CN101592927A - A kind of control method of production process of formulated product - Google Patents
A kind of control method of production process of formulated product Download PDFInfo
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- CN101592927A CN101592927A CNA200910088556XA CN200910088556A CN101592927A CN 101592927 A CN101592927 A CN 101592927A CN A200910088556X A CNA200910088556X A CN A200910088556XA CN 200910088556 A CN200910088556 A CN 200910088556A CN 101592927 A CN101592927 A CN 101592927A
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Abstract
A kind of control method of production process of formulated product, be characterized as with bar code and set up sign, carry out the computer control of scanner recognition and process, comprising: raw material batch control, the control of key ingredient error protection, the control that feeds intake, finish production data recording and batch review automatically.Can control the prepare burden production run of product of processing of multiple needs with control method of the present invention, all can improve the quality of products, realize product quality by finished product detect change into produce before, control in the production run.
Description
Technical field:
The present invention relates to a kind of control method of process of producing product, particularly with the prepare burden a kind of control method of production process of formulated product of processing of plurality of raw materials.
Background technology:
In the quality management of many productions, control of quality can not only be checked finished product.Because can not control the qualified and standard of raw material and production technology.And, refuse or abandon underproof finished product also will cause very big waste.
But, qualified raw material has been arranged, the production technology standard has been arranged, being not equal to has just had qualified product because rely on artificial fully and the clause system to carry out TPM be not enough, can not guarantee the uniform quality of every batch of product.With the production of fodder is example, and the quality safety of feed product not only depends on feedstuff and prescription, also is decided by process, and strict control feed process to comprehensive lifting feeding quality security level, guarantees that animal food safety is significant.
Therefore, need set up a kind of production run control method of product at present, this method lays particular emphasis on prevention, with the main points of product quality management, turns to each production link of paying attention to product from the conventional thought that relies on the finished product check.The production management that participates in product by technique of computer measurement and control has become a kind of international trend.
In addition, many products, especially many need be with the prepare burden product of processing of plurality of raw materials, in the production run as products such as food, beverage, feed, cosmetics, the quality that influences finished product mainly contains following factor:
1, the problem of raw materials control:
(1) raw material sign is imperfect or lack of standardization, as production batch sign, date of manufacture sign, warehouse-in date sign, best, the longest quality guarantee period sign etc., may cause delivery, neck material mistake:
(2) different batches mixes use, does not use as a batch materials, removes to use other batch again, causes to intersect and uses, and may cause unstable product quality;
(3) the first in first out operation easier is big, easily causes part material because the period of storage long hair phenomenons such as change, pollution that mildew.
2, the problem of formulation management:
Adopt the papery prescription at present in process of production mostly, mistake appears in operating process easily, and the confidentiality of prescription is also poor.
3, in addition, although raw materials used kind may be a lot of in many productions, the consumption that wherein often has a certain or several compositions plays key effect to the quality of entire product, and matter or amount have deviation slightly, may cause significant impact to the quality of finished product.As the consumption of the adjuvant in feed and the food, lacked the due effect that do not have, measured big and may cause spinoff.In a single day weighing and batching are made mistakes, all wrong totally.Because must adapting to, weighing, batching link add wide in variety, requirements such as addition is few, the accuracy height of weighing, weighing cycle weak point, manually prepare burden for the feed addictive that generally adopts now, sense of responsibility and quality mind to operating personnel are had relatively high expectations, in actual production process because the mispairing that causes of human factor, leakage is joined, weighing precision is low etc., and phenomenon has a strong impact on quality of the fodder.Though some enterprise adopts the double operation of checking, and can reduce error rate to a certain extent, has increased the recruitment cost, and the hand-kept weighing result, also inconvenient quality tracing.
Therefore, to the control of raw material, especially controlling quality, quantity and the technology of some key component, is the critical control point in producing.How controlling key link with computer technology, both saved manpower, reduce errors again, guarantee product safety, is to need another key point of solving in the production run control method of product.
Summary of the invention:
The objective of the invention is to set up a kind of control method of production process of formulated product, by technique of computer measurement and control, make formulation product in the overall process that quality forms, be in slave mode all the time, key link to process of manufacture is controlled, prevent mistake, especially reduce or stop production line terminal substandard product.
