CN101596567A - A kind of rolling and squeezing flaring machine for metal tube - Google Patents

A kind of rolling and squeezing flaring machine for metal tube Download PDF

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Publication number
CN101596567A
CN101596567A CNA2009100575332A CN200910057533A CN101596567A CN 101596567 A CN101596567 A CN 101596567A CN A2009100575332 A CNA2009100575332 A CN A2009100575332A CN 200910057533 A CN200910057533 A CN 200910057533A CN 101596567 A CN101596567 A CN 101596567A
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China
Prior art keywords
rolling
metal tube
hydraulic cylinder
addendum cone
extrusion head
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CNA2009100575332A
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Chinese (zh)
Inventor
黄作英
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Marinetec Development (Shanghai) Ltd
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Marinetec Development (Shanghai) Ltd
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Priority to CNA2009100575332A priority Critical patent/CN101596567A/en
Publication of CN101596567A publication Critical patent/CN101596567A/en
Pending legal-status Critical Current

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Abstract

The present invention relates to a kind of rolling and squeezing flaring machine for metal tube, it comprises hydraulic cylinder, manual pump, reducing motor, rolling extrusion head and clamp mechanism.Clamp mechanism, hydraulic cylinder and reducing motor are connected successively; The rolling extrusion head is positioned within the hydraulic cylinder, and its head end exposes to outside the hydraulic cylinder, and tail end is connected with reducing motor; Manual pump is connected with hydraulic cylinder by pipeline.The rolling extrusion head also comprises addendum cone.The shaft axis coplane of the shaft axis of addendum cone and rolling extrusion head but do not overlap; Roll along required enlarging inner wall of metal tube during addendum cone work, the two is contacted with addendum cone lateral surface and inner wall of metal tube contact wire; After addendum cone was installed, the shaft axis of addendum cone lateral surface and inner wall of metal tube contact wire and rolling extrusion head had an angle.The present invention has significantly improved the enlarging working (machining) efficiency, has improved the enlarging crudy, and is widely used in flaring processing of various metal pipes.

