CN101575905B - Automated screeding and compaction polishing device - Google Patents
Automated screeding and compaction polishing device Download PDFInfo
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- CN101575905B CN101575905B CN2008100496980A CN200810049698A CN101575905B CN 101575905 B CN101575905 B CN 101575905B CN 2008100496980 A CN2008100496980 A CN 2008100496980A CN 200810049698 A CN200810049698 A CN 200810049698A CN 101575905 B CN101575905 B CN 101575905B
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Abstract
The invention relates to an automated mechanical device which can screed, compact and polish mortar sprayed on a building surface. The automated screeding and compaction polishing device comprises a screeding press polishing arc-shaped blade 1, a gear box 2, a bearing fixing seat 3, a drive wheel 4, a transmission rotation shaft 5, a rotation shaft fixing bearing 6, a transmission gear 7, a bladeadjustment gear 8 and a blade rotation shaft 9. When the edge of the screeding press polishing arc-shaped blade 1 is contacted with the mortar surface in parallel and rotates, a leaf blade generates pressure to the mortar, and the mortar on the wall face is compacted. Meanwhile, the edge of the arc-shaped blade generates friction o the mortar surface, polishes the mortar surface, and achieves theeffect of screeding, compacting and polishing the wall face. The invention inherits the advantages of a manual plastering plate, can continuously carry out screeding compaction polishing operation, automatically adjusts the work position of the screeding arc-shaped blade according to the travel direction of a work head, and is matched with an automated bearing platform to realize full automation.
Description
Technical field
The present invention relates to a kind of mechanical device, particularly relate to a kind of can the building surface mortar sprayed is floating, the automated machine device of compacting and polishing.
Background technology
In building construction process, the outer powder automation of building walls is a technical problem that is difficult to overcome always at present.And outside in the process of powder, mortar craft or machinery smear be attached on the metope after, how floating the mortar surface, compacting and polishing are one of the most scabrous technology.The most general way is exactly after the dust now, floating, the press polish of trowel by hand.For guaranteeing and metope adheres to closely that surfacing is smooth, also will use instruments such as wooden trowel, floating rule, guiding ruler that metope is carried out the operation processing.This process is labour-intensive operation, and fully armrest the Worker's Stadium power is finished, and takies a large amount of manpower, expends a large amount of manually, and speed is slow, and efficient is low, becomes the key factor that influences the duration.Because of demand is strong, also have some to make every effort to obtain technically break through in this field, constantly seek new method, explore newly by way of.Wherein have a kind of assisting people when carrying out road surface, hardened ground operation, the rotating disc of circular rotating disc that uses and band polishing blade, be installed on the automation carrying platform, attempt to carry out automated job at three-dimensional metope, this and manual trowel is installed in above do not have difference, be difficult to realize.Its reason is that manual operations can be used, and is not equal on the automation carrier just can use, and the carrier different-effect is also just different.Secondly in the facade and the operation of facing upward, just in the operation of metope and ceiling, this instrument is difficult to overcome because of the ash that falls of the centrifugal force generation of rotation.When Ground Operation, the mortar that throws away also drops on the ground, still is utilized; But when metope or ceiling operation, the mortar that throws away will splash down and form the ash that falls, and causes waste, contaminated environment.The said goods and technology can't satisfy the production demand, can't realize automated job, can't resolve at present problems such as, resource low at the existing waste of human resource in this field, production efficiency and waste of material, the automated screeding, compacting and the polishing problem that therefore solve in the outer powder operation still are the task of top priority.
Summary of the invention
The object of the present invention is to provide a kind of can the building surface mortar sprayed is floating, the automated machine device of compacting and polishing.In order to achieve the above object, technical scheme of the present invention is achieved in that a kind of automated screeding and compaction polishing device, it is characterized in that comprising: floating press polish arc shaped blade 1, gearcase 2, bearing fixed seat 3, driving wheel 4, drive shaft 5, rotating shaft rigid bearing 6, travelling gear 7, blade is adjusted gear 8 and blade rotor 9; Drive shaft 5 is fixing by rotating shaft rigid bearing 6; Travelling gear 7 is fixed on an end of drive shaft 5, can rotate under driving wheel 4 drives; Travelling gear 7 and blade are adjusted gear 8 and are installed in gearcase 2 inside, and blade is adjusted gear 8 and is meshed with the travelling gear 7 that is in the center as planetary gear, and travelling gear 7 rotates a plurality of blades adjustment of drive gears 8 and rotates simultaneously; Blade rotor 9 one ends are fastened on the center of floating press polish arc shaped blade 1, and the other end is connected to blade and adjusts gear 8, and blade is adjusted the floating press polish arc shaped blade 1 of gear 8 rotation drives and rotated around blade rotor 9; Blade is adjusted on the gear 8 stopping means 8-1.
