CN101602920A - Improved composite electrical adhesive tape and working method thereof - Google Patents
Improved composite electrical adhesive tape and working method thereof Download PDFInfo
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- CN101602920A CN101602920A CNA2009100750100A CN200910075010A CN101602920A CN 101602920 A CN101602920 A CN 101602920A CN A2009100750100 A CNA2009100750100 A CN A2009100750100A CN 200910075010 A CN200910075010 A CN 200910075010A CN 101602920 A CN101602920 A CN 101602920A
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- pressure sensitive
- sensitive adhesive
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Abstract
The invention discloses a kind of improved composite electrical adhesive tape, comprise the base-material that rubber size rolls, crucial improvement is to have the pressure sensitive adhesive of diffusion fusion performance at surface-coated one deck of above-mentioned base-material.Its working method is direct blade coating coating or transfer coating.Adopt the present invention, its tack obviously improves, and water tolerance is significantly improved, and has solved the difficult problem that existing autohension insulated enclosure adhesive tape lost efficacy under the situation of humidity or water logging bubble easily, provides strong assurance to the insulated enclosure protection of high-tension bus-bar cable.
Description
Technical field
The present invention relates to a kind of adhesive tape and preparation method thereof, be applicable to be used in electrician's operation bare exposed conductor protective bag is tied up, particularly keep the occasion of long-time insulating property by autohension.
Background technology
In electric installation manufacturing, construction and use, the various terminals and the jointing of a large amount of electric wires, cable need insulate and encapsulation process to the position that may leak electricity with electrician's electric insulating sealant band.Commonly used at present mainly contains three types: first kind is the fabricbase insulation tape of black, is commonly called as electrician's splicing tape, is used to twine voltage and is no more than 380 volts wire joint; Second kind is the polyvinyl chloride insulation adhesive tape, and promptly PVC tape is commonly called as plastic adhesive tape, is mainly used in the wrapping of indoor and outdoor wire joint and automobile distribution and the insulation protection of electronic component, and voltage is no more than 600 volts; The third is an autohension rubber insulation sealant tape; also claim the high pressure self-adhesive tape; the annex that is used for electric wire joint and High-Voltage Insulation Protection Product generally is used for voltage between 1~10 kilovolt or the insulated enclosure below 30 kilovolts protection, its characteristic: high pressure resistant, sealing and insulative water-proof.
For autohension rubber insulation sealant tape, be that a class is based on polyisobutylene rubber and isoprene-isobutylene rubber or synthetic polyisoprene, the adhesive tape that autohension is good.At present, on the market such adhesive tape mainly contains two kinds: a kind of is no base material, with polyisobutene and isoprene-isobutylene rubber or synthetic polyisoprene is the autohension rubber of main body directly rolls into certain specification after mixing by the proportioning that designs gluing belt flake, compound and be rolled into discoid adhesive tape product with barrier film or interleaving paper again; Another kind has base material, and above-mentioned autohension rubber is rolled into the flexible well base material of the one deck of fitting again behind the gluing belt flake, and is such as ethylene-propylene rubber(EPR) sheet or flexible PVC film etc., compound and be rolled into discoid adhesive tape product with barrier film or interleaving paper again.
Because polyisobutene and isoprene-isobutylene rubber or good autohension and the sealing property of synthetic polyisoprene, the autohension rubber insulation sealant tape of above-mentioned no base material can be as sealant closely looping at the terminal and the jointing place of electric wire, sealing effectiveness is fine, but physical strength, wear-resisting general with withstand voltage properties, publication number is the patent of CN 1145937A, proposition no base material based on the autohension rubber compounding of polyisobutene and isoprene-isobutylene rubber or synthetic polyisoprene in introduce the bigger chloroprene rubber of polarity, again with fire retardant, tackifier, roll into self-adhesive rubber band after weighting agent etc. are mixing, improved the complete processing and the over-all propertieies such as flame retardant resistance and physical strength of no base material autohension rubber adhesive tape.The autohension rubber insulation sealant tape of base material is arranged, can strengthen its physical strength, wear-resisting and withstand voltage properties, but the stopping property aspect is not as the autohension rubber insulation sealant tape of corresponding no base material.