Technical scheme of the present invention is:
A kind of control method of production process of formulated product is characterized as with bar code and sets up sign, carries out the computer control of scanner recognition and process, comprising:
1) raw material batch control: comprise every kind of warehouse-in raw material is set up bar code identification, realize batch management of raw material;
2) key ingredient error protection control: the few key ingredient of consumption is adopted bar code scanning identification, and carry out weighing process control and error protection control with computing machine;
3) control that feeds intake: comprise the kind, consumption and the feeding sequence that feed intake by the control of scanner recognition bar code;
4) finish production data recording automatically: comprise that computing machine writes down batching record, the record that feeds intake automatically, generates the production batch of product automatically;
5) batch review: comprise that each batch product uses unique lot number.
The product that described product preferably needs two or more feed proportionings to produce.
Described raw material batch control comprises the following content of control: raw material lot number, quantity, warehouse-in date, date of manufacture, supplier, manufacturer, ware-house-in inspection;
Described key ingredient error protection control comprises the following content of control: each raw material lot number, actual weighing value, tolerance value, formula number, batching personnel, batching time;
The described control that feeds intake comprises the following content of control: raw material batch, feeding sequence, operating personnel, running time.
The advantage of this method is:
The present invention has set up to produce and can review system.
Product is from producing to the controllability management of the whole process of selling, comprise the control of the production process of circulation of product and the control of all related services, the quality assurance system that the various relevant informations of product are carried out recording storage briefly be exactly product be how to come, where all want to trace arrive.Its objective is when product quality problem occurring, can fast and effeciently inquire the raw material or the processing link that go wrong, carry out product recall in case of necessity, implement punitive measures targetedly, the level of improving the quality of products thus.
Formulation product, feed for example, production run control is picked up from the raw material source, that realizes raw material batch manages and sets up bar code identification, batching, the operation that feeds intake are adopted bar-code identification and mistake proofing control, generate the production batch of feed automatically, and write down production data automatically, as the record of preparing burden, the record that feeds intake, thereby realize the trackability of each link of production.
This method is utilized production run control bar code advanced person's technology and is relied on network technology and database technology with quality tracing system, material inventory management, batch weighing, the control that feeds intake are combined together, the control of realization production run, effectively solved the influence of human factor to production run, guaranteed that batching is accurate, it is correct to feed intake, guarantee the stability and the reliability of product quality, reduced the unnecessary material loss that causes because of human factor.
The application's embodiment has provided the example with the control of method of the present invention in production of fodder, adopt advanced barcode technology to carry out the weighing and the batching of feed addictive and the control that feeds intake, strengthen and improve the quality and the security of feed product from the production of fodder source, guarantee the omnidistance high-quality of feed product, safety, High-efficient Production, improve feed production quality safety technique level.Embodiment only is described further method of the present invention, but the specific product of enumerating among the embodiment do not limit the scope of the invention, and adopts the also production run of may command multiple product of method among the embodiment.
In fact, can control the production run of multiple series products with control method of the present invention, especially need with the prepare burden product of processing of plurality of raw materials, as food, beverage, feed, cosmetics, medicine etc., all can improve the quality of production, realize product quality by finished product detect change into produce before, control in the production run.
Description of drawings:
Fig. 1 is that raw material is gone into the library management control flow.
Fig. 2 and Fig. 3 are two kinds of raw material bar coded stickers.
Fig. 4 represents to scan the raw strip font code, and whether get material with detection correct.
Computing machine display interface when Fig. 5 is batch weighing.
Fig. 6 is the batch weighing control flow.
Fig. 7 is the control flow that feeds intake.
The batching of Fig. 8 system print (feeding intake) tag card.
Embodiment
1. press lot inspection before the raw material warehouse-in, and the records tests result.
Ingredient inspection qualified after, input raw material code, batch, warehouse-in, date of manufacture, code of material supplier.
3. system forms bar-code label (dividing large and small label as required) automatically.
4. the joint strip label is set up the raw material bar code mark.
Control program is seen Fig. 1.Fig. 1 is that raw material is gone into the library management control flow.As shown in Figure 1, raw material is gone into the library management control flow and is comprised that step is as follows: buying, and material is gone into factory; Checker by quality inspection makes inspection of raw and process materials record; By the raw material storage administrator determine the raw material code, batch, warehouse-in, date of manufacture, code of material supplier; Automatically printout raw material bar code (being bar code) identifies; Joint strip sign indicating number label is set up the raw material bar code mark on raw material.