Described a kind of automated screeding and compaction polishing device, design has floating press polish arc shaped blade 1, and floating press polish arc shaped blade 1 is an arc shaped blade, two symmetries is arranged and be parallel to the edge of blade rotor 9.Floating press polish arc shaped blade 1 is used for realizing floating, the compacting and the polishing operation function on mortar surface.
Described a kind of automated screeding and compaction polishing device, its drive shaft 5 one ends connect driving wheel 4, one ends and connect travelling gear 7.Driving wheel 4 rotates under motor drives, and drive shaft 5 rotates thereupon, and drives travelling gear 7 rotations.Drive shaft 5 is fixed on the bearing fixed seat 3 by rotating shaft rigid bearing 6, and drive shaft 5 can be rotated at bearing fixed seat 3 centers.
Described a kind of automated screeding and compaction polishing device, it is in the travelling gear 7 at center and is in peripheral planetary gear is that blade adjustment gear 8 matches, be used for realizing that the operating position of floating press polish arc shaped blade 1 adjusts automatically: blade is adjusted gear 8 and is meshed with travelling gear 7, and with travelling gear 7 rotations; Stopping means 8-1 guarantees that the rotation of blade adjustment gear is within scope of design; When blade is adjusted gear 8 and is turned to stopping means 8-1 position, travelling gear 7 driven gear boxes 2 unitary rotation, and drive a plurality of floating press polish arc shaped blades 1 and rotate together.
Described a kind of automated screeding and compaction polishing device, make its drive shaft 5 perpendicular to ground, and be parallel to metope, the central axis of then floating press polish arc shaped blade 1 also is parallel to metope, with the outer tangent position of floating press polish arc shaped blade 1 adjust to floating after mortar surface overlap.When motor drives driving wheel 4 rotates, travelling gear 7 can at first drive blade and adjust gear 8 rotations, after turning to stopping means 8-1 position, the driving force of the travelling gear 7 that blade adjustment gear 8 is subjected to and the resistance of stopping means 8-1 reach balance, and blade is adjusted gear 8 and no longer is rotated further.By design make this moment floating press polish arc shaped blade 1 the edge tangent line with floating after the mortar surface just overlap.This moment, travelling gear 7 was rotated further, and driving force is adjusted gear 8 by blade and is delivered on the gearcase 2, thus driven gear box 2 and a plurality of floating press polish arc shaped blade 1 unitary rotation.When floating press polish arc shaped blade 1 and mortar surface contacted and turns over, the arc shaped blade edge can stay next arc vestige on the mortar surface, and the apex lines position of arc vestige is exactly the mortar surface location after floating.When this device is parallel to the metope level at the uniform velocity during straightaway, a plurality of floating press polish arc shaped blades 1 take turns to smear, and can stay row's arc vestige on the mortar surface.Speed and drive shaft 5 rotating speeds that reasonable control device integral body is advanced link to each other the arc vestige on the metope in twos.When the apex lines of adjacent two arc vestiges connected together, previous arc vestige was covered by arc vestige subsequently, only stays arc vestige apex lines on the metope, and intensive linking to each other of many arc vestige apex lines just formed a plane.When arc shaped blade was smeared the mortar surface, at first blade had produced contention effect power to mortar, the mortar compacting on the metope; The arc shaped blade edge has produced frictional force to the mortar surface simultaneously, mortar surface troweling.This device was smeared from the mortar surface, produced above-mentioned two kinds of effects simultaneously, proved that the work of this device can be polished metope mortar screeding and compaction.