But prove in practice, above-mentioned which kind of autohension rubber insulation sealant tape all can not satisfy the insulated enclosure requirement under long-term water logging bubble or moist severe weather conditions well on the market, especially under the situation of the complex-shaped electric wire jointing of looping by hand.Analyze its reason, mainly be since present autohension rubber insulation sealing base-material no matter for the metal core of electric wire should for they the plastic peel base material bond properties inadequately, cause under long-term water logging or long-term moist severe weather conditions, destroy its sealing property and electrical insulation capability thereby water or aqueous vapor can penetrate into metallic conductor from adhesive interface gradually; And the imperfect reason of bond properties mainly is because the initial cohesiveness on present autohension rubber insulation seal gum adhesive tape base-material surface is relatively poor, makes its wetting capacity to metal core or plastic peel substrate surface also relatively poor.
Summary of the invention
The technical issues that need to address of the present invention are that existing autohension rubber insulation sealant tape is made improvements, a kind of improved composite electrical adhesive tape is provided, adopt the method for pressure-sensitive adhesive coating, tack by means of existing pressure sensitive adhesive is good, the good chemical property of infiltration diffustivity, realizes soaking in the water or still having the good insulation performance sealing property under the inclement weather conditions for a long time.
For addressing the above problem, comprise the base-material that rubber size rolls in the technical solution adopted in the present invention, crucial improvement is to have the pressure sensitive adhesive of diffusion fusion performance at surface-coated one deck of above-mentioned base-material.
Described pressure sensitive adhesive is wherein a kind of in solvent-type acrylic ester pressure-sensitive, solvent-borne type rubber pressure sensitive adhesive, hot-melting type acrylate pressure-sensitive adhesive or the hot-melting type thermoplastic elastic body rubber pressure sensitive adhesive.
Above-mentioned pressure sensitive adhesive must satisfy following performance: tack is minimum be 14,180 ° of stripping strengths must not be less than 6.0N/25mm, hold the minimum 8h of reaching of viscosity.
The step for preparing above-mentioned improved composite electrical adhesive tape comprises, 1. 2. the mixing of rubber sizing material rolls into base-material, and 3. base-material and barrier film or interleaving paper are compound, crucial improvement is to increase the following step in step front 3.: directly blade coating or spraying one deck pressure sensitive adhesive, the oven dry on the surface of base-material.
Above-mentioned pressure sensitive adhesive is meant the solvent-borne type pressure sensitive adhesive.
The another kind of technology for preparing improved composite electrical adhesive tape, 1. 2. the mixing of rubber sizing material rolls into base-material, 3. with the pressure sensitive adhesive blade coating on barrier film or interleaving paper, drying, 4. that barrier film or interleaving paper and base-material is compound, shift pressure sensitive adhesive to base-material.
Above-mentioned pressure sensitive adhesive is thermotropic pressure sensitive glue or solvent-borne type pressure sensitive adhesive.
At present, under long-term water logging or the moist severe weather conditions, the major cause that autohension rubber insulation sealant tape lost efficacy be not owing to its poor insulativity, but initial cohesiveness is relatively poor, makes its wetting capacity to metal core or plastic peel surface relatively poor.Improved composite electrical adhesive tape provided by the invention, not simply at surface-coated one deck pressure sensitive adhesive of base-material, but diffusion has taken place between base-material and the pressure sensitive adhesive, and having formed a diffusion layer on the microcosmic, i.e. the present invention is made of binder layer, diffusion layer and pressure-sensitive adhesive layer.In the structure of this product innovation, binder layer has been brought into play good insulation and self-adhesion, the good tack of pressure-sensitive adhesive layer improves its wetting capacity to metal core or plastic peel surface greatly, diffusion layer makes binder layer and pressure-sensitive adhesive layer combine together again, therefore improved composite electrical adhesive tape is when having the superior isolation performance, sealing property obviously improves, and has eliminated its hidden danger that lost efficacy easily at wet environment.
Prove the beneficial effect of technique scheme below with the result of simultaneous test.
Simultaneous test one
Employing is based on the autohension rubber size of polyisobutene and isoprene-isobutylene rubber or synthetic polyisoprene, through no base material autohension rubber insulation sealant tape mixing and that calendering is made, model RM-413; Get above-mentioned part autohension rubber insulation sealant tape, coating one deck solvent-borne type rubber pressure sensitive adhesive HX-902, oven dry is made improved composite electrical adhesive tape, pressure sensitive adhesive bed thickness 15 μ m.
