CN101596742A - Smoke-air duct shocking casting machine - Google Patents
Smoke-air duct shocking casting machine Download PDFInfo
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- CN101596742A CN101596742A CNA2009101441123A CN200910144112A CN101596742A CN 101596742 A CN101596742 A CN 101596742A CN A2009101441123 A CNA2009101441123 A CN A2009101441123A CN 200910144112 A CN200910144112 A CN 200910144112A CN 101596742 A CN101596742 A CN 101596742A
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- upper spider
- mold
- sides
- support
- template
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- 238000005266 casting Methods 0.000 title claims abstract description 14
- 241000239290 Araneae Species 0.000 claims abstract description 65
- 230000005540 biological transmission Effects 0.000 claims description 10
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 239000000741 silica gel Substances 0.000 claims description 5
- 229910002027 silica gel Inorganic materials 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 206010022000 influenza Diseases 0.000 abstract description 2
- 238000009966 trimming Methods 0.000 abstract description 2
- 239000011083 cement mortar Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 3
- 230000008602 contraction Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
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Abstract
The present invention relates to be used for the smoke-air duct shocking casting machine of building.This machine comprises support, upper spider, outer mold mechanism, interior mold mechanism peace plate vibration pump; Upper spider is positioned at the support end face, and vibration pump is installed in the upper spider bottom; Outer mold mechanism comprises two blocks of external mold side plates and mold bottom plate, forms the gas flue outer wall mold; Interior mold mechanism comprises top template, end template, two last side templates and two following side templates, forms gas flue inwall mould; Realize that by threaded function internal mold shrinks.Gas flue shake casting machine of the present invention can be produced 20 joint gas flues in a working day, and efficient is higher; The smoke-air duct product precision of being produced is higher, meets national standard.Finished product is inside and outside smooth, non-trimming; Solved the problem that present gas flue production efficiency is low and can't ensure the quality of products.The present invention is suitable for producing the gas flue of various different lengths and thickness.
Description
Technical field
The present invention relates to the process units of building with gas flue.
Background technology
At present, the production of the gas flue pure manual operations that mainly uses a model is that four panel piecemeals forming gas flue are made as the Chinese patent 01140598 described gas flue mode of production, and then the fixing demoulding after maintenance.This method production cycle is long, inefficiency.And for example the Chinese patent CN02264227.7 of semi-hand operation is disclosed is a kind of gas flue mould, comprise base plate, side plate and seal up a door etc., has practicality, remain manual operations when producing gas flue with this mould, and this is a mould, can't realize producing efficiently, Mold Making cost height, production efficiency is low.
Summary of the invention
In order to enhance productivity, to reduce production costs, the invention provides a kind of smoke-air duct shocking casting machine.
Smoke-air duct shocking casting machine comprises support 37, upper spider 12, outer mold mechanism, interior mold mechanism peace plate vibration pump 10, and vibration pump 10 is installed in upper spider 12 bottoms;
Described support is long cube frame-like; Upper spider is the ladder shape framework corresponding with the support end face, and is positioned at the support end face, is respectively equipped with support spring 16 between support corresponding with upper spider four jiaos and the both sides, middle part; The parallel carrying roller 11 that is laid with on the width of upper spider; Upper spider length direction one end is a head, and the other end is an afterbody; Described upper spider head comprises the both sides vertical rod that is connecting upper spider length direction one end, and the both sides vertical rod medial surface top corresponding with tail end is provided with cross tube 30, and vertical rod lateral surface bottom, both sides is provided with sheer pole 29, is provided with central sill 31 between the middle part; The described upper spider afterbody baffle plate 15 that is being connected through the hinge;
Described outer mold mechanism comprises two blocks of external mold side plates 7 and mold bottom plate 8, forms the gas flue outer wall mold; The lower side of two blocks of external mold side plates 7 is connecting the both sides of upper spider respectively by external mold hinge 9, mold bottom plate 8 is positioned on the carrying roller 11 of upper spider; The outer upper of one side external mold side plate 7 is laid with the buckle bar, and the outer upper of opposite side external mold side plate 7 is laid with attacker 25, and described buckle bar and attacker's 25 corresponding matching;
