CN101587806A - Full helical energy saving lamp tube manufacturing cut-be coated with all-in-one - Google Patents
Full helical energy saving lamp tube manufacturing cut-be coated with all-in-one Download PDFInfo
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- CN101587806A CN101587806A CNA2008100711065A CN200810071106A CN101587806A CN 101587806 A CN101587806 A CN 101587806A CN A2008100711065 A CNA2008100711065 A CN A2008100711065A CN 200810071106 A CN200810071106 A CN 200810071106A CN 101587806 A CN101587806 A CN 101587806A
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Abstract
A kind of full helical energy saving lamp tube manufacturing cut-be coated with all-in-one, comprise the intermittent-rotation workbench and evenly distribute and be installed in several fluorescent tube folder position devices on the intermittent-rotation workbench edge, described cutting-be coated with all-in-one also comprises the saw blade cutter sweep of at least one, the fluorescent tube drying device of at least one, at least one quantitative coating device and drying oven, described saw blade cutter sweep, the fluorescent tube drying device, quantitatively coating device and drying oven fixed configurations are in the outer periphery of intermittent-rotation workbench, along intermittent-rotation workbench rotation direction, the saw blade cutter sweep is set to cut-be coated with the initial work step of all-in-one, and the back is followed successively by the fluorescent tube drying device in proper order, quantitative coating device and drying oven.Of the present invention cutting-be coated with all-in-one can be implemented in whole operations of the cutting that realizes on the streamline fluorescent tube, dusting, oven dry.
Description
[technical field]
The present invention relates to a kind of coating device that cuts of fluorescent tube manufacturing machine, what relate in particular to a kind of full helical type lamp manufacturing cuts-is coated with all-in-one machine structure.
[background technology]
Helical type lamp has two classes at present: semispiral type fluorescent tube and full helical type lamp, and as accompanying drawing 1, its two negative electrodes termination of semispiral type fluorescent tube 1 (also claiming to have foot screw type fluorescent tube) is the straight tube of glass tube; As shown in Figure 2, full helical type lamp 1 ' two negative electrode terminations be spiral-shaped.
In traditional helical energy saving lamp tube manufacture process, need be to cutting (unnecessary technology stub bar on the cutting fluorescent tube) through being bent into spiral helicine fluorescent tube exposed conduit after heating by straight glass tube, wash pipe (water cleans cleaning fluorescent tube surfaces externally and internally), dry (with the moisture drying of fluorescent tube cleaning), the light mouth is (with the crude surface fire burns of fluorescent tube mouth of pipe surface cutting, make that it is smooth), gluing is (at fluorescent tube mouth of pipe place gluing, after annotating film and annotating powder, can pull out mouth of pipe glue or roasted tube burns, what keep the mouth of pipe does not totally have residual aluminium oxide and fluorescent material), film and dry and (pour out again after nano oxidized aluminum solutions is injected fluorescent tube inside, oven dry makes the inner surface of tube cover one deck nano aluminium oxide), dusting and oven dry (will be poured out behind the fluorescent material solution injection fluorescent tube inside again, oven dry makes the inner surface of tube cover layer of fluorescent powder), roasted tube (will coat pipe behind the powder enter tube-baking machine high temperature roasted tube remove glue bond agent in the fluorescent material), subsequent handlings such as crocus (clean meet road, back sealing process and seal requirement the fluorescent material of the fluorescent tube mouth of pipe or aluminium oxide), and the processing of existing these operations generally adopt manual operation or single operation artificial-the machine operation system, as the fluorescent tube exposed conduit is cut, need go to cut by the artificial hand-held fluorescent tube exposed conduit that has bent near fixing cutting tool; Existingly film, in dusting and the baking operation, also mainly be after annotating powder by the notes prostitute who manually fluorescent tube exposed conduit mouth is aimed at powder coating machine, to be positioned over again and to send into drying in oven on the streamline; Existing light mouth operation also is to adopt artificial mode, will carry out that the light mouth operates through the fluorescent tube exposed conduit of well cutting with hand-held duration and degree of heating near fluorescent tube light mouth.
For example, publication number is to disclose the helical lamp bepowdering equipment that a kind of coating process of simulating the U-shaped pipe designs in the Chinese patent literature of CN2807460.This equipment is by forming with lower member: framework and be fixed in main shaft in the middle of the framework, be located at the circumference baking zone on the framework; Around the revolution rotating disk of main shaft rotation and the revoluting motor of driving revolution dial rotation, some station heads of being located on the revolution rotating disk; Be located at revolution rotating disk top, around the rotation rotating disk of main shaft rotation and the spinning motor of driving rotation dial rotation; Each station head is provided with the rotating shaft of a band friction pulley, and the rotating shaft front end is helical lampl and blowing mouth fixedly.Flow velocity according to the powder slurry allows fluorescent tube rotate with corresponding rotating speeds, guarantees the smooth and easy outflow of powder slurry, avoids the formation of the thick spot of accumulated powder, has so just realized the dusting purpose of no accumulated powder.
And for example, the device of 200620126617.9 1 kinds of internal wall of spiral fluorescent lamp tube dustings of the patent No., it discloses a kind of dusting technical scheme.
Development along with society, above-mentioned most of rely on manual operations or adopt single operation artificial-the machine operation system finishes and cuts-the operation work that is coated with, can not satisfy demands of social development, in cutting action, be easy to cause danger in the process of manual operations cutting fluorescent tube, be unfavorable for safety in production, and production efficiency is very low, defect rate is very high, need handwork one by one in the and for example dusting operation, not only labor strength is big, and dusting can not quantitatively be controlled, thereby cause very big waste, and publication number is the helical lamp bepowdering equipment of the automation described in the Chinese patent literature of CN2807460 and the device of the patent No. 200620126617.9 disclosed a kind of internal wall of spiral fluorescent lamp tube dustings, also only provide a kind of single operation of this operation of dusting artificial-technical scheme of machine operation system, therefore, the technical problem of cutting-being coated with the automation integrated machine of multiple operation that solves in the full spiral energy conservation tube manufacture process is significant to the development of electricity-saving lamp.
[summary of the invention]
Technical problem to be solved by this invention is to provide a kind of and is applicable to that the realization automation in the Double-spiral power saving fluorescent lamps manufacture process cuts the device that is coated with, dries, and this device can be implemented in whole operations of the cutting that realizes on the streamline fluorescent tube, dusting, oven dry.
The present invention adopts following technical proposals to solve the problems of the technologies described above: a kind of full helical energy saving lamp tube manufacturing cut-be coated with all-in-one, it is characterized in that: comprise the intermittent-rotation workbench and evenly distribute being installed in several fluorescent tube folder position devices on the intermittent-rotation workbench edge, described cutting-be coated with all-in-one also comprises the saw blade cutter sweep of at least one, the fluorescent tube drying device of at least one, at least one quantitative coating device and drying oven, described saw blade cutter sweep, the fluorescent tube drying device, quantitatively coating device and drying oven fixed configurations are in the outer periphery of intermittent-rotation workbench, along intermittent-rotation workbench rotation direction, the saw blade cutter sweep is set to cut-be coated with the initial work step of all-in-one, and the back is followed successively by the fluorescent tube drying device in proper order, quantitative coating device and drying oven.
