CN101618805B - Soft precious alloy foil strip active loading mechanism - Google Patents
Soft precious alloy foil strip active loading mechanism Download PDFInfo
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- CN101618805B CN101618805B CN2008100398780A CN200810039878A CN101618805B CN 101618805 B CN101618805 B CN 101618805B CN 2008100398780 A CN2008100398780 A CN 2008100398780A CN 200810039878 A CN200810039878 A CN 200810039878A CN 101618805 B CN101618805 B CN 101618805B
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Abstract
The invention relates to a soft precious alloy foil strip active loading mechanism, which comprises a feeding mechanism and a feeding control mechanism, wherein the feeding mechanism comprises a substrate, a feeding motor and a transmission mechanism which are arranged on the substrate, and a material coil fixing frame connected with the transmission mechanism in a transmission way; and the feeding control mechanism comprises a frame-shaped bracket, and a controller, a guide roller, an arm swinging mechanism, and a feeding speed inductor which are arranged on the bracket. The loading mechanism directly loads big-coil base materials onto the loading mechanism, simplifies the operation working procedures, improves the production operation efficiency, reduces the adverse influence of external environment on the quality of foil strips, can ensure that the foil strips cannot be deformed in the slitting process, and improves the quality after precise slitting.
Description
Technical field
The present invention relates to a kind of mechanical equipment, particularly a kind of soft precious alloy foil strip active loading mechanism.
Background technology
Electron trade enlarges day by day to the narrow alloy strip steel rolled stock demand of precision, and domestic most manufacturer all adopts the accurate roller shear method for processing of band to obtain narrow alloy strip steel rolled stock at present.Compare with other technologies, accurate roller shear is processed with unrivaled efficient advantage, therefore the valuable alloy foil strip of some dead-soft attitudes is carried out accurate roller shear processing, often becomes the first-selection of different manufacturers.But present domestic accurate roller shear device fabrication producer and professional production producer, the feed mechanism of the valuable alloy foil strip of its soft attitude follows simple passive type feed mechanism always, and its crudy and efficient have not met the demand of development day by day.
The principle of work of the passive feed mechanism of tradition is that the valuable Alloy Foil roll coil of strip material with the accurate roller shear processing of need is contained in the middle of the bearing that has axle sleeve, and fixedly clamps with two baffle plates, leaves suitable gap between baffle plate and the band.
The accurate roller shear processing of the valuable paper tinsel band of traditional soft attitude, be divided into thick roller shear processing and the processing of accurate roller shear, be big volume base material after the usually thick roller shear processing, add man-hour to the accurate roller shear of next procedure, often need once more big coiled strip to be segmented, thereby can produce following defective:
1, the valuable paper tinsel band of soft attitude operation when circulation contact or push with the external world or in the external world open overlong time, directly cause the valuable paper tinsel strip quality of soft attitude variation;
2, need to drop into manpower and go to carry out the segmentation of aniseed volume, and, in operating process, not only have personal safety hidden danger, and the conformability of the big volume segmentation of prtreatment is difficult to guarantee because the big matter of aniseed volume amount is heavy;
3, in the big roll of material segmentation process, be difficult to reach the truly precision machined quantitative criteria in segmentation back.
In addition, the accurate roller shear processing of the valuable paper tinsel band of traditional soft attitude, all adopt accurate roller shear equipment in the market, but all adopt the passive type material loading at feed mechanism this part, along with the diminishing gradually of reel material, the diameter of reel material is also diminishing thereupon in the roller shear cutting process, therefore the suffered tension force of band is engraved in variation also the time, the paper tinsel band that directly causes soft attitude very easily produces deformation under the stressed irregular situation in the external world, directly the accurate quality of dividing after cutting out of influence.
Summary of the invention
Purpose of the present invention in order to solve the problems referred to above that prior art exists, provides a kind of soft precious alloy foil strip active loading mechanism exactly.
