The front connecting rod is made into an integral part, which eliminates the cumulative error of processing each one separately, improves the machining accuracy of the front connecting rod, and improves the stiffness of the front connecting rod, simplifies the assembly process and reduces the manufacturing cost.
②、各大销轴与动模板、尾板之间无相对转动固定;各小销轴与小连杆之间无相对转动固定,消除了动模板、尾板与大销轴的磨损,提高了动模板和尾板的寿命,节约了成本;同时后连杆和前连杆之间为紧密贴合,小连杆和后连杆之间也紧密贴合,加工时只需对前连杆和后连杆进行精加工,而前连杆和后连杆为杆件,加工时为端面加工,故加工方便,同时,还使得各支架、推座的内侧面全都不需要加工,各连杆与各支架、推座之间即使存在较大间隙也不影响该曲肘结构动作的稳定性,而如对各支架、推座与各连杆之间的接合面进行精加工则很困难,综上所述,该曲肘机构大大降低了加工难度与生产制造成本、提高了生产效率。② There is no relative rotation and fixation between the major pins and the movable platen and tail plate; there is no relative rotation and fixation between the small pins and the small connecting rods, which eliminates the wear and tear of the movable platen, tail plate and large pins, and improves the The life of the movable template and the tail plate saves costs; at the same time, the rear connecting rod and the front connecting rod are tightly fitted, and the small connecting rod and the rear connecting rod are also closely fitted. Only the front connecting rod and the The rear connecting rod is finished, while the front connecting rod and the rear connecting rod are rods, and the end faces are processed during processing, so the processing is convenient. At the same time, the inner surfaces of each bracket and push seat do not need to be processed. Even if there is a large gap between each bracket and push seat, it will not affect the stability of the action of the toggle structure, but it is very difficult to finish the joint surface between each bracket, push seat and each connecting rod. As mentioned above, the toggle mechanism greatly reduces processing difficulty and manufacturing cost, and improves production efficiency.
附图说明Description of drawings
图1为本发明实施例立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the embodiment of the present invention;
图2为本发明实施例开模状态的侧视图;Fig. 2 is the side view of the mold opening state of the embodiment of the present invention;
图3为本发明实施例开模状态的剖视图(正视方向);Fig. 3 is the sectional view (front view direction) of the mold opening state of the embodiment of the present invention;
图4为本发明实施例锁模状态侧视图;Fig. 4 is a side view of the clamped state of the embodiment of the present invention;
图5为本发明实施例中小连杆与推座及后连杆的连接示意图。Fig. 5 is a schematic diagram of the connection between the small connecting rod, the push seat and the rear connecting rod in the embodiment of the present invention.
具体实施方式Detailed ways
以下结合附图实施例对本发明作进一步详细描述。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
如图1~5所示为本发明的应该优选实施例。As shown in Figures 1 to 5, it should be a preferred embodiment of the present invention.
一种曲肘连杆合模机构,包括有尾板1、动模板2及设置在尾板1和动模板2之间以驱动动模板2相对尾板1移动的一对曲肘连杆结构,尾板1固定在注塑机的机架上,尾板1上固定有四根拉杆12,该四根拉杆12的另一端固定在头板13上,而动模板2则套设在机架的四根拉杆12上,并可沿拉杆12上下滑移,各曲肘连杆结构又包括前连杆3、后连杆4、小连杆5和推座6。A toggle link mold clamping mechanism, comprising an
其中,前连杆3为一整体件,前连杆3的前端具有与动模板2后端面铰接的两个前凸耳31,该前凸耳31间隔设置,前连杆3的后端具有与后连杆4铰接的三个后凸耳32,该三个后凸耳32间隔设置。Wherein, the front connecting
前连杆3的前端与动模板2的后端面铰接,即动模板2的后端面具有第一中间支架21,该第一中间支架21上固定有第一大销轴22,第一大销轴22的两外端面上开有一槽,相应地第一中间支架21两最外端面上也开有槽,一第一卡板7同时卡于第一大销轴22的第一中间支架21的槽内,这样第一大销轴22不能相对第一中间支架21转动,前连杆3的两个前凸耳31活动套设在第一大销轴22上并可相对第一大销轴22转动。The front end of the
前连杆3的后端与后连杆4的前端铰接,即前连杆3的三个后凸耳32上穿设固定有第二大销轴33,第二大销轴33的两外端面上开有一槽,相应地后凸耳32两最外端面上也开有槽,一第二卡板8同时卡于第二大销轴33和后凸耳32的槽内,这样第二大销轴33不能相对前连杆3转动,后连杆4由彼此独立的第一后连杆41和第二后连杆42组成,第一后连杆41和第二后连杆42的前端活动套设在第二大销轴33上并可相对第二大销轴33转动,且第一后连杆41和第二后连杆42位于相邻的两个后凸耳32之间,并与后凸耳32端面紧贴。The rear end of the