In described mold mechanism comprise top template 6, end template 34, two go up side template 32 and two following side templates 33, form gas flue inwall mould; The upper side edge of two last side templates 32 is connecting the dual-side of top template 6 respectively by plural hinge 18, the lower side of two following side templates 33 is connecting the dual-side of end template 34 respectively by plural hinge 18, be connected by middle hinge respectively between the adjacent last side template 32 in both sides and the following side template 33; The top template that is positioned at the mold mechanism of upper spider afterbody is being connected respectively with corresponding of end template goes up locating shaft 14 and following locating shaft 35, the other end of last locating shaft 14 and following locating shaft 35 is inserted in respectively in the axle sleeve 19 of location, the outer middle side part of location axle sleeve 19 is radially connecting central axle sleeve 13, one end of central shaft 21 is positioned at central axle sleeve 13, the other end of central shaft 21 is connecting handle 1, the other end of handle 1 is located on the central sill 31 of upper spider head by bearing 26, be respectively equipped with three groups of pairs that are threaded on the central shaft 21, every group of screw thread transmission comprises left-handed screw, left-handed nut 23 and right handed screw, the right-handed nut 22; Two above middle hinge of described both sides are fixed at the lateral surface of both sides internal mold gripper shoe 24 respectively; Described internal mold gripper shoe 24 is the channel-section steel shape, internal mold gripper shoe 24 indent sides are corresponding with three groups of screw thread transmissions on the central shaft 21, internal mold gripper shoe 24 indent sides are fixed with three connecting rod links respectively, each connecting rod link is connecting left connecting rod and right connecting rod respectively, left connecting rod corresponding on the both sides internal mold gripper shoe 24 is connecting described left-handed nut 23 respectively, and the right connecting rod of both sides correspondence is connecting described right-handed nut 22 respectively;
Both sides internal mold gripper shoe 24 ends corresponding with the upper spider head are connecting support bar 2 respectively, the upper and lower of supported on both sides bar 2 is respectively equipped with spring bearing 3, the lower end of supported on both sides bar 2 is respectively equipped with ball 27, and the ball 27 of support bar 2 is positioned on the crossbeam of upper spider head; The spring bearing 3 on support bar 2 tops contacts with cross tube 30 middle parts, and the spring bearing 3 of support bar 2 bottoms contacts with sheer pole 29.
Left-handed screw and left-handed nut 23 correspondences in three groups of screw thread transmissions on the described central shaft 21 are positioned at upper spider head one side, and right handed screw and right-handed nut's 22 correspondences are positioned at upper spider afterbody one side; Or left-handed screw and left-handed nut 23 correspondences are positioned at upper spider afterbody one side, and right handed screw and right-handed nut's 22 correspondences are positioned at upper spider head one side.
The interior mold mechanism of described upper spider head one side is arranged with silica gel sheath 5 on radially.
Described each support spring 16 middle part are provided with the central shaft that is connecting upper spider and support.
Useful technique effect of the present invention embodies in the following areas:
1, reasonable in design of the present invention, adopt dull and stereotyped vibration pump make cement mortar internal mold and outside intermode be evenly distributed, make the wall thickness deflection of gas flue finished product less; Internal mold by upper and lower each 1 panel and left and right each 2 panel totally 6 form, by threaded function, rotatablely moving of central shaft is converted into the rectilinear motion of connecting rod, the contraction of mold mechanism makes things convenient for fast demoulding in realizing; Have groove in the middle of the top template of interior mold mechanism and the outer surface of end template, be convenient to the gas flue of production different model; When the internal mold right-hand member uses locating shaft and location axle sleeve to guarantee that it shrinks not about skew, use bearing to reduce and drive the internal mold gripper shoe moving resistance that internal mold shrinks; External mold uses hinge to connect, convenient mould and the matched moulds of dividing; Adopt silica gel sealing to prevent that the junction from advancing slurry and spillage; External mold and fuselage are connected as a single entity, and simplify the operation.
2, this gas flue shake casting machine can be produced 20 joint gas flues in a working day, and efficient is higher.
The product precision of 3, being produced is higher, meets national standard.Finished product is inside and outside smooth, non-trimming; Solved the problem that present gas flue production efficiency is low and can't ensure the quality of products.
4, the present invention is suitable for producing the gas flue of various different lengths and thickness.
Description of drawings
Fig. 1 is a structural front view of the present invention,
Fig. 2 is a structure vertical view of the present invention,
Fig. 3 is a structure left view of the present invention,
Fig. 4 be the A of Fig. 1 to view,
Fig. 5 is Fig. 1 central shaft and handle junction enlarged drawing.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is done to describe further by embodiment.
Embodiment:
Referring to Fig. 1 and Fig. 2, smoke-air duct shocking casting machine comprises support 37, upper spider 12, outer mold mechanism, interior mold mechanism peace plate vibration pump 10; Vibration pump 10 is installed in upper spider 12 bottoms, and cement mortar is evenly distributed, and guarantees that the gas flue wall thickness of producing is even.