The present invention can further be specially:
Also be provided with the pipe unit of washing of at least one between described saw blade cutter sweep and the fluorescent tube drying device.
Also be provided with the fluorescent tube mouth of pipe sizer of at least one between described fluorescent tube drying device and the quantitative coating device.
Described saw blade cutter sweep and wash the water-blowing device that also is provided with at least one between the pipe unit.
Also be provided with the light mouth device of at least one between described fluorescent tube drying device and the fluorescent tube mouth of pipe sizer.
Also be provided with at least one quantitative coating device and drying oven between described fluorescent tube mouth of pipe sizer and the quantitative coating device.
Described intermittent-rotation workbench comprises base, main shaft, panoramic table, mechanical dividing wheel indexing mechanism and motor, main shaft is installed on the base, panoramic table is installed in the main shaft top, the casing of mechanical dividing wheel indexing mechanism is installed on the base, the pair of rollers that the index cam of mechanical dividing wheel indexing mechanism and the first-class branch of panoramic table are arranged should be installed, mechanical dividing wheel indexing mechanism moving/quiet ratio is 1: 3, motor is connected with the power shaft of mechanical dividing wheel indexing mechanism, and the panoramic table peripheral plane evenly distributes and fluorescent tube folder position device corresponding positioning hole.
Described intermittent-rotation workbench comprises base, main shaft, panoramic table, reductor, interrupted division motor, main shaft is installed on the base, panoramic table is installed in the main shaft top, the reductor casing is installed on the base, transmission mechanism on the speed reducer output shaft is connected with the transmission mechanism of panoramic table, the reductor power shaft is connected with the interrupted division motor, and the panoramic table peripheral plane evenly distributes and fluorescent tube folder position device corresponding positioning hole, and described interrupted division motor is stepping motor or servomotor.
Described fluorescent tube folder position device comprises fixed mount, gyroaxis, tube clamper and motor, gyroaxis is located on the fixed mount, the front end of gyroaxis is installed tube clamper, the rear end of gyroaxis links to each other with motor, and by its positive and negative rotation of Electric Machine Control, the gyroaxis of described fluorescent tube folder position device is arranged on the intermittent-rotation workbench in the radial direction along axis direction, and tube clamper is arranged on away from intermittent-rotation workbench center one side, described tube clamper is coupling into a spring chuck by upper clip and lower clamping piece, wherein the inner surface of lower clamping piece is part annulus cylinder, have on it and the corresponding to helicla flute of fluorescent tube screw thread, the axis of gyroaxis, the fluorescent tube axis, the axis of rotation of the annulus cylinder of anchor clamps lower clamping piece overlaps mutually, and the sectional dimension of the annulus cylinder of lower clamping piece is less than the top cross bar of fluorescent tube and the size between the circumference glass tube.
Described cutter sweep comprises a smart cutter sweep, this essence cutter sweep comprises support, the diamond dust saw blade, cooling water pipe, cutter sweep, rail set, described upper part of the frame is settled rail set, settle cutter sweep on the described rail set, rail set passes through nut, the screw mandrel that matches with nut, and be connected the screw mandrel termination stepping motor control cutter sweep and seesaw along rail set, the diamond dust saw blade is installed on the high speed rotating shaft of cutter sweep, by its high speed rotating of driven by motor, the fluorescent tube nozzle position of the fluorescent tube folder position device clamping on diamond dust saw blade and the intermittent-rotation workbench is corresponding, and cooling water pipe is fixed on the cutter sweep and the delivery port of cooling water pipe is aimed at the diamond dust saw blade and installed.
Be provided with a rough lumber before the described smart cutter sweep and cut device, comprise support, the cutting head, cutting head track, described upper part of the frame is settled cutting head track, settle the cutting head on the cutting head track, described cutting head is provided with cutting blade and the high speed rotating device of cutting blade is installed and is driven the motor that the high speed rotating device rotates, cutting blade is installed on the intermittent-rotation workbench fluorescent tube on the device of corresponding fluorescent tube folder position in the radial direction by the dried cutting process requirement of fluorescent tube, and described cutting head track passes through nut, with the nut fit screw rod, and be connected the screw mandrel termination Electric Machine Control cutting head seesaw along rail set.
Described fluorescent tube drying device comprises fixed mount, the inner surface of tube blower, fluorescent tube outer surface blower, the mouth of pipe of described the inner surface of tube blower is corresponding with the mouth of pipe of corresponding fluorescent tube folder position device fluorescent tube, the mouth of pipe of fluorescent tube outer surface blower is corresponding with surface of the light tube, the inner surface of tube blower, fluorescent tube outer surface blower are installed on the fixed mount respectively, and by blowing device supply air-out.
Described quantitative coating device, comprise frame, be placed in the quantitative powder coating machine on the frame, powder slurry supply room, an amount of powder slurry is housed in the powder slurry supply room, quantitatively powder coating machine comprises quantitative control device and annotates the tube cell control device, quantitative control device comprises that powder is starched quantitative mobile cylinder and powder is starched dosing container, the cylinder head that powder is starched quantitative mobile cylinder and powder slurry dosing container links to each other, after the afterbody of powder slurry dosing container is starched supply room and is connected with powder slurry conduit and powder, described notes tube cell control device comprises rack-mounted notes tube cell fixed mount, annotating tube cell moves cylinder and annotates tube cell, annotating tube cell is installed in and annotates that tube cell moves on the cylinder and move cylinder and control that it is flexible by annotating tube cell, the notes tube cell moves cylinder and is placed on the notes tube cell fixed mount, corresponding settings of the fluorescent tube mouth of pipe of clamping on the notes prostitute who annotates the tube cell head and the fluorescent tube folder position device, notes tube cell afterbody is starched conduit with powder and is linked powder and starch supply room.
Described drying oven comprises the furnace wall of both ends open and is contained in some heating elements on the furnace wall, have on the sidewall of described furnace wall run through whole sidewall can be by the elongated slot of fluorescent tube folder position device gyroaxis.
The described pipe unit of washing comprises fixed mount and washes tube head, washes tube head and is fixed on the fixed mount, the corresponding setting of the fluorescent tube mouth of pipe on the delivery port of washing tube head and the corresponding fluorescent tube folder position device.
Described fluorescent tube mouth of pipe sizer comprises fixed mount, glue cup, glue, gluing head and mobile cylinder, settle the glue cup on the described fixed mount, glue is annotated in the glue cup, the gluing head is installed on the cylinder, cylinder is placed on the fixed mount, and described gluing head is under the fluorescent tube mouth of pipe horizontal level on the device of the fluorescent tube folder position of correspondence.
Described water-blowing device comprises fixed mount and blower, and blower is fixed on the fixed mount, and the fluorescent tube mouth of pipe on the device of the corresponding fluorescent tube folder of the air outlet of blower position is provided with.
Described light mouth device comprises the combustion head that fixed mount, fuel gas supply equipment and cylinder drive, and described cylinder is fixed on the fixed mount, described combustion head be arranged at fluorescent tube mouth of pipe horizontal level on the corresponding fluorescent tube folder position device under.
