A kind of preparation method of hemp dissolving pulp and the hemp dissolving pulp of preparation
Technical field
The present invention relates to the chemical fibre technology in a kind of field of textiles, relate to especially that a kind of to adopt jute be the method for feedstock production hemp dissolving pulp and the hemp dissolving pulp that adopts the preparation of this method.
Background technology
Viscose is as a kind of textile raw material; owing to have characteristics such as quality is slim and graceful, smooth, soft, comfortable; be well received by consumers; its traditional production method is to adopt cotton linter, timber etc. to produce for raw material; but current minimizing along with sown areas of cotton; reach country the forest conservation policy implementation is got more and more strictness, viscose glue raw material cotton linter, timber problem of shortage highlight just year by year.
China's crudefiber crop aboundresources, great variety of goods has the almost all main crudefiber crops in the world.The main bast fiber crop of cultivation has ramie, flax, hemp, bluish dogbane (former title mestha), jute, piemarker.Producing the crudefiber crop that goes up main plantation at present has ramie, jute, bluish dogbane, flax, hemp and sisal hemp etc., and cultivated area is 1,500 ten thousand mu to 2,500 ten thousand mu throughout the year.Wherein bluish dogbane, jute 400-500 are ten thousand mu, and resource is very abundant.
The fiber crops material is commonly called as " fire fiber crops ", is the annual herb plant of Moraceae, male and female plant division.The original producton location is at the middle part, Asia.The fiber crops assortment is planted easy, and growth is rapid, and adaptability is strong, the general high 2-3 rice of stem, and 1 year one receipts, it does not use any agricultural chemicals in plantation and growth course, be a kind of green product.Filamentary fineness is 1/3rd of a ramie in the jute, approaches cotton fiber, and fiber ends is blunt round, and therefore the textiles that adopts tossa to be formed by weaving is soft fit, need not special the processing and just can avoid its prodding and itching feeling and coarse hard sense.And tossa not only especially jewelry, expensive clothing and other valuables but also fibrillar center bigger cavity is arranged, link to each other with small holes with many cracks that fiber surface is vertically distributing, so its excellent capillarity makes tossa absorbing sweat hydrofuge performance bins outer good.And the cross section of tossa is the sealene triangle of hollow, polygon, oval type etc., its molecular structure is many ribs shape, and is looser, and spiral is arranged, therefore the tossa goods have good dissipation role to sound wave, light wave, and the ultraviolet ray in its maskable external world is to the injury of human body.The hygroscopicity of tossa is also good especially, and regain can reach about 12%, and its goods can be avoided electrostatic accumulation easily, has avoided the discharge and the pilling effect that cause because of clothing swing friction.And tossa has good heat resistance, so the relatively suitable Work Clothes of makeing sun-proof clothes, parasol and various special requirements of jute textile product and interior decoration cloth etc.And tossa also has the anti-mildew bacteria resistance function, and the jute textiles all has tangible killing action to staphylococcus aureus, Pseudomonas aeruginosa, Escherichia coli, Candida albicans etc.Therefore adopting jute is that people solve viscose glue a kind of valid approach that there is lack of raw materials for the raw material production viscose, but current people are that the method for raw material production viscose is also few with the jute, and it all is not unusual ideal that some that adopt current existence are utilized on the performances such as whiteness, intensity and elongate fiber of the viscose that jute produces for the process of raw material production viscose, does not reach production target; And its technology is also comparatively complicated, and the supplies consumption in the production is bigger, and this has influenced the utilization of people to jute, has also influenced the production and the quality of viscose to a certain extent.
Summary of the invention
It is the method for feedstock production hemp dissolving pulp with the jute that technical problem to be solved by this invention has provided a kind of, adopt this preparation method to utilize jute to produce hemp dissolving pulp, technology is simple, and supplies consumption is low, and the quality index of the hemp dissolving pulp of producing satisfies the needs that viscose is produced.
The invention provides a kind of method of utilizing jute to produce hemp dissolving pulp, for adopting the abundant jute in source is raw material, through PROCESS FOR TREATMENT such as boiling, bleachings, production stage comprises that production stage is got the raw materials ready, boiling, making beating, preceding selected slagging-off, concentrate, oxygen delignification, alkali refining, bleaching, the selected slagging-off in back, concentrate, squeezing, oven dry, cut-out, packing etc. make the hemp dissolving pulp finished product.
Its boiling is adopted in 15%~30% of the relative over dry jute of NaOH raw materials quality, liquor ratio is 1: 2.5~6, the cooking liquor sulphidity is 15%~30%, 0.05%~1.0% of the relative over dry jute of the green oxygen of digesting assistant raw materials quality, 40~80 minutes heating-up times, 165~178 ℃ of boiling maximum temperatures, temperature retention time 150~210 minutes.