Technical scheme of the present invention is: a kind of soft precious alloy foil strip active loading mechanism, the feed mechanism and the feeding control mechanism that are provided with before and after comprising;
The material volume fixed mount that described feed mechanism comprises pedestal, be installed in feeding motor and the transmission device on the pedestal and link to each other with the transmission device transmission, material volume fixed mount is the adjustable material loading support set structure of external diameter.
Described feeding control mechanism comprises a frame shape support and rack-mount controller, guide roller, oscillating arm mechanisms and feeding speed inductor; Controller is installed in the top of support one end and telecom-connects the rotating speed of may command feeding motor with the feeding motor, guide roller is installed in the top of the support other end, oscillating arm mechanisms is installed in the support of controller below, and feeding speed inductor and oscillating arm mechanisms are adjacent and telecom-connect with controller.
Described oscillating arm mechanisms comprises arm shaft, swing arm, swing arm tension force assistive device and swing arm inductance loop, arm shaft is laterally rack-mount rotationally, swing arm is a rectangular frame structure, the one end is fixedly connected on the arm shaft, the other end is connected with the swing arm guide roller, one end of swing arm tension force assistive device is connected the centre of swing arm, the other end is connected on the support of top, the end that the swing arm inductance loop is installed in arm shaft can be done the swing of certain angle with arm shaft, described feeding speed inductor totally four be arranged side by side on the swing path of swing arm inductance loop and telecom-connect with controller respectively.
Described guide roller next door is provided with the guide roller speed sensor, and this speed sensor and controller telecom-connect.
The axostylus axostyle of described material volume fixed mount is fixed on the pedestal by two needle bearings.
Be provided with the support set adjusting lever that is used to adjust its external diameter in the described material loading support set structure.
Soft precious alloy foil strip active loading mechanism of the present invention makes it compared with prior art owing to adopted above technical scheme, has following advantage and characteristics:
1, loads onto feed mechanism owing to directly will roll up base material greatly, deleted artificial minute heavy material process midway, both eradicated the life potential safety hazard, improved production operation efficiency again;
2, owing to simplified flow chart, make the production flow time decreased of the valuable alloy foil strip of soft attitude, so external environment is to the harmful effect minimizing of paper tinsel strip quality;
3, because feed mechanism of the present invention adopts initiatively feeding structure of full automaticity induction, excellent operation interface can reach desirable quantification and cuts management in cutting process, can actv. enhances productivity and produces command request;
4, because feed mechanism of the present invention adopts initiatively feeding structure of full automaticity induction, swing arm induction automatic regulating apparatus is arranged, therefore the demand of feeding speed speed midway, the flow of information that controller can feed back to according to inductor, the gear of the dispensing speed of automatic compensation feeding motor, keep cutting suitable speed and more constant tension force, this structure can guarantee in cutting process not can deformation, improves the quality after accurate the cutting.
Description of drawings
Fig. 1 is the whole structural scheme of mechanism of soft precious alloy foil strip active loading mechanism of the present invention;
Fig. 2 is the structural representation of facing of the feed mechanism among the present invention;
Fig. 3 is the side-looking structural representation of the feed mechanism among the present invention;
Fig. 4 is the plan structure scheme drawing of the feed mechanism among the present invention;
Fig. 5 is the structural representation of facing of the feeding control mechanism among the present invention;
Fig. 6 is the side-looking structural representation of the feeding control mechanism among the present invention;
Fig. 7 is the plan structure scheme drawing of the feeding control mechanism among the present invention.
The specific embodiment
The invention will be further described below in conjunction with accompanying drawing.
Referring to Fig. 1, cooperate referring to all the other each figure soft precious alloy foil strip active loading mechanism of the present invention, the feed mechanism 1 and the feeding control mechanism 2 that are provided with before and after comprising.
Referring to Fig. 2, Fig. 3, Fig. 4, the material volume fixed mount 14 that feed mechanism 1 among the present invention comprises pedestal 11, be installed in feeding motor 12 and the transmission device 13 on the pedestal and link to each other with the transmission device transmission, the axostylus axostyle of material volume fixed mount is fixed on the pedestal by two needle bearings.Material volume fixed mount is the adjustable material loading support set structure of external diameter, in material loading support set structure, be provided with the support set adjusting lever 141 that is used to adjust its external diameter, its external diameter can be adjusted according to the different big or small hearts of former coiled material, makes it can be suitable for the manner of packing of raw MAT'L different inner diameters.