Beneficial effect
The invention has the beneficial effects as follows: when the screeding and compaction polishing device central axis perpendicular to ground and when being parallel to the metope straightaway, under dynamical system drives, a plurality of floating press polish arc shaped blades were smeared the mortar surface by turns fast, the arc shaped blade edge can stay a lot of arc vestiges on the mortar surface, the apex lines of arc vestige is intensive to link to each other, just form a plane, reached floating effect.When arc shaped blade was smeared the mortar surface, at first blade produced squeezing action power to the metope mortar, the compacting of metope mortar; The arc shaped blade edge produces friction force to the metope mortar simultaneously, the floating troweling of metope mortar.Smeared fast owing to smear an arc shaped blade more, and be equivalent to same position multi-angle pressure is smeared, rubbed, and made mortar and metope in conjunction with more intact, the surface is also smooth more smooth, and can not produce grey phenomenon.This screeding and compaction polishing device has been inherited the hand plastering plate can be the advantage of mortar surface compaction troweling, can carry out the screeding and compaction polishing operation to the mortar surface continuously automatically again, and can adjust the operating position of floating press polish arc shaped blade automatically according to the working head direct of travel.The present invention is installed on the automation carrying platform, screeding and compaction polishing device is moved along work plane automatically, change direct of travel automatically, adjust floating press polish arc shaped blade operating position automatically, can realize the full automation operation of this work progress.
Description of drawings
Fig. 1 is an overall structure schematic diagram of the present invention, also can be used as Figure of abstract.
Fig. 2 is an overall structure vertical view of the present invention, and this device clockwise rotated and carried out the screeding and compaction polishing operation this moment.
Structural representation when Fig. 3 adjusts to rightabout for the floating press polish arc shaped blade of the present invention, this device rotated counterclockwise and carried out the screeding and compaction polishing operation this moment.
Fig. 4 is a blade automatic regulating apparatus structural representation of the present invention.
Gears engaged schematic diagram when Fig. 5 turns clockwise for working head integral body of the present invention, floating press polish arc shaped blade was in and was fit to the position of work clockwise this moment.Internal arrows is represented travelling gear 7 rotation directions, and outside arrow is represented working head unitary rotation direction.
Fig. 6 is the clockwise adjustment process schematic diagram of press polish blade of the present invention, and this moment, travelling gear 7 drive blades adjustment gears 8 clockwise rotated, and arrow is represented the gear rotation direction, and working head integral body is not rotated.
Gears engaged schematic diagram when Fig. 7 is rotated counterclockwise for working head integral body of the present invention, floating press polish arc shaped blade was in and was fit to the position of work counterclockwise this moment.Internal arrows is represented travelling gear 7 rotation directions, and outside arrow is represented working head unitary rotation direction.
Fig. 8 is the schematic diagram of the counterclockwise adjustment process of the floating press polish arc shaped blade of the present invention, and this moment, travelling gear 7 drive blades adjustment gears 8 rotated counterclockwise, and arrow is represented the gear rotation direction, and working head integral body is not rotated.
Wherein:
1, floating press polish arc shaped blade
2, gearcase
3, bearing fixed seat
4, driving wheel
5, drive shaft
6, rotating shaft rigid bearing
7, travelling gear
8, blade is adjusted gear
The 8-1 stopping means
9, blade rotor
10, mortar surface, floating back
The specific embodiment
In reality was made, floating press polish arc shaped blade 1 adopted thick walled steel tube to make or adopts the steel plate punching press to make, and makes two straight flanges of arc shaped blade be parallel to central axis and symmetry.Bearing fixed seat 3 is fixed on the fixed mount of automation carrying platform, and whole device can be under driving wheel 4 drives be the center rotation with drive shaft 5.The design attitude of stopping means 8-1, guarantee that blade is adjusted gear 8 and rotate in place after, a work straight flange of floating press polish arc shaped blade 1 rotate in place simultaneously, when promptly arriving arc shaped blade with the device unitary rotation the greatest circle position that can smear.Blade is adjusted gear 8 and is equated with travelling gear 7 moduluses, can intactly mesh.Driving wheel 4 can adopt gear or sprocket wheel, cooperates transmission with gear that motor adopts or chain.Motor is connected under the control system effect, beginning forward rotation or backward rotation, and perhaps cutting off the electricity supply stops operating.