Description

A kind of rolling and squeezing flaring machine for metal tube
Technical field
The present invention relates to a kind of metal tube flaring machinery, be specifically related to a kind of rolling and squeezing flaring machine for metal tube.
Background technology
In hydraulic system, need to make up pipeline system and be used for the liquid transmission.Pipeline system is formed by connecting by the metal tube of different length, shape.Traditional pipeline connected mode is directly to be welded to connect with flange to be welded to connect.These two kinds of methods of attachment all need to carry out welding operation, and there are some shortcomings in the mode of welding: for example need the welder that is skilled in technique; Need radiographic inspection; There is certain welding residue etc. the pipeline system inside of finishing.
A kind of non-welded pipeline interconnection technique had appearred in recent years.This technology will couple together through the finished metal tube of enlarging by special flange and seal, need not to be welded to connect.Compare with original method of attachment, the non-technology of being welded to connect has following advantage: reduced the specification requirement to the workman; Be easier to installation, R and M; Unstressed and leak; There is not the welding joint; Need not radiographic inspection; Guarantee the pipeline cleaning inside.
Metal tube is carried out the critical process that enlarging is this non-welded pipe interconnection technique.At present, the processing method that metal tube is carried out enlarging has drawing and roller-compaction.The process equipment efficient of these two kinds of methods is lower, and the enlarging crudy is not high, and fineness is relatively poor, and adaptation pipeline model is limited or the like.
Summary of the invention
The rolling and squeezing flaring machine for metal tube that the purpose of this invention is to provide a kind of new structure can improve working (machining) efficiency, improves the enlarging crudy, and is widely used in flaring processing of various metal pipes.
Technical scheme of the present invention is:
A kind of rolling and squeezing flaring machine for metal tube is characterized in, comprises hydraulic cylinder, manual pump, reducing motor, rolling extrusion head and clamp mechanism; Wherein,
Described clamp mechanism, hydraulic cylinder and reducing motor are connected successively; The rolling extrusion head is positioned within the hydraulic cylinder, and its head end exposes to outside the hydraulic cylinder, and tail end is connected with reducing motor; Manual pump is connected with hydraulic cylinder by pipeline;
Described rolling extrusion head comprises addendum cone, rolls along required enlarging inner wall of metal tube during addendum cone work, and the two is contacted with addendum cone lateral surface and inner wall of metal tube contact wire;
The shaft axis coplane of the shaft axis of described addendum cone and rolling extrusion head but do not overlap;
The shaft axis of described addendum cone lateral surface and inner wall of metal tube contact wire and rolling extrusion head has an angle.
Above-mentioned a kind of rolling and squeezing flaring machine for metal tube, wherein, described addendum cone body is the frustum of a cone or cylinder or cone.
Above-mentioned a kind of rolling and squeezing flaring machine for metal tube, wherein,
Described rolling extrusion head also comprises addendum cone bearing and addendum cone seat; Wherein,
Described addendum cone is installed on the head end of addendum cone seat by the addendum cone bearing, and can rotate freely;
Described addendum cone bearing comprises a cylinder roller bearing and a taper roll bearing.
Above-mentioned a kind of rolling and squeezing flaring machine for metal tube, wherein, the head end of described addendum cone seat is inclined-plane or plane, i.e. this end face and rolling extrusion head rotating shaft out of plumb or vertical.
Above-mentioned a kind of rolling and squeezing flaring machine for metal tube is characterized in,
Described rolling extrusion head also comprises taper roll bearing; Wherein,
The outside in rolling extrusion head stage casing is placed and be fixed in to described a pair of taper roll bearing subtend, and the taper roll bearing outside joins with the hydraulic cylinder inwall and be fixing, and the inboard joins with the addendum cone seat outside and be fixing.
Above-mentioned a kind of rolling and squeezing flaring machine for metal tube is characterized in,
Described rolling extrusion head comprises that also motor connects splined shaft and spline housing; Wherein,