Outer mold mechanism comprises two blocks of external mold side plates 7 and mold bottom plate 8, forms the gas flue outer wall mold; The lower side of two blocks of external mold side plates 7 is connecting the both sides of upper spider respectively by external mold hinge 9, mold bottom plate 8 is positioned on the carrying roller 11 of upper spider; The uniform buckle bar that is equipped with of the outer upper of one side external mold side plate 7, the outer upper of opposite side external mold side plate 7 is laid with attacker 25, and buckle bar and attacker's 25 corresponding matching;
Interior mold mechanism comprise top template 6, end template 34, two go up side template 32 and two following side templates 33, form gas flue inwall mould; The upper side edge of two last side templates 32 is connecting the dual-side of top template 6 respectively by plural hinge 18, the lower side of two following side templates 33 is connecting the dual-side of end template respectively by plural hinge 18; Be connected by middle hinge respectively between the adjacent last side template 32 in both sides and the following side template 33; Be connected respectively on 34 corresponding of the top template 6 of the interior mold mechanism of upper spider afterbody and the end templates and going up locating shaft 14 and following locating shaft 35, the other end of last locating shaft 14 and following locating shaft 35 is inserted in respectively in the axle sleeve 19 of location, see Fig. 4, position, the left and right sides non-migration of upper and lower panel when last locating shaft 14, following locating shaft 35 and location axle sleeve 19 guarantee the internal molds contraction; The outer middle side part of location axle sleeve 19 is radially connecting central axle sleeve 13, and an end of central shaft 21 is positioned at central axle sleeve 13, and the other end of central shaft 21 is connecting handle 1, and the other end of handle 1 is installed on the central sill 31 of upper spider head by bearing 26, sees Fig. 2; Be respectively equipped with three groups of screw thread transmissions on the central shaft 21, every group of screw thread transmission comprises left-handed screw, left-handed nut 23 and right handed screw, right-handed nut 22, left-handed screw and left-handed nut 23 correspondences in three groups of screw thread transmissions on the central shaft 21 are positioned at upper spider head one side, and right handed screw and right-handed nut's 22 correspondences are positioned at upper spider afterbody one side; Two above middle hinge of both sides are fixedly installed in the lateral surface of both sides internal mold gripper shoe 24 respectively; Internal mold gripper shoe 24 is the channel-section steel shape, its indent side is corresponding with three groups of screw thread transmissions on the central shaft 21, internal mold gripper shoe 24 indent sides are installed with three connecting rod links respectively, each connecting rod link is connecting left connecting rod 20 and right connecting rod 38 respectively, left connecting rod 20 corresponding on the both sides internal mold gripper shoe 24 is connecting left-handed nut 23 respectively, the right connecting rod 38 of both sides correspondence is connecting described right-handed nut 22 respectively, sees Fig. 2;
Both sides internal mold gripper shoe 24 ends corresponding with the upper spider head are connecting support bar 2 respectively, see Fig. 3 and Fig. 5, the upper and lower of supported on both sides bar 2 is respectively equipped with spring bearing 3, the lower end of supported on both sides bar 2 is respectively equipped with ball 27, and the ball 27 of support bar 2 is positioned on the crossbeam of upper spider head; The spring bearing 3 on support bar 2 tops contacts with cross tube 30, and the spring bearing 3 of support bar 2 bottoms contacts with sheer pole 29.Cross tube 30 both sides corresponding with the upper support bearing 3 of support bar 2 are respectively equipped with limited block 36.
The interior mold mechanism of upper spider head one side is arranged with silica gel sheath 5 on radially, regulates the position of silica gel sheath 5, the smoke-air duct product that can produce different length.
During the operation of this device; earlier with the top template 6 of interior mold mechanism, end template 34, two go up side template 32 and two following side templates 33 are reset to limited block 36 places; be inserted in steel wire or strengthen grid cloth; mold bottom plate 8 is pushed on the carrying roller 11 of upper spider 12; two blocks of external mold side plates 7 of the outer mold mechanism of closing; the two blocks of external mold side plates 7 that are used by buckle bar and attacker 25 clamp with baffle plate 15, open dull and stereotyped vibration pump 10.
Pour cement mortar into from the inboard of two blocks of external mold side plates 7 and the top of internal mold; the vibration of dull and stereotyped vibration pump 10 evenly distributes cement mortar; make cement mortar wrap steel wire or enhancing grid cloth, and cement mortar can be evenly distributed in the middle of interior mold mechanism and the outer mold mechanism.After closing vibration pump 10, the cement mortar of top template 6 end faces of manual floating interior mold mechanism.