Described quantitative coating device, comprise frame, be placed in the quantitative film applicator on the frame, the alumina solution supply room, an amount of alumina solution is housed in the alumina solution supply room, quantitatively film applicator comprises quantitative control device and annotates film management and control system device, quantitative control device comprises quantitative mobile cylinder of solution and solution dosing container, the cylinder head of quantitative mobile cylinder of solution and solution dosing container links to each other, after the afterbody of solution dosing container is used solution conduit and the alumina solution supply room is connected, described notes film management and control system device comprises rack-mounted notes film tube fixing device, annotating the film pipe moves cylinder and annotates the film pipe, annotating the film pipe is installed in and annotates that the film pipe moves on the cylinder and move cylinder and control that it is flexible by annotating the film pipe, notes film pipe moves cylinder and is placed on the notes film tube fixing device, the corresponding setting of the fluorescent tube mouth of pipe of clamping on the notes film head of annotating the film tube head and the fluorescent tube folder position device, notes film pipe afterbody is starched conduit with powder and is linked the alumina solution supply room.
Described glue is the polymer resin in the water-soluble synthetic family macromolecule.
Polymer resin in the described water-soluble synthetic family macromolecule is a polyethylene glycol oxide.
Described saw blade cutter sweep comprises that rough lumber cuts device and smart cutter sweep, described cutting-be coated with all-in-one also comprises water-blowing device, washes pipe unit, light mouth device, fluorescent tube mouth of pipe sizer, quantitatively coating device and drying oven, it puts in order and is followed successively by that rough lumber is cut device, smart cutter sweep, water-blowing device, washed pipe unit, fluorescent tube drying device, light mouth device, fluorescent tube mouth of pipe sizer, quantitatively coating device and drying oven, quantitatively coating device and drying oven, and wherein the initial work step that device is set to cut-be coated with all-in-one is cut in rough lumber.
The advantage of cutting-being coated with all-in-one of the full helical type lamp manufacturing of the present invention is:
1, owing to adopt the intermittent-rotation table mechanism, and around it, press work step arranged in order saw blade cutter sweep, fluorescent tube drying device, quantitative special planes such as coating device and drying oven, can realize cutting and be coated with the automation that waits each operation and circulate;
2, owing to adopt a fluorescent tube folder position device, solved later process to fluorescent tube cutting-be coated with on the all-in-one axially, the requirement of radial location and to the controllable requirement of decide angle rotating and continuous rotating of fluorescent tube;
3, owing to the fluorescent tube cutter sweep is arranged on first work step of all-in-one, the nozzle position of the fluorescent tube after the cutting is accurate, high conformity, solved the back working procedure processing positioning requirements high to the fluorescent tube mouth of pipe, when the intermittent-rotation workbench remains static, these special planes enter work according to the program of prior setting, and before rotating, withdraws from the intermittent-rotation workbench, cut like this-be coated with all-in-one the periodicity of intermittent-rotation workbench static-rotation process in, realized that fluorescent tube is from cutting, the fluorescent tube drying, the automation processing of dusting and baking operation has greatly improved production efficiency, stabilized product quality has improved workman's work situation;
4, cutting-be coated with all-in-one can be according to producing needs, and pipe unit is washed in configuration between saw blade cutter sweep and fluorescent tube drying device, quantitative coating device and drying oven, and like this, fluorescent tube is cutting-is being coated with and obtaining cleaning on the all-in-one, has improved the luminous flux sustainment rate of fluorescent tube;
5, cutting-be coated with all-in-one can be according to producing needs, at the fluorescent tube drying device, quantitatively dispose sizer between coating device and the drying oven, like this, the fluorescent tube mouth of pipe is cutting-is being coated with gluing on the all-in-one, after the fluorescent tube of mouth of pipe gluing enters road, back roasted tube operation, glue at high temperature decomposes and comes off, cutting-the be coated with pellumina and the fluorescent material that bond behind the all-in-one gluing work step that are attached to mouth of pipe glue surface are also come off together, like this, can remove the crocus operation in road, back, avoid the mouth of pipe unclean, greatly improve the qualification rate of back road sealing process because of the pollution that crocus causes, reduce production costs, enhance productivity;
6, cutting-be coated with all-in-one can also be according to producing needs, configuration light mouth device between saw blade cutter sweep and fluorescent tube drying device, quantitative coating device and drying oven, like this, the fluorescent tube mouth of pipe issuable micro-crack when cutting obtains burnt together, reduce later process and break, improved the operation qualification rate because of micro-crack causes fluorescent tube;
7, cutting-be coated with all-in-one can be according to producing needs, and quantitative coating device of configuration and drying oven between fluorescent tube drying device and quantitative coating device and drying oven like this, have greatly improved fluorescent tube luminous flux sustainment rate;
8, the all-in-one special plane that cuts-be coated with of the full helical type lamp manufacturing of the present invention can be by the work step arranged in order: the saw blade cutter sweep, wash pipe unit, fluorescent tube drying device, light mouth device, sizer, quantitatively coating device and drying oven, quantitatively coating device and drying oven, like this, one aspect of the present invention will make at present to be integrated in by artificial or artificial-a plurality of single operation that the machine operation system independently finishes and cut-be coated with on the all-in-one, realize that the automation of multiple operation is processed;
9, because quantitative coating device realizes quantitatively annotating powder craft, can produce the full helical energy saving lamp tube of no accumulated powder, and save a large amount of fluorescent material, improve fluorescent tube light efficiency and product quality;
10, because the configuration sizer, cut-be coated with tube cell product that all-in-one produces like this behind roasted tube, do not need crocus just can keep the cleannes of the mouth of pipe, this with the comparison of existing technology after the qualification rate raising of road sealing process have important function.
[description of drawings]
Below in conjunction with accompanying drawing and embodiment thereof the present invention is done a detailed description.
Fig. 1 is existing semispiral type fluorescent tube schematic diagram.
Fig. 2 is existing full helical type lamp schematic diagram.
Fig. 3 is of the present invention cutting-be coated with the overall structure schematic diagram of all-in-one, and wherein drying oven is partly analysed and observe.
Fig. 4 is of the present invention cutting-the be coated with structural representation of the intermittent-rotation workbench of all-in-one.
Fig. 5 is the structural representation of another kind of embodiment of the intermittent-rotation workbench of of the present invention cutting-be coated with all-in-one.
Fig. 6 is the structural representation of the fluorescent tube folder position device of of the present invention cutting-be coated with all-in-one.
Fig. 7 is the mated condition schematic diagram that device and intermittent-rotation workbench are cut in the rough lumber among Fig. 3.
Fig. 8 is the smart cutter sweep among Fig. 3 and the mated condition schematic diagram of intermittent-rotation workbench.
Fig. 9 is the water-blowing device among Fig. 3 and the mated condition schematic diagram of intermittent-rotation workbench.
Figure 10 is the mated condition schematic diagram of washing pipe unit and intermittent-rotation workbench among Fig. 3.
Figure 11 is the fluorescent tube drying device among Fig. 3 and the mated condition schematic diagram of intermittent-rotation workbench.
Figure 12 is the light mouth device among Fig. 3 and the mated condition schematic diagram of intermittent-rotation workbench.
Figure 13 is the fluorescent tube mouth of pipe sizer among Fig. 3 and the mated condition schematic diagram of intermittent-rotation workbench.