Described spline housing is fixed in the inner hole inwall of addendum cone seat tail end, motor is set in the spline housing connects splined shaft, and head end and spline housing that motor connects splined shaft are connected, and tail end extends to outside the addendum cone seat, and is connected with the machine shaft of reducing motor.
Above-mentioned a kind of rolling and squeezing flaring machine for metal tube is characterized in: described hydraulic cylinder comprises hydraulic cylinder, piston body, dividing plate and piston cap; Wherein,
Described piston body can move along the hydraulic cylinder inwall is two-way;
Described hydraulic cylinder, piston body and piston cap form an enclosed cavity jointly between hydraulic cylinder inwall and piston body outer wall;
Described dividing plate is fixed in the hydraulic cylinder inwall, and it is divided into two independent sectors with this enclosed cavity;
Have two through hole on the described hydraulic cylinder, it connects with two independent parts of enclosed cavity respectively; The front edge of hydraulic cylinder is connected with clamp mechanism;
Described piston cap central authorities have axis hole.
Above-mentioned a kind of rolling and squeezing flaring machine for metal tube, wherein, described hydraulic cylinder also comprises the motor adpting flange; Motor adpting flange central authorities have axis hole, and its two ends link to each other with reducing motor with hydraulic cylinder respectively.
Above-mentioned a kind of rolling and squeezing flaring machine for metal tube is characterized in that described clamp mechanism comprises base, mould, clamping plate and clamping lever;
Described base is the U type;
Described clamping plate is arranged at the base upper opening, and two ends and base are closely fixing;
The perforate that described clamping lever passes the clamping plate middle part is connected with it;
Described mould by base and clamping plate around, and the clamping lever lower end closely contacts and is fixed in the mould upper surface in the base U type opening.
Above-mentioned a kind of rolling and squeezing flaring machine for metal tube, wherein, the inclined-plane is consistent with addendum cone lateral surface and inner wall of metal tube contact wire inclination angle in the described mould, and with required enlarging metal tube type matching.
The present invention compared with prior art, its advantage is:
Owing to adopted cold rolling enlarging technology, omitted operations such as hot enlarging processing heating, convenient and swift; Owing to adopted roller compression flare technology, with respect to prior aries such as punching press roll, the enlarging machining accuracy is higher, and surface smoothness is also higher; Because addendum cone and mould can be selected and change according to the specification of the metal tube of required enlarging, have improved working (machining) efficiency greatly, and the metal tube flaring that is widely used in multiple different model is processed.
Description of drawings
Fig. 1 is the schematic appearance of a kind of rolling and squeezing flaring machine for metal tube of the present invention.
Fig. 2 is the cutaway view of a kind of rolling and squeezing flaring machine for metal tube of the present invention.
Fig. 3 is the hydraulic cylinder cutaway view of a kind of rolling and squeezing flaring machine for metal tube of the present invention.
Fig. 4 is the rolling extrusion head cutaway view of a kind of rolling and squeezing flaring machine for metal tube of the present invention.
Fig. 5 is the clamp mechanism structural representation of a kind of rolling and squeezing flaring machine for metal tube of the present invention.
The specific embodiment
Below in conjunction with Fig. 1~Fig. 5, describe embodiments of the invention in detail.
As depicted in figs. 1 and 2, the present invention is a kind of rolling and squeezing flaring machine for metal tube, and it comprises hydraulic cylinder 1, manual pump 2, reducing motor 3, rolling extrusion head 4 and clamp mechanism 5.Wherein, clamp mechanism 5, hydraulic cylinder 1 and reducing motor 3 are connected successively.Rolling extrusion head 4 is positioned within the hydraulic cylinder 1, and its head end exposes to outside the hydraulic cylinder 1, and tail end is connected with reducing motor 3.Manual pump 2 is connected with hydraulic cylinder 1 by pipeline.