Between outer mold mechanism and interior mold mechanism, feed steam; after treating that cement mortar solidifies; open external mold attacker 25; put down the baffle plate 15 in the place ahead and two blocks of external mold side plates 7 of outer mold mechanism; turning handle 1 rotates central shaft 21; screw right handed screw and left-handed screw right-handed nut 22 and left-handed nut 23 partly on central shaft 21; on a left side; dextrorotation to threaded function under; rotatablely moving of central shaft 21 is converted into right-handed nut 22 and left-handed nut 23 rectilinear motion in opposite direction; drive internal mold hinge 18 and internal mold gripper shoe 24 by left connecting rod 20 and right connecting rod 38; two of mold mechanism last side templates 32 and two following side templates 33 shrink inwards along middle junction or outwards stretch in driving at last; simultaneously drive in the top template 6 of mold mechanism and end template 34 shrink or reset to the centre, realized the fast demoulding of gas flue finished product.
Mold bottom plate 8 is drawn in the support on next door convenient driving lifting by idler pulley 11 from the shake casting machine together with the gas flue finished product.
When interior mold mechanism shrank, the spring bearing 3 of the upper and lower of support bar 2 can reduce running resistance, and the bearing 26 that central shaft 21 connects handle 1 place can reduce rotary resistance.
Claims (5)
1, smoke-air duct shocking casting machine is characterized in that: comprise support (37), upper spider (12), outer mold mechanism, interior mold mechanism peace plate vibration pump (10), vibration pump (10) is installed in upper spider (12) bottom;
Described support is long cube frame-like; Upper spider is the ladder shape framework corresponding with the support end face, and is positioned at the support end face, is respectively equipped with support spring (16) between support corresponding with upper spider four jiaos and the both sides, middle part; The parallel carrying roller (11) that is laid with on the width of upper spider; Upper spider length direction one end is a head, and the other end is an afterbody; Described upper spider head comprises the both sides vertical rod that is connecting upper spider length direction one end, and the both sides vertical rod medial surface top corresponding with tail end is provided with cross tube (30), and vertical rod lateral surface bottom, both sides is provided with sheer pole (29), is provided with central sill (31) between the middle part; The described upper spider afterbody baffle plate (15) that is being connected through the hinge;
Described outer mold mechanism comprises two blocks of external mold side plates (7) and mold bottom plate (8), forms the gas flue outer wall mold; The lower side of two blocks of external mold side plates (7) is connecting the both sides of upper spider respectively by external mold hinge (9), mold bottom plate (8) is positioned on the carrying roller (11) of upper spider; The outer upper of one side external mold side plate (7) is laid with the buckle bar, and the outer upper of opposite side external mold side plate (7) is laid with attacker (25), and described buckle bar and attacker (25) corresponding matching;
Mold mechanism comprises that top template (6), end template (34), two go up side template (32) and two following side templates (33), composition gas flue inwall mould in described; The upper side edge of two last side templates (32) is connecting the dual-side of top template (6) respectively by plural hinge (18), the lower side of two following side templates (33) is connecting the dual-side of end template (34) respectively by plural hinge (18), be connected by middle hinge respectively between the adjacent last side template (32) in both sides and the following side template (33); The top template that is positioned at the mold mechanism of upper spider afterbody is being connected respectively with corresponding of end template goes up locating shaft (14) and following locating shaft (35), the other end of last locating shaft (14) and following locating shaft (35) is inserted in respectively in the location axle sleeve (19), the outer middle side part of location axle sleeve (19) is radially connecting central axle sleeve (13), one end of central shaft (21) is positioned at central axle sleeve (13), the other end of central shaft (21) is connecting handle (1), the other end of handle (1) is located on the central sill (31) of upper spider head by bearing (26), be respectively equipped with three groups of pairs that are threaded on the central shaft (21), every group of screw thread transmission comprises left-handed screw, left-handed nut (23) and right handed screw, right-handed nut (22); Two above middle hinge of described both sides are fixed at the lateral surface of both sides internal mold gripper shoes (24) respectively; Described internal mold gripper shoe (24) is the channel-section steel shape, internal mold gripper shoe (24) indent side is corresponding with the last three groups of screw thread transmissions of central shaft (21), internal mold gripper shoe (24) indent side is fixed with three connecting rod links respectively, each connecting rod link is connecting left connecting rod and right connecting rod respectively, both sides internal mold gripper shoes (24) go up corresponding left connecting rod and are connecting described left-handed nut (23) respectively, and the right connecting rod of both sides correspondence is connecting described right-handed nut (22) respectively;
Both sides internal mold gripper shoes (24) end corresponding with the upper spider head connecting support bar (2) respectively, the upper and lower of supported on both sides bar (2) is respectively equipped with spring bearing (3), the lower end of supported on both sides bar (2) is respectively equipped with ball (27), and the ball (27) of support bar (2) is positioned on the crossbeam of upper spider head; The spring bearing (3) on support bar (2) top contacts with cross tube (30) middle part, and the spring bearing (3) of support bar (2) bottom contacts with sheer pole (29).