Figure 14 is the quantitative coating device among Fig. 3 and the mated condition schematic diagram of intermittent-rotation workbench.
Figure 15 is the drying oven among Fig. 3 and the mated condition schematic diagram of intermittent-rotation workbench.
Figure 16 is the quantitative coating device among Fig. 3 and the mated condition schematic diagram of intermittent-rotation workbench.
[embodiment]
See also Fig. 3, it is of the present invention cutting-the be coated with overall structure schematic diagram of all-in-one, wherein drying oven is partly analysed and observe, comprise intermittent-rotation workbench 2, several fluorescent tubes that are installed on the intermittent-rotation workbench edge that evenly distribute press from both sides position devices 3, outer periphery at intermittent-rotation workbench 2, there is rough lumber to cut device 41 along the rotation direction of intermittent-rotation workbench 2 fixed configurations successively, smart cutter sweep 42, water-blowing device 5, wash pipe unit 6, fluorescent tube drying device 7, light mouth device 8, fluorescent tube mouth of pipe sizer 9, quantitative coating device 10 and drying oven 11, quantitative coating device 12 and drying oven 13, wherein, the initial work step that device 41 is set to cut-be coated with all-in-one is cut in rough lumber.
See also Fig. 4, it is of the present invention cutting-the be coated with structural representation of the intermittent-rotation workbench 2 of all-in-one, comprise base 211, main shaft 212, panoramic table 213, mechanical dividing wheel indexing mechanism 214 and motor 215, wherein main shaft 212 is installed on the base 211, panoramic table 213 is installed in main shaft 212 tops, the casing of mechanical dividing wheel indexing mechanism 214 is installed on the base 211, the index cam 216 of mechanical dividing wheel indexing mechanism 214 and the roller 217 corresponding installations of panoramic table 213 first-class branches layouts, mechanical dividing wheel indexing mechanism 214 moving/quiet ratio is 1: 3, motor 215 is connected with the power shaft 218 of mechanical dividing wheel indexing mechanism 214, and panoramic table 213 peripheral planes evenly distribute and fluorescent tube folder position device 3 corresponding positioning hole 219.
See also Fig. 5, it is the structural representation of another kind of embodiment of the intermittent-rotation workbench 2 of of the present invention cutting-be coated with all-in-one, comprise base 221, main shaft 222, panoramic table 223, reductor 224, interrupted division motor 225, main shaft 222 is installed on the base 221, panoramic table 223 is installed on the main shaft 222, reductor 224 casings are installed on the base 221, transmission mechanism on reductor 224 output shafts is connected with the transmission mechanism of panoramic table 223, reductor 224 power shafts are connected with interrupted division motor 225, panoramic table 223 peripheral planes evenly distribute and fluorescent tube folder position device 3 corresponding positioning hole 226, and described interrupted division motor 225 is stepping motor or servomotor.
See also Fig. 6, be the structural representation and the local enlarged diagram of the fluorescent tube folder position device 3 that cuts-be coated with all-in-one of full helical type lamp manufacturing of the present invention, comprise fixed mount 31, gyroaxis 32, tube clamper 33, motor 34, gyroaxis 32 is located on the fixed mount 31, the front end of gyroaxis 32 is installed tube clamper 33, the rear end of gyroaxis 32 links to each other with motor 34, and by motor 34 its positive and negative rotations of control, gyroaxis 32 axis be arranged on intermittent-rotation workbench 2 in the radial direction and tube clamper 33 in a side away from intermittent-rotation workbench 2 centers, described tube clamper 33 is coupling into a spring chuck with lower clamping piece 332 by elastic device 35 by upper clip 331, wherein the inner surface of lower clamping piece 332 is part annulus cylinder, have on it and the corresponding to helicla flute 333 of fluorescent tube 14 screw threads, the axis of gyroaxis 32, the axis of fluorescent tube 14, the axis of rotation of the annulus cylinder of lower clamping piece 332 overlaps mutually, the sectional dimension of the annulus cylinder of lower clamping piece 332 can be by fluorescent tube 14 away from the top cross bar of the mouth of pipe and the space between the circumference glass tube less than the top cross bar of fluorescent tube 14 and the size between the circumference glass tube.
As shown in Figure 7, the mated condition schematic diagram of device and intermittent-rotation workbench is cut in rough lumber among announcement Fig. 3, described rough lumber is cut device 41 and is comprised support 411, cutting head 412, cutting head track 413, cutting head track 413 is settled on described support 411 tops, settle cutting head 412 on the cutting head track 413, described cutting head 412 comprises cutting blade 4121, the high speed rotating device 4122 of cutting blade 4121 is installed, and the motor 4123 of drive high speed rotating device 4122 rotations, cutting blade 4121 is installed on the intermittent-rotation workbench 2 fluorescent tube 14 on the device 3 of corresponding fluorescent tube folder position in the radial direction by the dried cutting process requirement of fluorescent tube, and described cutting head track 413 is by nut 414, with nut 414 fit screw rod 415, and the motor 416 control cutting heads 412 that are connected screw mandrel 415 terminations seesaw along rail set 413.
Seeing also Fig. 8, is the smart cutter sweep among Fig. 3 and the mated condition schematic diagram of intermittent-rotation workbench.This essence cutter sweep 42 comprises support 421, diamond dust saw blade 422, cooling water pipe 423, cutter sweep 424, rail set 425, rail set 425 is settled on described support 421 tops, settle cutter sweep 424 on the described rail set 425, rail set 425 is by nut 426, the screw mandrel 427 that matches with nut, and be connected screw mandrel 427 terminations stepping motor 428 control cutter sweep 424 and seesaw, diamond dust saw blade 422 is installed on the high speed rotating shaft 4241 of cutter sweep 424, drive its high speed rotating by motor 429, fluorescent tube 14 nozzle positions of fluorescent tube folder position device 3 clampings on diamond dust saw blade 422 and the intermittent-rotation workbench 2 are corresponding, and cooling water pipe 423 is fixed on the cutter sweep 424 and the delivery port of cooling water pipe 423 is aimed at diamond dust saw blade 422 and installed.
As shown in Figure 9, be the water-blowing device among Fig. 3 and the mated condition schematic diagram of intermittent-rotation workbench.Described water-blowing device 5 is used to blow out the residual water that accumulates in the fluorescent tube when cutting action, comprise fixed mount 51 and blower 52, blower 52 is fixed on the fixed mount 51, fluorescent tube 14 mouth of pipe settings on the device 3 of the corresponding fluorescent tube folder of the air outlet of blower 51 position, blower 51 air inlets are connected to hair-dryer (figure does not show), and fixed mount 51 is installed on the frame 53.
As shown in figure 10, be the mated condition schematic diagram of washing pipe unit and intermittent-rotation workbench among Fig. 3.The described pipe unit 6 of washing comprises fixed mount 61 and washes tube head 62, washing tube head 62 is fixed on the fixed mount 61, the corresponding setting of fluorescent tube 14 mouths of pipe on the delivery port of washing tube head 62 and the corresponding fluorescent tube folder position device 3, wash tube head 62 water inlets and connect external water source (figure does not show), fixed mount 61 is installed on the frame 63.