As shown in Figure 3, above-mentioned hydraulic cylinder 1 comprises hydraulic cylinder 11, piston body 12, dividing plate 13, piston cap 14 and motor adpting flange 15.Wherein, the sealing of the stage casing of rolling extrusion head 4 is installed within the piston body 12, and piston body 12 can move forward and backward along hydraulic cylinder 11 inwalls.Hydraulic cylinder 11, piston body 12 and piston cap 14 form an enclosed cavity jointly between hydraulic cylinder 11 inwalls and piston body 12 outer walls.Dividing plate 13 is fixed in hydraulic cylinder 11 inwalls, and this enclosed cavity is divided into two independent sectors.Have two through hole on the hydraulic cylinder 11, connect with two independent parts of enclosed cavity respectively.Hydraulic cylinder 11 front end external diameters strengthen, inner hollow, and its edge is connected with clamp mechanism 5.Motor adpting flange 15 1 ends are connected in hydraulic cylinder 11 tail ends, and the other end is fixedlyed connected with reducing motor 3.Piston cap 14 and motor adpting flange 15 central authorities have axis hole.
As depicted in figs. 1 and 2, above-mentioned manual pump 2 contains two hydraulic fluid interfaces, and liquid flow direction is opposite in this two fluid interface.Manual pump 2 also comprises two hydraulic pressure connecting lines, and two hydraulic fluid interfaces of manual pump 2 are connected with two through holes on hydraulic cylinder 11 outer walls respectively.Manual pump 2 also is provided with changement, can change the fluid flow direction of two hydraulic fluid interfaces.
As depicted in figs. 1 and 2, above-mentioned reducing motor 3 is connected with the motor adpting flange 15 of hydraulic cylinder 1.The machine shaft of reducing motor 3 is connected with the tail end of rolling extrusion head 4.
As shown in Figure 4, above-mentioned rolling extrusion head 4 comprises that addendum cone 41, addendum cone bearing 42, addendum cone seat 43, taper roll bearing 44, motor connect splined shaft 45 and spline housing 46.Wherein, addendum cone 41 is installed on the head end of addendum cone seat 43 by addendum cone bearing 42, and can rotate freely.Addendum cone bearing 42 comprises a cylinder roller bearing and a taper roll bearing.The shaft axis coplane of the shaft axis of addendum cone 41 and rolling extrusion head 4 but do not overlap.Roll along required enlarging inner wall of metal tube during addendum cone work, the two is contacted with addendum cone lateral surface and inner wall of metal tube contact wire 411, and after addendum cone 41 installations, its addendum cone lateral surface and inner wall of metal tube contact wire 411 are acute angle with the shaft axis of rolling extrusion head 4.
Addendum cone seat 43 head end are the inclined-plane in the middle of present embodiment, i.e. this end face and rolling extrusion head 4 shaft axis out of plumb.In the middle of other embodiment of the present invention, this end face also can be vertical with rolling extrusion head 4 shaft axis.Addendum cone 41 is the frustum of a cone in the middle of present embodiment.In the middle of other embodiment of the present invention, addendum cone 41 also can be cylinder or cone.
In order to reach the technique effect of wanting required for the present invention, the key of above addendum cone seat 43 end faces and rolling extrusion head 4 shaft axis angles and addendum cone 41 type selecting is, must guarantee after addendum cone 41 is installed, its addendum cone lateral surface and inner wall of metal tube contact wire 411 have an angle with the shaft axis of rolling extrusion head (4), and addendum cone 41 axis do not overlap with the shaft axis of rolling extrusion head 4, guarantee that with this enlarging mode is the rolling compression flare.
As shown in Figure 4, the outside in rolling extrusion head 4 stage casings is placed and be fixed in to a pair of taper roll bearing 44 subtends, and piston body 12 inwalls of taper roll bearing 44 outsides and hydraulic cylinder 1 join and be fixing, and the inboard outside with addendum cone seat 43 joins and be fixing.Spline housing 46 is fixed in the inner hole inwall of addendum cone seat 43 tail ends.Motor is set in the spline housing 46 connects splined shaft 45.Head end and spline housing 46 that motor connects splined shaft 45 are connected, and tail end extends to outside the addendum cone seat 43, and passes the axis hole of piston body 12 and motor adpting flange 15 central authorities, and the machine shaft with reducing motor 3 is connected then.