Embodiment 2 production of fodder process control
1, raw materials control control
(1) raw material warehouse-in is by batch setting up bar code identification, bar code information comprises: raw material code, supplier, lot number, date of manufacture, can print large and small label as required, and bar code pasted (extensions) on the packaging bag of raw material, case, scan for store management and batch weighing operation and discern use.See Fig. 2,3.Fig. 2 and Fig. 3 are two kinds of raw material bar coded stickers.Fig. 2 is the array mode of expression Word message and bar code.Fig. 3 is single bar code information.
(2) first in first out is followed in the raw material outbound, only follows this principle and can print and provide material requistion.After setting, batch weighing success, system can register the raw material outbound automatically.
(3) raw material forewarning management is to expired raw material, be about to term of validity raw material and carry out prompt facility.Spend the best shelf-life when raw material but cross long storage life, need, can use after qualified its check.Raw material is crossed long storage life and is banned use of.
2, formulation management
(1) formula number
Every kind of product is provided with formula number, a title and logins, and preserves following information: weighing serial number, raw material code, weighing unit, standard weights, higher limit, lower limit, feeding sequence.
(2) prescription is maintained secrecy
Have only the personnel through administrator authorization could consult prescription and safeguard prescription in system, other staff can't see prescription, guarantee maintaining secrecy with consistent of formulation data.
3, production management
The production management personnel are at computer terminal input production instruction order on the same day, and system calculates the usage quantity of various raw materials automatically according to production instruction order, and notice storehouse and batching worker, are convenient to that raw material is received and cost control.
Managerial personnel can check manufacturing schedule and detailed record of production at any time, comprise information such as batching record, the record that feeds intake.
4, small powder Charge Mixture Control.Fig. 6 is the batch weighing control flow.
Bar code identification technology, Computer Control Technology and dosing device are combined together, form the perfect mistake proofing feed proportioning system of a cover, can effectively prevent the influence of human factor to the batching production run, increase work efficiency, guarantee the stability and the reliability of product quality, reduce the waste of resource, reduce production costs.Major function comprises:
(1) production line batching personnel carry out batch weighing work according to the production schedule of setting (comprising formula number, dosage, production batch), and system lists raw material code, standard weights, higher limit, lower limit according to the weighing order automatically.
(2) get the material mistake for preventing, whether before the weighing, it is correct to get material with scanner scans raw strip font code with detection.See Fig. 4.Fig. 4 represents to scan the raw strip font code, and whether get material with detection correct.Incorrect when the raw material category, cross the term of validity, when not following first in first out, system's shiny red warning lamp is warned, and can not carry out next step operation.
(3) in the weighing process, show the weighing state by display screen, pilot lamp.Weighing is only in the margin tolerance of setting, the weighing that just can enter next raw material.See Fig. 5.Computing machine display interface when Fig. 5 is batch weighing.
(4) system selects to use the different size electronic scales that material is carried out weighing automatically, to obtain different measuring accuracies.
(5) weighing finishes, and system print batching (feeding intake) tag card is seen Fig. 8, uses for next procedure, and preserves the batching record automatically, for quality tracing.Recorded content comprises: the actual amount of production batch, production code member, each raw material and raw materials used lot number, warehouse-in date, batching date, time, batching people.And exportable EXCEL document.This record has only the personnel through authorizing to have access to, and can not change.
(6) the current formulation weighing finishes, and then whole raw materials is always checked, and system also writes down automatically and checks data.Check end,, and adhere to the tag card that feeds intake, be transported to dog-house these all small powder arrangement entruckings of filling a prescription.
5, the control that feeds intake.Fig. 7 is the control flow that feeds intake.
Control control mainly prevents phenomenons such as the leakage that human factor occurs is thrown, wrong throwing.