2, smoke-air duct shocking casting machine according to claim 1 is characterized in that: cross tube (30) both sides corresponding with the upper support bearing (3) of support bar (2) are respectively equipped with limited block (36).
3, smoke-air duct shocking casting machine according to claim 1, it is characterized in that: left-handed screw in three groups of screw thread transmissions on the described central shaft (21) and left-handed nut (23) correspondence are positioned at upper spider head one side, and right handed screw and right-handed nut (22) correspondence is positioned at upper spider afterbody one side; Or left-handed screw and left-handed nut (23) correspondence be positioned at upper spider afterbody one side, and right handed screw and right-handed nut (22) correspondence is positioned at upper spider head one side.
4, smoke-air duct shocking casting machine according to claim 1 is characterized in that: the interior mold mechanism of described upper spider head one side is arranged with silica gel sheath (5) on radially.
5, smoke-air duct shocking casting machine according to claim 1 is characterized in that: described each support spring (16) middle part is provided with the central shaft that is connecting upper spider and support.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101441123A CN101596742B (en) | 2009-07-14 | 2009-07-14 | Smoke-air duct shocking casting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101441123A CN101596742B (en) | 2009-07-14 | 2009-07-14 | Smoke-air duct shocking casting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101596742A true CN101596742A (en) | 2009-12-09 |
| CN101596742B CN101596742B (en) | 2011-01-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009101441123A Active CN101596742B (en) | 2009-07-14 | 2009-07-14 | Smoke-air duct shocking casting machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102658588A (en) * | 2012-05-09 | 2012-09-12 | 丁爱民 | Vertical grouting flue manufacturing equipment |
| CN103252831A (en) * | 2013-03-26 | 2013-08-21 | 临颍县东方建筑机械厂 | Molding equipment capable of manufacturing cement flues with various sizes |
| CN105058573A (en) * | 2015-07-27 | 2015-11-18 | 苏州固特斯电子科技有限公司 | Flue shaking casting machine |
| CN106182336A (en) * | 2014-01-02 | 2016-12-07 | 孔德玲 | A kind of smoke flue machine |
-
2009
- 2009-07-14 CN CN2009101441123A patent/CN101596742B/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102658588A (en) * | 2012-05-09 | 2012-09-12 | 丁爱民 | Vertical grouting flue manufacturing equipment |
| CN103252831A (en) * | 2013-03-26 | 2013-08-21 | 临颍县东方建筑机械厂 | Molding equipment capable of manufacturing cement flues with various sizes |
| CN106182336A (en) * | 2014-01-02 | 2016-12-07 | 孔德玲 | A kind of smoke flue machine |
| CN106182336B (en) * | 2014-01-02 | 2018-08-03 | 孔德玲 | A kind of smoke flue machine |
| CN105058573A (en) * | 2015-07-27 | 2015-11-18 | 苏州固特斯电子科技有限公司 | Flue shaking casting machine |
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| Publication number | Publication date |
|---|---|
| CN101596742B (en) | 2011-01-12 |
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Application publication date: 20091209 Assignee: Suzhou Aojie New Building Materials Co Ltd Assignor: Zhu Dehong Contract record no.: 2013320010078 Denomination of invention: Smoke-air duct shocking casting machine Granted publication date: 20110112 License type: Exclusive License Record date: 20130428 |
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Owner name: HUBEI JIUNENG HIGH-TECH TECHNOLOGY CO., LTD. Free format text: FORMER OWNER: ZHU DEHONG Effective date: 20140522 |
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Effective date of registration: 20140522 Address after: Hubei city of Wuhan Province River Road 430000 Wuchang District village K4 building room 3-6 Fuxing Fitch international Waterfront Patentee after: Hubei Jiuneng High-Tech Technology Co., Ltd. Address before: 237000 Anhui province Lu'an Gaocheng Road No. 96 Patentee before: Zhu Dehong |
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Effective date of registration: 20170511 Address after: 237000, Anhui County, Jinzhai province Meishan Town Shun Village Patentee after: Zhu Dehong Address before: Hubei city of Wuhan Province River Road 430000 Wuchang District village K4 building room 3-6 Fuxing Fitch international Waterfront Patentee before: Hubei Jiuneng High-Tech Technology Co., Ltd. |
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