Referring to Fig. 5, Fig. 6, Fig. 7, the feeding control mechanism 2 among the present invention comprises a frame shape support 21 and rack-mount controller 22, guide roller 23, oscillating arm mechanisms 24 and feeding speed inductor 25; Controller 22 is installed in the top of support one end and telecom-connects the rotating speed of may command feeding motor with feeding motor 12, in controller 22, be provided with control circuit and PID module, on controller 22 panels, be provided with Frequency Converter Control plate 221, total power switch 222, crawl change-over swith 223 and indicator lamp 224.Guide roller 23 is installed in the top of the support other end, is provided with guide roller speed sensor 26 on guide roller 23 next doors, and this speed sensor 26 telecom-connects with controller 22.Oscillating arm mechanisms 24 is installed in the support of controller below, it comprises arm shaft 241, swing arm 242, swing arm tension force assistive device 243 and swing arm inductance loop 244, arm shaft 241 laterally is installed on the support 21 rotationally, swing arm 242 is a rectangular frame structure, the one end is fixedly connected on the arm shaft, the other end is connected with swing arm guide roller 2421, one end of swing arm tension force assistive device 243 is connected the centre of swing arm, the other end is connected on the support of top, the end that swing arm inductance loop 244 is installed in arm shaft can be done the swing of certain angle with arm shaft, and feeding speed inductor 25 is totally four (A, B, C, D) be arranged side by side on the swing path of swing arm inductance loop and telecom-connect with controller respectively.The angular regions that feeding speed inductor (A, B, C, D) is swung by the induction swing arm is adjusted the rotating speed of the different gears of feeding motor, and its feeding speed can be kept quite with the linear velocity of cutting tool.By calculating to raw MAT'L center roll diameter, can set out the suitable rotational frequency of the different gears of feeding motor, promptly can control the amplitude of the swing of feeding process swing arm, can ensure thus that the paper tinsel band hits at branch and keep more constant tension force.Management is cut in the quantification of 2 pairs of feedings of feeding control mechanism, by the counting of 26 pairs of guide rollers 23 of guide roller speed sensor, through PID module conversion control, in real time cutting process is quantized (length/weight) management.
The working process principle of soft precious alloy foil strip active loading mechanism of the present invention is, after roller shear is cut prtreatment, when needing to paper tinsel band profound level detailed manufacture, directly big coiled material is positioned on the material volume fixed mount 14 with lifting tool, and aim at its reference position, can realize controlling the open external diameter of fixed mount by rotation support set adjusting lever 141, until being completely fixed the material volume.
By the measurement and the material of material volume central diameter are rolled up numerical value conversions such as rotational frequency, and supporting use swing arm tension force assistive device 243, speed that maintenance suits in the time of can realizing cutting and more constant tension force, (its process is, machine run is the demand of feeding speed speed midway, the flow of information that controller 22 meetings feed back to according to speed sensor 25, the gear of the dispensing speed of automatic compensation feeding motor 12).
Because band is walked around guide roller 23 feedings, handle the quantification in the time of to realize expecting to roll up detailed manufacture (material volume length setting or weight are set) production control by sense counter to guide roller speed sensor 26.
Claims (5)
1. a soft precious alloy foil strip active loading mechanism is characterized in that: the feed mechanism and the feeding control mechanism that are provided with before and after comprising;
The material volume fixed mount that described feed mechanism comprises pedestal, be installed in feeding motor and the transmission device on the pedestal and link to each other with the transmission device transmission, material volume fixed mount is the adjustable material loading support set structure of external diameter;
Described feeding control mechanism comprises a frame shape support and rack-mount controller, guide roller, oscillating arm mechanisms and feeding speed inductor; Controller is installed in the top of support one end and telecom-connects the rotating speed of may command feeding motor with the feeding motor, guide roller is installed in the top of the support other end, oscillating arm mechanisms is installed in the support of controller below, and feeding speed inductor and oscillating arm mechanisms are adjacent and telecom-connect with controller.