Autohension rubber insulation sealant tape and the improved composite electrical adhesive tape that scribbles solvent-borne type rubber pressure sensitive adhesive HX-902 are carried out the test of tack and water-fast sealing property respectively.
The test of initial cohesiveness: the method by CNS GB 4852-1984 regulation is carried out.
The testing method of water-fast sealing property: according to the looping method of electric wire terminal, with about 2/3 of copper rod I and copper rod II length, respectively with autohension rubber insulation sealant tape and the sealing of improved composite electrical adhesive tape looping, then it is immersed in 20~25 ℃, vitriolated pH value and is in 3~4 the water, take out after 7 days, with the clean back of flushing with clean water airing, throw off autohension insulated enclosure sealing tape and improved composite electrical adhesive tape respectively, observe the variation on copper rod I and copper rod II surface.The result shows: copper rod I, and autohension rubber insulation sealant tape can be thrown off neatly, and the copper rod surface lost original light, and part surface is grizzle; Copper rod II, the no considerable change in surface, some insulated enclosure base-material and copper rod are surperficial bonding must be very firm, be difficult to from the copper rod surface clean throw off.
Simultaneous test two
Employing is made the no base material autohension rubber insulation seal gum adhesive tape that model is RM-413 based on the autohension rubber size of polyisobutene and isoprene-isobutylene rubber or synthetic polyisoprene through mixing and calendering; Get above-mentioned part autohension rubber insulation sealant tape, coating one deck solvent-type acrylic ester pressure-sensitive HX-942, oven dry is made improved composite electrical adhesive tape, pressure sensitive adhesive bed thickness 12 μ m.As simultaneous test one, above-mentioned two kinds of adhesive tapes are carried out tack and water-fast performing leak test respectively, test result sees Table 1.
Simultaneous test three
The employing ethylene-propylene rubber(EPR) plate substrate of having fitted, with polyisobutene and isoprene-isobutylene rubber or synthetic polyisoprene be the main body model be RM-200 base material autohension rubber insulation seal gum adhesive tape arranged; Get above-mentioned part autohension rubber insulation sealant tape, coating solvent type acrylate pressure-sensitive adhesive HX-942, make the improved composite electrical adhesive tape of base material, pressure sensitive adhesive bed thickness 12 μ m, as simultaneous test one, above-mentioned two kinds of two kinds of adhesive tapes are carried out tack and water-fast performing leak test respectively, and test result sees Table 1.
Two kinds of belt performance test results of table 1
Above-mentioned test-results can obviously be found out: the improved composite electrical adhesive tape of the present invention's preparation; its tack obviously improves; water tolerance is significantly improved; solved the difficult problem that existing autohension insulated enclosure adhesive tape lost efficacy easily under the situation of humidity or water logging bubble, provide strong assurance the insulated enclosure protection of high-tension bus-bar cable.
Embodiment
Be elaborated below in conjunction with embodiment.
Embodiment one
A kind of complete processing of improved composite electrical adhesive tape:
1. will be that the rubber size of major ingredient carries out mixing with polyisobutene and isoprene-isobutylene rubber or synthetic polyisoprene;
2. the no base material base-material of 51mm * 1.0mm * 3m, base-material bed thickness 1.0mm are made in calendering;
3. at direct blade coating of above-mentioned base-material or spraying solvent-borne type rubber pressure sensitive adhesive HX-902, the tack of the solvent-borne type rubber pressure sensitive adhesive HX-902 that records is that 15,180 ° of stripping strengths are 6.8N/25mm, hold viscosity and be about 9.5h, the about 15 μ m of dry back pressure sensitive adhesive bed thickness;
4. the above-mentioned base-material that scribbles pressure sensitive adhesive and barrier film or interleaving paper is compound and be rolled into discoid product.
The improved composite electrical adhesive tape for preparing is carried out tack and water-fast performing leak test, the results are shown in Table the result of 1 simultaneous test one.
Embodiment two
Present embodiment prepares a kind of improved composite electrical adhesive tape, and the preparation method is with embodiment one.