后连杆4的后端与尾板1的前端面铰接,即在尾板1的前端面具有第二中间支架11,该第二中间支架11上固定有第三大销轴12,第三大销轴12的两外端面上开有一槽,相应地第二中间支架11两最外端面上也开有槽,一第三卡板9同时卡于第三大销轴12和第二中间支架11的槽内,这样第三大销轴12不能相对该第二中间支架11转动,后连杆4的后端活动套设在该第三大销轴12上并可相对第三大销轴12转动。The rear end of the rear connecting
推座6通过导杆14限位于尾板1和动模板2之间并可来回移动,推座6一般与开锁模油缸的活塞杆固定,通过活塞杆的移动带动推座6在尾板1和动模板2之间来回移动,其为一般曲肘连杆合模机构的常规结构。The
小连杆5一端与推座6一侧铰接,该小连杆5由彼此独立的第一小连杆51、第二小连杆52和第三小连杆53组成,一第一小销轴54其两端与第一小连杆51和第三小连杆53的一端固定,第一小销轴54的两外端面上开有一槽,相应地第一小连杆51和第三小连杆53一端的外端面上也开有槽,一第四卡板10同时卡于第一小销轴54、第一小连杆51和第三小连杆53的槽内,这样第一小销轴54不能相对第一小连杆51和第三小连杆53转动;第二小连杆52套设在该第一小销轴54的中部,第一后连杆41的中部活动套设在第一小销轴54上并可相对第一小销轴54转动,且第一后连杆41位于第一小连杆51和第二小连杆52之间且端面彼此紧贴,所述的第二后连杆42的中部活动套设在第一小销轴54上并可相对第一小销轴54转动,且第二后连杆42位于第二小连杆52和第三小连杆53之间且端面彼此紧贴。One end of the small connecting
小连杆5的另一端与后连杆4的中部铰接,即一第二小销轴55其两端与第一小连杆51和第三小连杆53的另一端固定,所述第二小销轴55的两外端面上开有一槽,相应地第一小连杆51和第三小连杆53另一端的外端面上也开有槽,一第五卡板11同时卡于第二小销轴55、第一小连杆51和第三小连杆53的槽内,这样第二小销轴55不能相对第一小连杆51和第三小连杆53转动;所述的第二小连杆52的另一端套设在该第二小销轴55的中部,推座6的一侧的两个凸耳61活动套设在第二小销轴55上并可相对第二小销轴55转动。The other end of the small connecting
本发明的工作过程是这样的:The working process of the present invention is like this:
锁模时,锁模油缸推动推座6朝远离尾板1的方向移动,小连杆5随推座6移动,同时小连杆5的另一端推动后连杆4的上端外张,进而带动前连杆3的下端外张,推动动模板2朝远离尾板1的方向移动,从而完成整个锁模动作;When clamping the mold, the clamping cylinder pushes the
开模时,锁模油缸拉动推座6朝靠近尾板1的方向移动,小连杆5随推座6移动,同时小连杆5的另一端拉动后连杆4的上端内缩,进而带动前连杆3的下端内缩,拉动动模板2朝靠近尾板1的方向移动,从而完成整个开模动作。When the mold is opened, the clamping cylinder pulls the
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| CN2009101014814A CN101623919B (en) | 2009-08-05 | 2009-08-05 | Mould clamping mechanism of crank connecting rod |
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| CN102173038A (en) * | 2011-01-25 | 2011-09-07 | 刘钢生 | Mould closing device of vertical injection moulding machine |
| CN103909607A (en) * | 2014-04-09 | 2014-07-09 | 郁震宇 | Connection rod mould locking mechanism |
| CN112092317A (en) * | 2020-08-13 | 2020-12-18 | 宁波长飞亚塑料机械制造有限公司 | A negative relief angle type toggle link mold clamping mechanism |
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| US5800750A (en) * | 1996-04-19 | 1998-09-01 | Industrial Technology Research Institute | Method for mold protection of crank-type clamping unit |
| CN2373243Y (en) * | 1999-03-30 | 2000-04-12 | 中美合资宁波通用塑料机械有限公司 | Amplification type mould closing device for injection machine |
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| WO2007041881A1 (en) * | 2005-10-08 | 2007-04-19 | Netstal-Maschinen Ag | Method for mould closure of an injection moulding machine and mould lock |
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|---|---|---|---|---|
| US5800750A (en) * | 1996-04-19 | 1998-09-01 | Industrial Technology Research Institute | Method for mold protection of crank-type clamping unit |
| CN2373243Y (en) * | 1999-03-30 | 2000-04-12 | 中美合资宁波通用塑料机械有限公司 | Amplification type mould closing device for injection machine |
| CN2579641Y (en) * | 2002-11-26 | 2003-10-15 | 王凯 | Curve elbow joint mould mechanism |
| WO2007041881A1 (en) * | 2005-10-08 | 2007-04-19 | Netstal-Maschinen Ag | Method for mould closure of an injection moulding machine and mould lock |
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Address after: 315806 Zhejiang city of Ningbo province Beilun Daqi Yongjiang Road No. 36 building 6, No. 1 Patentee after: Ningbo Haixiong Plastic Machinery Co., Ltd. Address before: 315040 No. 18, Yongtai Road, Jiangdong District, Zhejiang, Ningbo Patentee before: Ningbo Haixiong Plastic Machinery Co., Ltd. |