Before feeding intake, send the instruction that feeds intake by master-control room, and show the content that feeds intake in the terminal that feeds intake, comprising: formula number title, feeding sequence, raw material code and title, progress feeds intake.The workman is according to the prompting operation.By scanning identification feed intake batching batch and raw material bar code on the tag card, order, correctness, the integrality of throwing raw material are controlled judgement and provided prompting.Incorrect when the feeding sequence of raw material, or not at current batch mixing batch, system warns, and the current raw material that should throw in of prompting workman, has only operation correct, just can feed intake; Repeat above-mentioned operation successively, feeding intake until all raw materials finishes, and system is also judged automatically, the bright pilot lamp prompting of the ends with system that feeds intake, and the workman can the following batch of preparation that feeds intake.
The end that feeds intake, system is the feed intake data of process of record automatically, comprising: prescription number, raw material code, batching batch, the people that feeds intake, charging time, and form feed intake (batch mixing) batch.
6, quality tracing
System is that every batch of batching forms unique feed lot number automatically, can review following content by this lot number:
1. feed information: title, specification, factory formula numbering, date of manufacture.
2. information feeds intake: charging time, the people that feeds intake, the raw material of throwing and feeding sequence.
3. ingredient information: batching time, batching people, factory formula numbering, raw materials used title, code, actual weighing value, raw materials used lot number.
4. raw material lot number
Can review following raw material information by the raw material lot number: inspection record before material name, specification, date of manufacture, warehouse-in date, the warehouse-in; Raw material manufacturer, supplier.
Claims (6)
1, a kind of control method of production process of formulated product is characterized as with bar code and sets up sign, carries out the computer control of scanner recognition and process, comprising:
1) raw material batch control: comprise every kind of warehouse-in raw material is set up bar code identification, realize batch management of raw material;
2) key ingredient error protection control: the few key ingredient of consumption is adopted bar code scanning identification, and carry out weighing process control and error protection control with computing machine;
3) control that feeds intake: comprise the kind, consumption and the feeding sequence that feed intake by the control of scanner recognition bar code;
4) finish production data recording automatically: comprise that computing machine writes down batching record, the record that feeds intake automatically, generates the production batch of product automatically;
5) batch review: comprise that each batch product uses unique lot number.
2, control method according to claim 1 is characterized in that, the content of described raw material batch control be selected from following one or more: raw material lot number, quantity, warehouse-in date, date of manufacture, supplier, manufacturer, ware-house-in inspection.
3, control method according to claim 1 is characterized in that, the content of described key ingredient error protection control be selected from following one or more: raw material lot number, actual weighing value, tolerance value, formula number, batching personnel, batching time.
4, control method according to claim 1 is characterized in that, described feed intake control content be selected from following one or more: raw material batch, feeding sequence, operating personnel, running time.
5, according to each described control method of claim 1～4, it is characterized in that the product of described product for needing two or more feed proportionings to produce.
6, each described control method of claim 1～4, described product is a feed.
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| CN200910088556XA CN101592927B (en) | 2009-07-09 | 2009-07-09 | Method for controlling production process of formulated product |
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| CN200910088556XA CN101592927B (en) | 2009-07-09 | 2009-07-09 | Method for controlling production process of formulated product |
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| CN102289851A (en) * | 2011-09-08 | 2011-12-21 | 长沙中联重工科技发展股份有限公司 | Method and device for processing production process data information |
| CN102707674A (en) * | 2011-08-04 | 2012-10-03 | 上海延华生物科技有限公司 | Method for managing and controlling feed production field |
| CN103376154A (en) * | 2012-04-28 | 2013-10-30 | 合肥杰事杰新材料股份有限公司 | Wrong-weigh preventing method and device |
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| CN102289851A (en) * | 2011-09-08 | 2011-12-21 | 长沙中联重工科技发展股份有限公司 | Method and device for processing production process data information |
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| CN112439358A (en) * | 2019-09-02 | 2021-03-05 | 苏州宝丽洁日化有限公司 | Automatic blending control method and device for mixture product |
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| WO2021213554A1 (en) * | 2020-04-23 | 2021-10-28 | Zhang Chenguang | Apparatus, system, and method used for preparing customized recipe product |
| CN117094603A (en) * | 2023-10-17 | 2023-11-21 | 山东卫康生物医药科技有限公司 | Intelligent control-based automatic management system for medical functional food production line |
| CN117094603B (en) * | 2023-10-17 | 2024-01-05 | 山东卫康生物医药科技有限公司 | Intelligent control-based automatic management system for medical functional food production line |
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