2. soft precious alloy foil strip active loading mechanism as claimed in claim 1, it is characterized in that: described oscillating arm mechanisms comprises arm shaft, swing arm, swing arm tension force assistive device and swing arm inductance loop, arm shaft is laterally rack-mount rotationally, swing arm is a rectangular frame structure, the one end is fixedly connected on the arm shaft, the other end is connected with the swing arm guide roller, one end of swing arm tension force assistive device is connected the centre of swing arm, the other end is connected on the support of top, the end that the swing arm inductance loop is installed in arm shaft can be done the swing of certain angle with arm shaft, described feeding speed inductor totally four be arranged side by side on the swing path of swing arm inductance loop and telecom-connect with controller respectively.
3. soft precious alloy foil strip active loading mechanism as claimed in claim 1 is characterized in that: described guide roller next door is provided with the guide roller speed sensor, and this speed sensor and controller telecom-connect.
4. soft precious alloy foil strip active loading mechanism as claimed in claim 1 is characterized in that: the axostylus axostyle of described material volume fixed mount is fixed on the pedestal by two needle bearings.
5. soft precious alloy foil strip active loading mechanism as claimed in claim 1 is characterized in that: be provided with the support set adjusting lever that is used to adjust its external diameter in the described material loading support set structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100398780A CN101618805B (en) | 2008-06-30 | 2008-06-30 | Soft precious alloy foil strip active loading mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100398780A CN101618805B (en) | 2008-06-30 | 2008-06-30 | Soft precious alloy foil strip active loading mechanism |
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| Publication Number | Publication Date |
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| CN101618805A CN101618805A (en) | 2010-01-06 |
| CN101618805B true CN101618805B (en) | 2011-05-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2008100398780A Active CN101618805B (en) | 2008-06-30 | 2008-06-30 | Soft precious alloy foil strip active loading mechanism |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102744329A (en) * | 2011-04-19 | 2012-10-24 | 江苏富陶车辆部件有限公司 | Preform feeding device for roll squeezer |
| CN113334472B (en) * | 2021-06-11 | 2022-06-10 | 湖北中烟工业有限责任公司 | Method and device for synchronizing silicone tube feeding mechanism and cutting device |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2375429Y (en) * | 1999-07-08 | 2000-04-26 | 西安秦邦电信材料厂 | Cutting machine |
| CN2444916Y (en) * | 2000-11-01 | 2001-08-29 | 曹立宏 | Unwinding device for film cutting machine |
| CN2542627Y (en) * | 2002-02-06 | 2003-04-02 | 浙江精工科技股份有限公司 | Rocker-bar automatic feeding equipment |
| JP2004091111A (en) * | 2002-08-30 | 2004-03-25 | Mitsubishi Cable Ind Ltd | Remotely operated vehicle |
| CN201254404Y (en) * | 2008-06-30 | 2009-06-10 | 上海胜佰太阳能科技有限公司 | Soft state precious alloy-foil belt-material active feeding mechanism |
-
2008
- 2008-06-30 CN CN2008100398780A patent/CN101618805B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2375429Y (en) * | 1999-07-08 | 2000-04-26 | 西安秦邦电信材料厂 | Cutting machine |
| CN2444916Y (en) * | 2000-11-01 | 2001-08-29 | 曹立宏 | Unwinding device for film cutting machine |
| CN2542627Y (en) * | 2002-02-06 | 2003-04-02 | 浙江精工科技股份有限公司 | Rocker-bar automatic feeding equipment |
| JP2004091111A (en) * | 2002-08-30 | 2004-03-25 | Mitsubishi Cable Ind Ltd | Remotely operated vehicle |
| CN201254404Y (en) * | 2008-06-30 | 2009-06-10 | 上海胜佰太阳能科技有限公司 | Soft state precious alloy-foil belt-material active feeding mechanism |
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| CN101618805A (en) | 2010-01-06 |
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