As shown in figure 11, be the fluorescent tube drying device among Fig. 3 and the mated condition schematic diagram of intermittent-rotation workbench.Described fluorescent tube drying device 7 comprises fixed mount 71, the inner surface of tube blower 72, fluorescent tube outer surface blower 73, the mouth of pipe of described the inner surface of tube blower 72 is corresponding with the mouth of pipe that corresponding fluorescent tube presss from both sides fluorescent tube 14 on the device 3 of position, the mouth of pipe of fluorescent tube outer surface blower 73 is corresponding with the outer surface of fluorescent tube 14, the inner surface of tube blower 72, fluorescent tube outer surface blower 73 are installed in respectively on the fixed mount 71, and by blowing device (not shown) supply air-out, fixed mount 71 is installed on the frame 74.The surfaces externally and internally that the inner surface of tube blower 72, fluorescent tube outer surface blower 73 are respectively applied for fluorescent tube 14 dries up, so that satisfy the requirement of next step operation.
As shown in figure 12, be the light mouth device among Fig. 3 and the mated condition schematic diagram of intermittent-rotation workbench.Described light mouth device 8 comprises the combustion head 84 that fixed mount 81, fuel gas supply equipment 82 and cylinder 83 drive, described cylinder 83 is fixed on the fixed mount 81, described combustion head 84 be arranged at fluorescent tube 14 mouth of pipe horizontal levels on the corresponding fluorescent tube folder position device 3 under.When cylinder 83 outwards promotes, drive combustion head 84 elongations near after under fluorescent tube 14 mouth of pipe horizontal levels, fuel gas supply equipment 82 is responsible for burning to combustion head 84 air feed.
As shown in figure 13, be the fluorescent tube mouth of pipe sizer among Fig. 3 and the mated condition schematic diagram of intermittent-rotation workbench.Described fluorescent tube mouth of pipe sizer 9 comprises fixed mount 91, glue cup 92, glue 93, gluing head 94 and mobile cylinder 95, settle glue cup 92 on the described fixed mount 91, glue 93 is annotated in glue cup 92, gluing head 94 is installed on the cylinder 95, cylinder 95 is placed on the fixed mount 91, and described gluing head 94 is under fluorescent tube 14 mouth of pipe horizontal levels on the device 3 of the fluorescent tube folder position of correspondence.Mobile cylinder 95 mobile the next immerses gluing head 94 to starve in the glue cups 92 in the glue 93, and cylinder 95 mobile upper makes gluing head 94 contact with fluorescent tube 14 mouths of pipe and make mouth of pipe gluing be of a size of 2-6MM.Wherein, described glue 93 is polyethylene glycol oxide (the Polyethylene Oxide in the polymer resin in the water-soluble synthetic family macromolecule, be called for short PEO), what adopt in the present embodiment is that the product type of polyethylene glycol oxide is the refine Polyox wsrn 3000 and the Japanese bright Alkox E30 that becomes company of PEO-3, U.S. combinating carbide company of company of SUMITOMO CHEMICAL.
As shown in figure 14, be the quantitative coating device among Fig. 3 and the mated condition schematic diagram of intermittent-rotation workbench.Described quantitative coating device 10, comprise frame 101, be placed in the quantitative film applicator 102 on the frame 101, alumina solution supply room 103, an amount of alumina solution 1031 is housed in the alumina solution supply room 103, quantitatively film applicator 102 comprises quantitative control device 1021 and annotates film management and control system device 1022, quantitative control device 1021 comprises quantitative mobile cylinder 10211 of solution and solution dosing container 10212, the cylinder head of quantitative mobile cylinder 10211 of solution and solution dosing container 10212 links to each other, after the afterbody of solution dosing container 10212 is used solution conduit 104 and alumina solution supply room 103 is connected, described notes film management and control system device 1022 comprises the notes film tube fixing device 10221 that is installed on the frame 101, annotating the film pipe moves cylinder 10222 and annotates film pipe 10223, annotating film pipe 10223 is installed in and annotates that the film pipe moves on the cylinder 10222 and move cylinder 10222 controls it is flexible by annotating the film pipe, notes film pipe moves cylinder 10222 and is placed on the notes film tube fixing device 10221, the corresponding setting of fluorescent tube 14 mouths of pipe of clamping on the notes film head 10224 of annotating film pipe 10223 heads and the fluorescent tube folder position device 3, notes film pipe 10223 afterbodys are starched conduit 104 with powder and are linked alumina solution supply room 103.
As shown in figure 15, be the drying oven among Fig. 3 and the mated condition schematic diagram of intermittent-rotation workbench.Described drying oven 11 comprises the furnace wall 111 of both ends open and is contained in some heating elements 112 on the furnace wall 111, have the elongated slot 113 that can press from both sides position device 3 gyroaxises that runs through whole sidewall on the sidewall of described furnace wall 111 by fluorescent tube, the fluorescent tube 14 nozzle position correspondences of corresponding fluorescent tube folder position device 3 clampings are provided with a blower 114 on the furnace wall 111, just transferring of fluorescent tube 14 nozzle positions is provided with a blank sulculus 115, be used to avoid fluorescent tube to film or dusting when oven dry, pile up in drying oven when unnecessary alumina solution that oozes or powder slurry, drying oven 11 is fixed on the frame 116.
As shown in figure 16, be the quantitative coating device among Fig. 3 and the mated condition schematic diagram of intermittent-rotation workbench.Described quantitative coating device 12, comprise frame 121, be placed in the quantitative powder coating machine 122 on the frame 121, powder slurry supply room 123, an amount of powder slurry 1231 is housed in the powder slurry supply room 123, quantitatively powder coating machine 122 comprises quantitative control device 1221 and annotates tube cell control device 1222, quantitative control device 1221 comprises that powder is starched quantitative mobile cylinder 12211 and powder is starched dosing container 12212, the cylinder head that powder is starched quantitative mobile cylinder 12211 and powder slurry dosing container 12212 links to each other, after the afterbody of powder slurry dosing container 12212 is starched supply room 123 and is connected with powder slurry conduit 124 and powder, described notes tube cell control device 1222 comprises the notes tube cell fixed mount 12221 that is installed on the frame 121, annotating tube cell moves cylinder 12222 and annotates tube cell 12223, annotating tube cell 12223 is installed in and annotates that tube cell moves on the cylinder 12222 and move cylinder 12222 controls it is flexible by annotating tube cell, the notes tube cell moves cylinder 12222 and is placed on the notes tube cell fixed mount 12221, corresponding settings of fluorescent tube 14 mouths of pipe of clamping on the notes prostitute 12224 who annotates tube cell 12223 heads and the fluorescent tube folder position device 3, notes tube cell 12223 afterbodys are starched conduit 124 with powder and are linked powder and starch supply room 123.
Drying oven 13 is identical with the structure of drying oven 11, does not repeat them here.