Pull an oar after the boiling, making beating slurry volume concentration is 5%~10%, and beating time is 20~60 minutes, no little slurry group in the slurry.
Described oxygen delignification adopts with 2%~10% of the relative over dry jute of oxymeter quality, oxygen pressure 0.6 ± 0.05Mpa, and the oxygen delignification time is 30~60 minutes.
Described alkali refining adopts in 18% ± 0.05% of the relative over dry jute of NaOH quality, and the alkali refining temperature is 98 ± 1 ℃, and the alkali refining time is 30~60 minutes.
Described bleaching is adopted in 5%~20% of the relative over dry jute of hydrogen peroxide quality, and bleaching temperature is 60 ± 5 ℃, and bleaching time is 30~90 minutes.
Adopt said method production the hemp dissolving pulp quality be alpha cellulose mass content 〉=91%, ash content mass content≤0.1%, iron branch≤30mg/kg, whiteness 〉=72%, the degree of polymerization 500 ± 30, little dust≤240mm
2/ kg, big dust≤1.0/kg.
Adopt this kind technology utilization jute to produce hemp dissolving pulp, not only solved and currently utilized jute can't make the high-grade clothes and the problem of textiles, and technology is simple, supplies consumption is low, and utilize the quality height of the viscose of hemp dissolving pulp production, have performances such as good whiteness, intensity and elongate fiber.
In the preparation of hemp dissolving pulp, adopt the technology of this area routine, jute is cut off, screening, clean, procedures for preparation such as removal of impurities, to obtain meeting the raw materials for production of working condition, carry out boiling then, wash material, making beating, desanding, bleaching, washing, copy processing such as slurry and make hemp dissolving pulp, in the operation of producing hemp dissolving pulp, according to the needs in producing, slurry after the boiling is washed material, the production treatment process of routines in the art such as making beating back and desanding is beneficial to slurry is bleached, slurry after the bleaching is washed, copy slurry and wait the use of the jute pulp that the production treatment process of routine in the art is beneficial to make, and can carry out desanding to the slurry after the bleaching, operation such as concentrate, with the control pulp quality.
Aborning, the cut-out equipment that the equipment that is adopted adopts when getting the raw materials ready, beater when the boiling vessel in the boiling, making beating, the potcher in the bleaching, and the equipment that desander, pulp machine etc. are used in process of production is current people applied equipment in actual production, there is no special feature; And the various raw materials of using in the production technology also are that people use always in daily production.
Among the present invention, adopted above-mentioned production technology and operation to handle jute and produced hemp dissolving pulp, the feasible production that can finish hemp dissolving pulp in the present invention with less supplies consumption, not only technology is simple, is convenient to use in the production operation of reality.
The specific embodiment
Embodiment 1
At first get the raw materials ready, handle after adopting cut-out equipment that jute is cut off, and through screening, clean, preliminary treatment work such as removal of impurities, produce the jute raw material that needs with the selector symphysis, in boiling vessel, it is carried out boiling afterwards, it is 30% that conditions of cooking adopts in the relative over dry jute of NaOH quality, is to carry out dosing at 1: 6 by liquor ratio, and the cooking liquor sulphidity is 30%, 1.0% of the relative over dry jute of the green oxygen of digesting assistant raw materials quality, in 40 minutes, be warmed up to 165 ℃, and the insulation be 180 minutes, bleed off raffinate after the boiling, slurry after the boiling washed wash material, reach and meet production requirement, can pull an oar to it in beater, beating consistency is controlled between 5%, pulled an oar 60 minutes, no little slurry group carries out desanding in the slurry that require to obtain in desander, to remove impurity in the slurry and tiny fiber;
Slurry takes off tower at oxygen and carries out oxygen delignification, adopts with 10% of the relative over dry jute of oxymeter quality, and oxygen pressure is 0.6Mpa, and the oxygen delignification time is 30 minutes; Carry out alkali refining at the alkali refining tower then, adopt in 17.5% of the relative over dry jute of NaOH quality, the alkali refining temperature is 98 ℃, and the alkali refining time is 60 minutes; Bleach at the hydrogen peroxide bleaching tower at last, adopt in 20% of the relative over dry jute of hydrogen peroxide quality, bleaching temperature is 55 ℃, and bleaching time is 45 minutes.Bleed off raffinate after the bleaching and can wash, copy the pulp that operation such as slurry obtains being used to produce hemp dissolving pulp it.
Adopt the quality index of the hemp dissolving pulp that the foregoing description obtained to be: the alpha cellulose mass content: 92%, the ash content mass content: 0.09%, iron branch: 25mg/kg, whiteness: 75%, the degree of polymerization 515, little dust: 195mm
2/ kg, big dust: 1.0/kg.