Different is on base-material surface that the rubber size that with polyisobutene and isoprene-isobutylene rubber or synthetic polyisoprene is major ingredient rolls, apply one deck solvent-type acrylic ester pressure-sensitive, the solvent-type acrylic ester pressure-sensitive performance that records is: 16,180 ° of stripping strengths of tack are 7.0N/25mm, hold viscosity is about 9.5h, the about 3 μ m of dry back pressure sensitive adhesive bed thickness.
The improved composite electrical adhesive tape for preparing is carried out tack and water-fast performing leak test, and the result is as follows:
1) tack is 11;
2) water-fast sealing result: the rubber base-material is easier to throw off, and protected copper rod surface partly loses original light.
The above results shows: when the coating thickness of pressure sensitive adhesive is too thin, and its improved DeGrain.Be because be subjected to the restriction of coating process, when thinner thickness,, then be not easy to obtain uniform coating, when especially adopting the method for direct blade coating or spraying coating, even the place that big area is not coated pressure sensitive adhesive can occur such as 3 μ m or when thinner.
Embodiment three
Present embodiment is introduced the another kind of complete processing of improved composite electrical adhesive tape.
1. will be that the rubber size of major ingredient carries out mixing with polyisobutene and isoprene-isobutylene rubber or synthetic polyisoprene;
2. above-mentioned mixing sizing material is rolled into the base-material of 51mm * 1.0mm * 3m, base-material bed thickness 1.0mm.
3. with the glue blade coating of hot-melting type acrylate pressure sensitive adhesive on barrier film or interleaving paper, the tack of the hot-melting type acrylate pressure sensitive adhesive that records is that 16,180 ° of stripping strengths are 7.1N/25mm, holds viscosity and is about 9.0h, dry back pressure sensitive adhesive bed thickness is about 5 μ m;
4. with barrier film or interleaving paper and to scribble the base-material of pressure sensitive adhesive compound, and the pressure sensitive adhesive on barrier film or the interleaving paper is transferred on the base-material.
The improved composite electrical adhesive tape for preparing is carried out tack and water-fast performing leak test, and the result is: tack is 15; The no considerable change in surface of protected copper rod, SI semi-insulation sealing base-material with copper rod is surperficial bonding must be very firm, be difficult to from the copper rod surface clean throw off.
Embodiment four
Present embodiment prepares a kind of improved composite electrical adhesive tape, and the preparation method is with embodiment three.
Different is that dry back pressure-sensitive adhesive layer thickness is 20 μ m.
The improved composite electrical adhesive tape for preparing is carried out tack and water-fast performing leak test, and the result is as follows:
1) tack is 16;
2) water-fast sealing result: the rubber base-material is easier to throw off, and protected copper rod surface partly loses original light.
The above results shows: when the thickness of pressure-sensitive adhesive coating is 20 μ m, the tack better performances that records, but water-fast stopping property has descended, mainly be because when the thickness of pressure sensitive adhesive is thicker, the self-adhesion degradation of rubber glue-line itself, make that stopping property descended to some extent when improved composite electrical adhesive tape twined, finally influence the insulated enclosure performance of electric wire terminal and jointing after the looping.
Above-mentioned complete processing also is applicable to solvent-type acrylic ester pressure-sensitive or solvent-borne type rubber pressure sensitive adhesive.
To sum up, improved composite electrical adhesive tape of the present invention is the pressure sensitive adhesive that excellent property is merged in the diffusion of coating skim on the base-material that rubber size rolls.The present invention studies the performance of pressure sensitive adhesive and the requirements such as thickness of coating; The result shows; be not less than 14,180 ° of stripping strengths and be not less than 6.0N/25mm and hold viscosity and reach 8h when pressure sensitive adhesive satisfies tack; thickness is when 3~20 μ m; its tack obviously improves; water tolerance is significantly improved; solved the difficult problem that existing autohension insulated enclosure adhesive tape lost efficacy easily under the situation of long-term humidity or water logging bubble, provide strong assurance the insulated enclosure protection of high-tension bus-bar cable.