The cutting-be coated with all-in-one when work of above-mentioned double helical form fluorescent tube manufacturing, at first, the original position that fluorescent tube folder position device 3 is positioned at intermittent-rotation workbench 2 faces rough lumber and cuts device 41, the fluorescent tube 14 that will cut earlier is installed on the device 3 of fluorescent tube folder position, this moment fluorescent tube 14 just in time with lower clamping piece 332 on helicla flute 333 suitable, and by fluorescent tube folder position device 3 chuckings, at this moment, cutting device 41 by the motor-driven rough lumber will bend good fluorescent tube 14 unnecessary pins forward earlier and partly excise, driving rough lumber afterwards cuts device 41 and returns initial position backward, driving intermittent-rotation workbench 2 rotates forward, make fluorescent tube folder position device 3 forward next station to, fluorescent tube 14 is aimed at smart cutter sweep 42, drive smart cutter sweep 42 and forward a pin of fluorescent tube 14 is carried out the essence cutting, repeating above-mentioned action after the gyroaxis 32 Rotate 180 degree with fluorescent tube folder position device 3 after finishing again cuts another pin of fluorescent tube 14, then, driving intermittent-rotation workbench 2 rotates forward, make fluorescent tube folder position device 2 forward next station to, fluorescent tube 14 is aimed at water-blowing device 5, begin the fluorescent tube mouth is dried, discharge remains in the moisture content of 14 li of fluorescent tubes when essence is cut, after the blowpipe operation is finished, continuing to drive intermittent-rotation workbench 2 rotates forward, make fluorescent tube folder position device 3 forward next station to, fluorescent tube 14 is aimed at and is washed pipe unit 6, wash pipe unit 6 beginnings and in fluorescent tube 14, inject hot water or cleaning solution, fluorescent tube 14 is cleaned, film and the operation of dusting is prepared for follow-up, after matting finishes, driving intermittent-rotation workbench 2 rotates forward, make fluorescent tube folder position device 3 forward next station to, fluorescent tube 14 is aimed at fluorescent tube drying device 7, begin fluorescent tube 14 inside and outside wall blowing hot-air dryings after finishing, are driven intermittent-rotation workbench 2 again and rotate forward, make fluorescent tube folder position device 3 forward next station to, fluorescent tube 14 alignment light mouth devices 8, fluorescent tube 14 mouths of pipe that make combustion head 84 aim at well cutting carry out the operation of light mouth, after finishing, driving intermittent-rotation workbench 2 again rotates forward, make fluorescent tube folder position device 3 forward next station to, fluorescent tube 14 is aimed at fluorescent tube mouth of pipe sizer 9, and two mouths of pipe of fluorescent tube 14 are coated glue-line respectively one, then, drive intermittent-rotation workbench 2 and rotate forward, make fluorescent tube folder position device 3 forward next station to, fluorescent tube 14 is aimed at quantitative coating device 10 and drying oven 11, in fluorescent tube 14, inject quantitative alumina solution 1031 earlier, the gyroaxis 32 of revolving light pipe clamp position device 3 drives intermittent-rotation workbench 2 simultaneously and rotates forward then, when making fluorescent tube 14 enter drying oven 11, make alumina solution 1031 flow to behind the cross bar at fluorescent tube 14 tops an opposite spin fluorescent tube folder position device 3 again, make alumina solution 1031 flow to another mouth of pipe of fluorescent tube 14, finish being coated with membrane process, make alumina solution 1031 evenly be coated in fluorescent tube 14 inwalls and drying after, driving intermittent-rotation workbench 2 rotates forward, make a fluorescent tube folder position device 3 forward next station to, fluorescent tube 14 leaves drying oven 11 and aims at quantitative coating device 12, and the operation of dusting is with to be coated with membrane process similar, in fluorescent tube 14, inject quantitative powder slurry 1231 earlier, the gyroaxis 32 of revolving light pipe clamp position device 3 drives intermittent-rotation workbench 2 simultaneously and rotates forward then, when making fluorescent tube 14 enter drying oven 13, make powder slurry 1231 flow to behind the cross bar at fluorescent tube 14 tops an opposite spin fluorescent tube folder position device 3 again, make powder slurry 1231 flow to another mouth of pipe of fluorescent tube 14, finish the dusting operation, drive intermittent-rotation workbench 2 and rotate forward, after making powder slurry 1231 evenly be coated in fluorescent tube 14 inwalls and drying, fluorescent tube presss from both sides a position device 3 and leaves drying oven 13, directly takes off the finished product fluorescent tube 14 of finishing dusting from a fluorescent tube folder position device 3, finishes the process of cutting-being coated with full-automation automatically of fluorescent tube 14.
Adopt the all-in-one that cuts-be coated with of this patent to compare with present technology, can save a large amount of production costs, concrete correction data is as follows:
1, the cost of goods manufactured of using this patent to cut-be coated with all-in-one:
2, use the cost of goods manufactured of present technology:
3, comparative analysis:
4, draw to draw a conclusion through contrast:
Adopt this patent, wage cost is 15% of a present technology, and the separate unit board can be saved 204000 yuan of wages in 1 year; Power consumption is 51.5% of a present technology, and the separate unit board can be saved 35980 yuan of the electricity charge in 1 year; The floor space that this patent cut-be coated with all-in-one is 21% of a present technology floor space, can save the space greatly.
In the foregoing description, also can adopt the streamline track to replace the intermittent-rotation workbench to realize the design of the invention, that above-mentioned cutting-be coated with all-in-one can be made the pipeline system double helical form fluorescent tube manufacturing that is fit to industrialized a large amount of production needs cuts-is coated with all-in-one, enhances productivity greatly.
Claims (22)
1, a kind of full helical energy saving lamp tube manufacturing cut-be coated with all-in-one, it is characterized in that: comprise the intermittent-rotation workbench and evenly distribute being installed in several fluorescent tube folder position devices on the intermittent-rotation workbench edge, described cutting-be coated with all-in-one also comprises the saw blade cutter sweep of at least one, the fluorescent tube drying device of at least one, at least one quantitative coating device and drying oven, described saw blade cutter sweep, the fluorescent tube drying device, quantitatively coating device and drying oven fixed configurations are in the outer periphery of intermittent-rotation workbench, along intermittent-rotation workbench rotation direction, the saw blade cutter sweep is set to cut-be coated with the initial work step of all-in-one, and the back is followed successively by the fluorescent tube drying device in proper order, quantitative coating device and drying oven.
2, full helical energy saving lamp tube manufacturing as claimed in claim 1 cut-be coated with all-in-one, it is characterized in that: the pipe unit of washing that also is provided with at least one between described saw blade cutter sweep and the fluorescent tube drying device.
3, full helical energy saving lamp tube manufacturing as claimed in claim 1 cut-be coated with all-in-one, it is characterized in that: described fluorescent tube drying device and quantitatively also be provided with at least one fluorescent tube mouth of pipe sizer between the coating device.
4, full helical energy saving lamp tube manufacturing as claimed in claim 2 cut-be coated with all-in-one, it is characterized in that: described saw blade cutter sweep and wash the water-blowing device that also is provided with at least one between the pipe unit.
5, full helical energy saving lamp tube manufacturing as claimed in claim 3 cut-be coated with all-in-one, it is characterized in that: the light mouth device that also is provided with at least one between described fluorescent tube drying device and the fluorescent tube mouth of pipe sizer.
6, full helical energy saving lamp tube manufacturing as claimed in claim 3 cut-be coated with all-in-one, it is characterized in that: described fluorescent tube mouth of pipe sizer and quantitatively also be provided with at least one quantitative coating device and drying oven between the coating device.