As shown in Figure 5, above-mentioned clamp mechanism 5 comprises base 51, mould 52, clamping plate 53 and clamping lever 54.Described base 51 is the U type; Described clamping plate 53 is arranged at base 51 upper openings, and two ends and base 51 are closely fixing; Described clamping lever 54 passes the perforate at clamping plate 53 middle parts, and is threaded with it; Described mould 52 by base 51 and clamping plate 53 around, and clamping lever 54 lower ends are with in mould 52 upper surfaces closely contact and be fixed in the U type opening of base 51.Inclined-planes are consistent with addendum cone lateral surface and inner wall of metal tube contact wire 411 inclination angles in the mould 52, and with required enlarging metal tube type matching, as the die cavity and the qualification of enlarging.Mould 52 is used with addendum cone 41, and can change according to the metal tube type of required enlarging.
As shown in Figure 2, the operation principle of this rolling and squeezing flaring machine for metal tube is as follows.
Reducing motor 3 and clamp mechanism 5 are individually fixed in the two ends of hydraulic cylinder 1.Rolling extrusion head 4 is positioned within the hydraulic cylinder 1.The machine shaft uniform rotation of reducing motor 3, the motor that drives rolling extrusion head 4 connects splined shaft 45 and rotates simultaneously, by spline housing 46, drives the axis uniform rotation of addendum cone seat 43 around rolling extrusion head 4.The addendum cone 41 that is installed on addendum cone seat 43 head end also rotates around the axis of rolling extrusion head 4 thereupon.This moment, addendum cone 41 phase double cone seats 43 were static, do not rotate along its axis.
Clamp mechanism 5 clamps metal tube by selecting for use and the corresponding mould 52 of the metal tube of required enlarging, is fixed on the clamp mechanism 5, and guarantees the metal tubular axis heart and rolling extrusion head 4 axle center conllinear.
At this moment,, will pass through pipeline near the liquid in the enclosed cavity of reducing motor 3 one ends between hydraulic cylinder 11 and the piston body 12, be transferred near in the enclosed cavity of clamp mechanism 5 one ends by the effect of manual pump 2.Because dividing plate 13 is fixed in the inwall of hydraulic cylinder 11, thereby this liquid shifts and can move slowly to clamp mechanism 5 directions by promotion piston body 12.The taper roll bearing 44 of piston body 12 inwalls and then promotion addendum cone seat 43 move slowly to clamp mechanism 5 directions, and slowly approaching to the metal tube mouth of pipe that is fixed on the clamp mechanism 5.Meanwhile, because the effect of taper roll bearing 44, piston body 12 does not rotate, and addendum cone seat 43 is still around the axis uniform rotation of rolling extrusion head 4.
Because the lateral surface of addendum cone 41 and the shaft axis of rolling extrusion head 4 are acute angle, thereby can the slowly inboard and finally contact with it near the metal tube mouth of pipe of required enlarging near the edge of clamp mechanism 5 at the lateral surface of addendum cone 41.Because addendum cone 41 still slowly moves to clamp mechanism 5 directions subsequently, and simultaneously around the axis uniform rotation of rolling extrusion head 4, thereby can roll along the metal tube mouth of pipe inside circumference of required enlarging in the outside of addendum cone 41, and it is consistent with the axis angle of addendum cone 41 outer ledges and rolling extrusion head 4 that it is squeezed to the inner wall of metal tube angle of inclination, finishes enlarging thus.In the middle of this process, addendum cone 41 relies on addendum cone bearings 42 to rotate with respect to addendum cone seat 43 along self axis.Because the qualification effect of mould 52 on the clamp mechanism 5 can be so that the enlarging degree of the metal tube mouth of pipe can not exceed needed scope and degree.
After finishing enlarging, regulate the changement of manual pump 2, the liquid in the hydraulic system is transferred near in the enclosed cavity of reducing motor 3 one ends by the enclosed cavity near clamp mechanism 5 one ends.According to same operation principle, piston body 12, taper roll bearing 44, addendum cone seat 43 and addendum cone 41 all oppositely slowly move, gradually away from the metal tube of finishing the enlarging operation.
Above-mentioned explanation and accompanying drawing have provided the specific embodiment of the present invention and details thereof.Those of ordinary skill in the art will recognize that the present invention can implement in many other concrete structures, and those of ordinary skill in the art does not need too much experiment can implement these related embodiment.As the purpose of this patent file, protection scope of the present invention thereby not only be subject to the concrete preferred implementation of above-mentioned explanation, but propose by claim.The method of equivalence and any all changes in the scope all are regarded as comprising within the spirit and scope of the present invention in the claim.