Embodiment 2
The processing step that present embodiment adopted is consistent with embodiment 1, just in technology carry out boiling the time NaOH relative over dry jute quality be 25%, liquor ratio is 1: 5, the cooking liquor sulphidity is 25%, 0.1% of the relative over dry jute of the green oxygen of digesting assistant raw materials quality, be warmed up to 175 ℃ in 60 minutes, and be incubated 150 minutes;
Beating consistency was pulled an oar 45 minutes between 8%;
Slurry takes off tower at oxygen and carries out oxygen delignification, adopts with 8% of the relative over dry jute of oxymeter quality, and oxygen pressure is 0.6Mpa, and the oxygen delignification time is 40 minutes; Carry out alkali refining at the alkali refining tower then, adopt in 17.5% of the relative over dry jute of NaOH quality, the alkali refining temperature is 99 ℃, and the alkali refining time is 50 minutes; Bleach at the hydrogen peroxide bleaching tower at last, adopt in 15% of the relative over dry jute of hydrogen peroxide quality, bleaching temperature is 60 ℃, and bleaching time is 50 minutes.Bleed off raffinate after the bleaching and can wash, copy the pulp that operation such as slurry obtains being used to produce hemp dissolving pulp it.
Adopt the quality index of the hemp dissolving pulp that the foregoing description obtained to be: the alpha cellulose mass content: 92.1%, the ash content mass content: 0.08%, iron branch: 23mg/kg, whiteness: 76%, the degree of polymerization 523, little dust: 186mm
2/ kg, big dust: 0.9/kg.
Embodiment 3
The processing step that present embodiment adopted is consistent with embodiment 1, just in technology carry out boiling the time NaOH relative over dry jute quality be 20%, liquor ratio is 1: 4, the cooking liquor sulphidity is 20%, 0.5% of the relative over dry jute of the green oxygen of digesting assistant raw materials quality, be warmed up to 178 ℃ in 80 minutes, and be incubated 210 minutes;
Beating consistency was pulled an oar 30 minutes between 10%;
Slurry takes off tower at oxygen and carries out oxygen delignification, adopts with 6% of the relative over dry jute of oxymeter quality, and oxygen pressure is 0.65Mpa, and the oxygen delignification time is 50 minutes; Carry out alkali refining at the alkali refining tower then, adopt in 17.5% of the relative over dry jute of NaOH quality, the alkali refining temperature is 99 ℃, and the alkali refining time is 55 minutes; Bleach at the hydrogen peroxide bleaching tower at last, adopt in 12% of the relative over dry jute of hydrogen peroxide quality, bleaching temperature is 62 ℃, and bleaching time is 55 minutes.Bleed off raffinate after the bleaching and can wash, copy the pulp that operation such as slurry obtains being used to produce hemp dissolving pulp it.
Adopt the quality index of the hemp dissolving pulp that the foregoing description obtained to be: the alpha cellulose mass content: 93.2%, the ash content mass content: 0.09%, iron branch: 28mg/kg, whiteness: 74%, the degree of polymerization 501, little dust: 159mm
2/ kg, big dust: 1.0/kg.
Embodiment 4
The processing step that present embodiment adopted is consistent with embodiment 1, just in technology carry out boiling the time NaOH relative over dry jute quality be 18.5%, liquor ratio is 1: 3, the cooking liquor sulphidity is 15%, 0.05% of the relative over dry jute of the green oxygen of digesting assistant raw materials quality, be warmed up to 176 ℃ in 60 minutes, and be incubated 180 minutes;
Beating consistency was pulled an oar 50 minutes between 7%;
Slurry takes off tower at oxygen and carries out oxygen delignification, adopts with 2% of the relative over dry jute of oxymeter quality, and oxygen pressure is 0.65Mpa, and the oxygen delignification time is 60 minutes; Carry out alkali refining at the alkali refining tower then, adopt in 18.5% of the relative over dry jute of Na0H quality, the alkali refining temperature is 99 ℃, and the alkali refining time is 60 minutes; Bleach at the hydrogen peroxide bleaching tower at last, adopt in 5% of the relative over dry jute of hydrogen peroxide quality, bleaching temperature is 65 ℃, and bleaching time is 60 minutes.Bleed off raffinate after the bleaching and can wash, copy the pulp that operation such as slurry obtains being used to produce hemp dissolving pulp it.
Adopt the quality index of the hemp dissolving pulp that the foregoing description obtained to be: the alpha cellulose mass content: 92.5%, the ash content mass content: 0.07%, iron branch: 19mg/kg, whiteness: 73%, the degree of polymerization 495, little dust: 210mm
2/ kg, big dust: 0.8/kg.
More than be the application's a specific embodiment, should be understood that these embodiment only are used to the present invention is described and are not used in to limit the scope of the invention.Should be understood that in addition those skilled in the art can make various changes or modifications the present invention after the content of having read the present invention's instruction, these equivalent form of values fall within the application's appended claims institute restricted portion equally.