7, cut-be coated with all-in-one as arbitrary described full helical energy saving lamp tube manufacturing among the claim 1-6, it is characterized in that: described intermittent-rotation workbench comprises base, main shaft, panoramic table, mechanical dividing wheel indexing mechanism and motor, main shaft is installed on the base, panoramic table is installed in the main shaft top, the casing of mechanical dividing wheel indexing mechanism is installed on the base, the pair of rollers that the index cam of mechanical dividing wheel indexing mechanism and the first-class branch of panoramic table are arranged should be installed, mechanical dividing wheel indexing mechanism moving/quiet ratio is 1: 3, motor is connected with the power shaft of mechanical dividing wheel indexing mechanism, and the panoramic table peripheral plane evenly distributes and fluorescent tube folder position device corresponding positioning hole.
8, cut-be coated with all-in-one as arbitrary described full helical energy saving lamp tube manufacturing among the claim 1-6, it is characterized in that: described intermittent-rotation workbench comprises base, main shaft, panoramic table, reductor, the interrupted division motor, main shaft is installed on the base, panoramic table is installed in the main shaft top, the reductor casing is installed on the base, transmission mechanism on the speed reducer output shaft is connected with the transmission mechanism of panoramic table, the reductor power shaft is connected with the interrupted division motor, the panoramic table peripheral plane evenly distributes and fluorescent tube folder position device corresponding positioning hole, and described interrupted division motor is stepping motor or servomotor.
9, cut-be coated with all-in-one as arbitrary described full helical energy saving lamp tube manufacturing among the claim 1-6, it is characterized in that: described fluorescent tube folder position device comprises fixed mount, gyroaxis, tube clamper and motor, gyroaxis is located on the fixed mount, the front end of gyroaxis is installed tube clamper, the rear end of gyroaxis links to each other with motor, and by its positive and negative rotation of Electric Machine Control, the gyroaxis of described fluorescent tube folder position device is arranged on the intermittent-rotation workbench in the radial direction along axis direction, and tube clamper is arranged on away from intermittent-rotation workbench center one side, described tube clamper is coupling into a spring chuck by upper clip and lower clamping piece, wherein the inner surface of lower clamping piece is part annulus cylinder, have on it and the corresponding to helicla flute of fluorescent tube screw thread, the axis of gyroaxis, the fluorescent tube axis, the axis of rotation of the annulus cylinder of anchor clamps lower clamping piece overlaps mutually, and the sectional dimension of the annulus cylinder of lower clamping piece is less than the top cross bar of fluorescent tube and the size between the circumference glass tube.
10, cut-be coated with all-in-one as arbitrary described full helical energy saving lamp tube manufacturing among the claim 1-6, it is characterized in that: described cutter sweep comprises a smart cutter sweep, this essence cutter sweep comprises support, the diamond dust saw blade, cooling water pipe, cutter sweep, rail set, described upper part of the frame is settled rail set, settle cutter sweep on the described rail set, rail set passes through nut, the screw mandrel that matches with nut, and be connected the screw mandrel termination stepping motor control cutter sweep and seesaw along rail set, the diamond dust saw blade is installed on the high speed rotating shaft of cutter sweep, by its high speed rotating of driven by motor, the fluorescent tube nozzle position of the fluorescent tube folder position device clamping on diamond dust saw blade and the intermittent-rotation workbench is corresponding, and cooling water pipe is fixed on the cutter sweep and the delivery port of cooling water pipe is aimed at the diamond dust saw blade and installed.
11, full helical energy saving lamp tube manufacturing as claimed in claim 10 cut-be coated with all-in-one, it is characterized in that: be provided with a rough lumber before the described smart cutter sweep and cut device, comprise support, the cutting head, cutting head track, described upper part of the frame is settled cutting head track, settle the cutting head on the cutting head track, described cutting head is provided with cutting blade and the high speed rotating device of cutting blade is installed and is driven the motor that the high speed rotating device rotates, cutting blade is installed on the intermittent-rotation workbench fluorescent tube on the device of corresponding fluorescent tube folder position in the radial direction by the dried cutting process requirement of fluorescent tube, and described cutting head track passes through nut, with the nut fit screw rod, and be connected the screw mandrel termination Electric Machine Control cutting head seesaw along rail set.
12, cut-be coated with all-in-one as arbitrary described full helical energy saving lamp tube manufacturing among the claim 1-6, it is characterized in that: described fluorescent tube drying device comprises fixed mount, the inner surface of tube blower, fluorescent tube outer surface blower, the mouth of pipe of described the inner surface of tube blower is corresponding with the mouth of pipe of corresponding fluorescent tube folder position device fluorescent tube, the mouth of pipe of fluorescent tube outer surface blower is corresponding with surface of the light tube, the inner surface of tube blower, fluorescent tube outer surface blower are installed on the fixed mount respectively, and by blowing device supply air-out.
13, cut-be coated with all-in-one as arbitrary described full helical energy saving lamp tube manufacturing among the claim 1-6, it is characterized in that: described quantitative coating device, comprise frame, be placed in the quantitative powder coating machine on the frame, powder slurry supply room, an amount of powder slurry is housed in the powder slurry supply room, quantitatively powder coating machine comprises quantitative control device and annotates the tube cell control device, quantitative control device comprises that powder is starched quantitative mobile cylinder and powder is starched dosing container, the cylinder head that powder is starched quantitative mobile cylinder and powder slurry dosing container links to each other, after the afterbody of powder slurry dosing container is starched supply room and is connected with powder slurry conduit and powder, described notes tube cell control device comprises rack-mounted notes tube cell fixed mount, annotating tube cell moves cylinder and annotates tube cell, annotating tube cell is installed in and annotates that tube cell moves on the cylinder and move cylinder and control that it is flexible by annotating tube cell, the notes tube cell moves cylinder and is placed on the notes tube cell fixed mount, corresponding settings of the fluorescent tube mouth of pipe of clamping on the notes prostitute who annotates the tube cell head and the fluorescent tube folder position device, notes tube cell afterbody is starched conduit with powder and is linked powder and starch supply room.
14, cut-be coated with all-in-one as arbitrary described full helical energy saving lamp tube manufacturing among the claim 1-6, it is characterized in that: described drying oven comprises the furnace wall of both ends open and is contained in some heating elements on the furnace wall, have on the sidewall of described furnace wall run through whole sidewall can be by the elongated slot of fluorescent tube folder position device gyroaxis.
15, full helical energy saving lamp tube manufacturing as claimed in claim 2 cuts-is coated with all-in-one, it is characterized in that: the described pipe unit of washing comprises fixed mount and washes tube head, wash tube head and be fixed on the fixed mount, the corresponding setting of the fluorescent tube mouth of pipe on the delivery port of washing tube head and the corresponding fluorescent tube folder position device.
16, cut-be coated with all-in-one as arbitrary described full helical energy saving lamp tube manufacturing in the claim 3,5,6, it is characterized in that: described fluorescent tube mouth of pipe sizer comprises fixed mount, glue cup, glue, gluing head and mobile cylinder, settle the glue cup on the described fixed mount, glue is annotated in the glue cup, the gluing head is installed on the cylinder, cylinder is placed on the fixed mount, and described gluing head is under the fluorescent tube mouth of pipe horizontal level on the device of the fluorescent tube folder position of correspondence.