Claims (10)

1. a rolling and squeezing flaring machine for metal tube is characterized in that, comprises hydraulic cylinder (1), manual pump (2), reducing motor (3), rolling extrusion head (4) and clamp mechanism (5); Wherein,
Described clamp mechanism (5), hydraulic cylinder (1) and reducing motor (3) are connected successively; Rolling extrusion head (4) is positioned within the hydraulic cylinder (1), and its head end exposes to outside the hydraulic cylinder (1), and tail end is connected with reducing motor (3); Manual pump (2) is connected with hydraulic cylinder (1) by pipeline;
Described rolling extrusion head (4) comprises addendum cone (41), rolls along required enlarging inner wall of metal tube during addendum cone (41) work, and the two is contacted with addendum cone lateral surface and inner wall of metal tube contact wire (411);
The shaft axis coplane of the shaft axis of described addendum cone (41) and rolling extrusion head (4) but do not overlap;
Described addendum cone lateral surface and inner wall of metal tube contact wire (411) have an angle with the shaft axis of rolling extrusion head (4).
2. a kind of rolling and squeezing flaring machine for metal tube as claimed in claim 1 is characterized in that, described addendum cone (41) body is the frustum of a cone or cylinder or cone.
3. a kind of rolling and squeezing flaring machine for metal tube as claimed in claim 1 is characterized in that, described rolling extrusion head (4) also comprises addendum cone bearing (42) and addendum cone seat (43); Wherein,
Described addendum cone (41) is installed on the head end of addendum cone seat (43) by addendum cone bearing (42), and can rotate freely;
Described addendum cone bearing (42) comprises a cylinder roller bearing and a taper roll bearing.
4. a kind of rolling and squeezing flaring machine for metal tube as claimed in claim 3 is characterized in that, the head end of described addendum cone seat (43) is inclined-plane or plane, i.e. this end face and rolling extrusion head (4) rotating shaft out of plumb or vertical.
5. a kind of rolling and squeezing flaring machine for metal tube as claimed in claim 3 is characterized in that, described rolling extrusion head (4) also comprises taper roll bearing (44); Wherein,
The outside in rolling extrusion head (4) stage casing is placed and be fixed in to described a pair of taper roll bearing (44) subtend, and taper roll bearing (44) outside joins with hydraulic cylinder (1) inwall and be fixing, and the inboard joins with addendum cone seat (43) outside and be fixing.
6. a kind of rolling and squeezing flaring machine for metal tube as claimed in claim 3 is characterized in that, described rolling extrusion head (4) comprises that also motor connects splined shaft (45) and spline housing (46); Wherein,
Described spline housing (46) is fixed in the inner hole inwall of addendum cone seat (43) tail end, motor is set in the spline housing (46) connects splined shaft (45), head end and spline housing (46) that motor connects splined shaft (45) are connected, tail end extends to outside the addendum cone seat (43), and is connected with the machine shaft of reducing motor (3).
7. a kind of rolling and squeezing flaring machine for metal tube as claimed in claim 1 is characterized in that: described hydraulic cylinder (1) comprises hydraulic cylinder (11), piston body (12), dividing plate (13) and piston cap (14);
Wherein,
Described piston body (12) can move along hydraulic cylinder (11) inwall is two-way;
Described hydraulic cylinder (11), piston body (12) and piston cap (14) form an enclosed cavity jointly between hydraulic cylinder (11) inwall and piston body (12) outer wall;
Described dividing plate (13) is fixed in hydraulic cylinder (11) inwall, and it is divided into two independent sectors with this enclosed cavity;
Described hydraulic cylinder has two through hole on (11), and it connects with two independent parts of enclosed cavity respectively; The front edge of hydraulic cylinder (11) is connected with clamp mechanism (5);
Described piston cap (14) central authorities have axis hole.
8. a kind of rolling and squeezing flaring machine for metal tube as claimed in claim 7 is characterized in that, described hydraulic cylinder (1) also comprises motor adpting flange (15); Motor adpting flange (15) central authorities have axis hole, and its two ends link to each other with reducing motor (3) with hydraulic cylinder (11) respectively.
9. a kind of rolling and squeezing flaring machine for metal tube as claimed in claim 1 is characterized in that, described clamp mechanism (5) comprises base (51), mould (52), clamping plate (53) and clamping lever (54);
Wherein,
Described base (51) is the U type;
Described clamping plate (53) is arranged at base (51) upper opening, and two ends and base (51) are closely fixing;
The perforate that described clamping lever (54) passes clamping plate (53) middle part is connected with it;
Described mould (52) by base (51) and clamping plate (53) around, and clamping lever (54) lower end is with in mould (52) upper surface closely contacts and be fixed in base (51) U type opening.
10. a kind of rolling and squeezing flaring machine for metal tube as claimed in claim 9 is characterized in that, the interior inclined-plane of described mould (52) is consistent with addendum cone lateral surface and inner wall of metal tube contact wire (411) inclination angle, and with required enlarging metal tube type matching.
CNA2009100575332A 2009-07-03 2009-07-03 A kind of rolling and squeezing flaring machine for metal tube Pending CN101596567A (en)

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CNA2009100575332A CN101596567A (en) 2009-07-03 2009-07-03 A kind of rolling and squeezing flaring machine for metal tube

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Application Number Priority Date Filing Date Title
CNA2009100575332A CN101596567A (en) 2009-07-03 2009-07-03 A kind of rolling and squeezing flaring machine for metal tube

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105903828A (en) * 2016-06-06 2016-08-31 苏州巴茨流体动力技术有限公司 Electric spin-flaring equipment
CN114558944A (en) * 2021-12-30 2022-05-31 贵州航飞精密制造有限公司 Pipe spinning flaring processingequipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105903828A (en) * 2016-06-06 2016-08-31 苏州巴茨流体动力技术有限公司 Electric spin-flaring equipment
CN114558944A (en) * 2021-12-30 2022-05-31 贵州航飞精密制造有限公司 Pipe spinning flaring processingequipment

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Open date: 20091209