Claims (9)
1, a kind of improved composite electrical adhesive tape comprises the base-material that rubber size rolls, and it is characterized in that, has the pressure sensitive adhesive of diffusion fusion performance at surface-coated one deck of above-mentioned base-material.
2, improved composite electrical adhesive tape according to claim 1 is characterized in that: described pressure sensitive adhesive is wherein a kind of in solvent-type acrylic ester pressure-sensitive, solvent-borne type rubber pressure sensitive adhesive, hot-melting type acrylate pressure-sensitive adhesive or the hot-melting type thermoplastic elastic body rubber pressure sensitive adhesive.
3, improved composite electrical adhesive tape according to claim 2 is characterized in that: described pressure sensitive adhesive tack is not less than 14,180 ° of stripping strengths must not and hold the minimum 8h of reaching of viscosity less than 6.0N/25mm.
4, improved composite electrical adhesive tape according to claim 1 is characterized in that: the thickness of described pressure sensitive adhesive is 3~20 μ m.
5, improved composite electrical adhesive tape according to claim 4 is characterized in that: the thickness of described pressure sensitive adhesive is 5~15 μ m.
6, a kind of method of processing the described improved composite electrical adhesive tape of claim 1, its step comprises, 1. mixing of rubber sizing material, 2. roll into base-material, 3. base-material and barrier film or interleaving paper are compound, crucial improvement is to increase the following step in step front 3.: directly blade coating or spraying one deck pressure sensitive adhesive, the oven dry on the surface of base-material.
7, the working method of improved composite electrical adhesive tape according to claim 6 is characterized in that: described pressure sensitive adhesive is the solvent-borne type pressure sensitive adhesive.
8, a kind of method of processing the described improved composite electrical adhesive tape of claim 1, it is characterized in that, may further comprise the steps: 1. mixing of rubber sizing material, 2. roll into base-material, 3. with the pressure sensitive adhesive blade coating on barrier film or interleaving paper, drying, 4. barrier film or interleaving paper and base-material is compound, shift pressure sensitive adhesive to base-material.
9, the working method of improved composite electrical adhesive tape according to claim 8 is characterized in that: described pressure sensitive adhesive is thermotropic pressure sensitive glue or solvent-borne type pressure sensitive adhesive.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101813278A (en) * | 2010-04-17 | 2010-08-25 | 朱小龙 | Ceiling lamp sealed with pasters |
CN105985741A (en) * | 2015-02-05 | 2016-10-05 | 上海科建化工有限公司 | PVC electrical adhesive tape |
CN107400470A (en) * | 2017-08-02 | 2017-11-28 | 合肥尚涵装饰工程有限公司 | A kind of strong insulating electrical adhesive tape of weatherability |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3684644A (en) * | 1971-02-22 | 1972-08-15 | Minnesota Mining & Mfg | Self-fusing tape having pressure-sensitive adhesive properties |
US3876454A (en) * | 1973-03-28 | 1975-04-08 | Minnesota Mining & Mfg | Linerless pressure-sensitive adhesive tape having elastomeric backing |
CN1145937A (en) * | 1995-09-21 | 1997-03-26 | 石家庄市第六橡胶厂 | Fireproof self-sticking insulating rubber tape |
CN101434817A (en) * | 2008-12-05 | 2009-05-20 | 常熟市长江胶带有限公司 | Composite type high temperature resistant adhesive tape and method for producing the same |
-
2009
- 2009-07-29 CN CN 200910075010 patent/CN101602920B/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101813278A (en) * | 2010-04-17 | 2010-08-25 | 朱小龙 | Ceiling lamp sealed with pasters |
CN105985741A (en) * | 2015-02-05 | 2016-10-05 | 上海科建化工有限公司 | PVC electrical adhesive tape |
CN107400470A (en) * | 2017-08-02 | 2017-11-28 | 合肥尚涵装饰工程有限公司 | A kind of strong insulating electrical adhesive tape of weatherability |
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Effective date of registration: 20170321 Address after: 072750 Baoding City, Zhuozhou Province Development Zone Industrial Park, Yan Yi Road, No. 9, No. Patentee after: Hebei Yongle adhesive tape Co., Ltd. Address before: 072750 Zhuozhou Yongle Road, Hebei, No. 88 Patentee before: Hebei Huaxia Enterprise Co., Ltd. |
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