17, full helical energy saving lamp tube manufacturing as claimed in claim 4 cuts-is coated with all-in-one, it is characterized in that: described water-blowing device comprises fixed mount and blower, blower is fixed on the fixed mount, and the fluorescent tube mouth of pipe on the device of the corresponding fluorescent tube folder of the air outlet of blower position is provided with.
18, full helical energy saving lamp tube manufacturing as claimed in claim 5 cuts-is coated with all-in-one, it is characterized in that: described light mouth device comprises the combustion head that fixed mount, fuel gas supply equipment and cylinder drive, described cylinder is fixed on the fixed mount, described combustion head be arranged at fluorescent tube mouth of pipe horizontal level on the corresponding fluorescent tube folder position device under.
19, full helical energy saving lamp tube manufacturing as claimed in claim 6 cut-be coated with all-in-one, it is characterized in that: described quantitative coating device, comprise frame, be placed in the quantitative film applicator on the frame, the alumina solution supply room, an amount of alumina solution is housed in the alumina solution supply room, quantitatively film applicator comprises quantitative control device and annotates film management and control system device, quantitative control device comprises quantitative mobile cylinder of solution and solution dosing container, the cylinder head of quantitative mobile cylinder of solution and solution dosing container links to each other, after the afterbody of solution dosing container is used solution conduit and the alumina solution supply room is connected, described notes film management and control system device comprises rack-mounted notes film tube fixing device, annotating the film pipe moves cylinder and annotates the film pipe, annotating the film pipe is installed in and annotates that the film pipe moves on the cylinder and move cylinder and control that it is flexible by annotating the film pipe, notes film pipe moves cylinder and is placed on the notes film tube fixing device, the corresponding setting of the fluorescent tube mouth of pipe of clamping on the notes film head of annotating the film tube head and the fluorescent tube folder position device, notes film pipe afterbody is starched conduit with powder and is linked the alumina solution supply room.
20, as arbitrary described full helical energy saving lamp tube manufacturing in the claim 16 cut-be coated with all-in-one, it is characterized in that: described glue is the polymer resin in the water-soluble synthetic family macromolecule.
21, full helical energy saving lamp tube manufacturing as claimed in claim 20 cut-be coated with all-in-one, it is characterized in that: the polymer resin in the described water-soluble synthetic family macromolecule is a polyethylene glycol oxide.
22, full helical energy saving lamp tube manufacturing as claimed in claim 1 cut-be coated with all-in-one, it is characterized in that: described saw blade cutter sweep comprises that rough lumber cuts device and smart cutter sweep, described cutting-be coated with all-in-one also comprises water-blowing device, wash pipe unit, light mouth device, fluorescent tube mouth of pipe sizer, quantitative coating device and drying oven, it puts in order and is followed successively by rough lumber and cuts device, smart cutter sweep, water-blowing device, wash pipe unit, the fluorescent tube drying device, light mouth device, fluorescent tube mouth of pipe sizer, quantitative coating device and drying oven, quantitative coating device and drying oven, wherein the initial work step that device is set to cut-be coated with all-in-one is cut in rough lumber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100711065A CN101587806B (en) | 2008-05-22 | 2008-05-22 | Cutting and spraying all-in-one machine for manufacturing full spiral type energy-saving light tube |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100711065A CN101587806B (en) | 2008-05-22 | 2008-05-22 | Cutting and spraying all-in-one machine for manufacturing full spiral type energy-saving light tube |
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| CN101587806A true CN101587806A (en) | 2009-11-25 |
| CN101587806B CN101587806B (en) | 2012-06-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2008100711065A Expired - Fee Related CN101587806B (en) | 2008-05-22 | 2008-05-22 | Cutting and spraying all-in-one machine for manufacturing full spiral type energy-saving light tube |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102074435A (en) * | 2010-12-03 | 2011-05-25 | 福州辰兴机械有限公司 | Strip lamp clamp |
| CN102789935A (en) * | 2012-07-10 | 2012-11-21 | 宜兴市基业灯具有限公司 | Powder applying machine for spiral lamp tube |
| CN103165365A (en) * | 2013-03-26 | 2013-06-19 | 江苏省勇仕照明有限公司 | Tube transmission system of straight pipe tube sealing machine |
| CN103367077A (en) * | 2013-07-23 | 2013-10-23 | 徐州锐阳照明电器设备有限公司 | Multifunctional twelve-station cracking-off and powder-coating machine and powder coating method |
| CN103887127A (en) * | 2014-03-04 | 2014-06-25 | 孙向阳 | Method for waxing and powder coating of lamp tube of fluorescent energy-saving lamp |
| CN104103474B (en) * | 2014-07-16 | 2016-08-24 | 临安市沈氏照明电器有限公司 | Electricity-saving lamp clubfoot cuts foot and singes a mouthful tube-baking integrated machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102074435A (en) * | 2010-12-03 | 2011-05-25 | 福州辰兴机械有限公司 | Strip lamp clamp |
| CN102074435B (en) * | 2010-12-03 | 2014-01-15 | 福州辰兴机械有限公司 | Strip lamp clamp |
| CN102789935A (en) * | 2012-07-10 | 2012-11-21 | 宜兴市基业灯具有限公司 | Powder applying machine for spiral lamp tube |
| CN103165365A (en) * | 2013-03-26 | 2013-06-19 | 江苏省勇仕照明有限公司 | Tube transmission system of straight pipe tube sealing machine |
| CN103165365B (en) * | 2013-03-26 | 2015-08-19 | 江苏省电力公司淮安供电公司 | The fluorescent tube transfer system of straight lamp channel closure machine |
| CN103367077B (en) * | 2013-07-23 | 2015-06-24 | 徐州锐阳照明电器设备有限公司 | Multifunctional twelve-station cracking-off and powder-coating machine and powder coating method |
| CN103367077A (en) * | 2013-07-23 | 2013-10-23 | 徐州锐阳照明电器设备有限公司 | Multifunctional twelve-station cracking-off and powder-coating machine and powder coating method |
| CN103887127A (en) * | 2014-03-04 | 2014-06-25 | 孙向阳 | Method for waxing and powder coating of lamp tube of fluorescent energy-saving lamp |
| CN103887127B (en) * | 2014-03-04 | 2016-07-06 | 孙向阳 | The method of tube of energy-saving fluorescent lamp applying wax dusting |
| CN104103474B (en) * | 2014-07-16 | 2016-08-24 | 临安市沈氏照明电器有限公司 | Electricity-saving lamp clubfoot cuts foot and singes a mouthful tube-baking integrated machine |
| CN110026323A (en) * | 2019-05-16 | 2019-07-19 | 深圳市宏商材料科技股份有限公司 | Automatic glue painting device |
| CN110026323B (en) * | 2019-05-16 | 2024-03-29 | 深圳市宏商材料科技股份有限公司 | Automatic gluing equipment |
| CN114527529A (en) * | 2022-02-18 | 2022-05-24 | 江苏传艺科技股份有限公司 | Method for preparing high-resolution structural color device |
| CN114527529B (en) * | 2022-02-18 | 2024-03-05 | 江苏传艺科技股份有限公司 | Preparation method of high-resolution structural color device |
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