When carrying out the screeding and compaction polishing, make this device drive shaft 5 perpendicular to ground, be parallel to metope, then floating press polish arc shaped blade 1 central axis also is parallel to metope, and the outer tangent line of a straight flange of floating press polish arc shaped blade 1 is overlapped with requiring floating mortar surface location.When the turn over of screeding and compaction polishing head was moving, each arc shaped blade contacted and turns over the mortar surface.The arc shaped blade edge was smeared from the mortar surface, mortar material for metope has squeezing action, and unnecessary mortar is squeezed away, and stays a smooth arching trajectory, because it is very narrow edge that each arc shaped blade is smeared the part of out-of-date contact mortar, thereby can adsorb mortar hardly; Even some absorption is arranged, when arc shaped blade turned over the mortar surface, the mortar of absorption can be thrown toward the surface of direct of travel, and the arc shaped blade that is arrived is subsequently smeared pressure once more, therefore can not cause grey phenomenon.When this device and metope are maintained fixed apart from level at the uniform velocity during straightaway, because the fast rotational of motor and transmission system, each arc shaped blade was smeared from the mortar surface with bying turns fast, the many arching trajectorys of formation on the mortar surface.The speed that the floating calendering device integral body of appropriate design is advanced and the rotating speed of drive shaft 5, the arc vestige on the metope can link to each other in twos.When the apex lines of adjacent two arc vestiges connected together, previous arc vestige was covered by arc vestige subsequently, only stays arc vestige apex lines on the metope, and intensive linking to each other of many arc vestige apex lines just formed a plane.When arc shaped blade was smeared the mortar surface, at first blade produced contention effect power to the metope mortar, the compacting of metope mortar; Arc shaped blade produces friction force to the metope mortar simultaneously, the floating press polish of metope mortar.The above results proves, uses this device can reach the effect of metope mortar screeding and compaction polishing in the white washed wall operation.
The present invention has designed floating press polish arc shaped blade automatic regulating apparatus, guarantees the plaster uniformity of direction and working head rotation direction of arc shaped blade.The course of work of blade automatic regulating apparatus is such:
Suppose that the screeding and compaction polishing device central rotating shaft is perpendicular to ground and be parallel to metope straightaway from left to right.Motor drives driving wheel 4 clockwise rotates, drive shaft 5 and travelling gear 7 also clockwise rotate, driving blade adjustment gear 8 rotates counterclockwise, when turning to stopping means 8-1 position, blade is adjusted gear 8 and can't be rotated further, make this moment floating press polish arc shaped blade 1 just turn to clockwise operating position, the position that the outer tangent line of a straight flange of promptly floating press polish arc shaped blade 1 will overlap with mortar after floating surface by design.Travelling gear 7 continues to clockwise rotate, and then driven gear box 2 integral body clockwise rotate, and floating press polish arc shaped blade above it 1 keeps the operating position along with integral body clockwise rotates, and the mortar surface is formed floating, compacting and polishing action, as shown in Figure 5.
When working head arrived the right hand edge of work plane, motor began opposite spin under the control system effect, drove driving wheel 4 and rotated counterclockwise, and drive shaft 5 and travelling gear 7 also rotate counterclockwise.Travelling gear 7 at first drove blade and adjusted gear 8 and clockwise rotate this moment, and drove floating press polish arc shaped blade 1 and clockwise rotate, and adjusted to the operating position, and adjustment process as shown in Figure 6.
When turning to another stopping means 8-1, blade is adjusted gear 8 stress balances and can not be rotated further, make this moment floating press polish arc shaped blade 1 just turn to counterclockwise operating position, the surperficial position that overlaps of the outer tangent line of another straight flange of promptly floating press polish arc shaped blade 1 and mortar by design.Travelling gear 7 continues to rotate counterclockwise, and then driven gear box 2 integral body rotate counterclockwise, and floating press polish arc shaped blade above it 1 keeps operating position integral body along with rotating counterclockwise, and the mortar surface is formed floating, compacting and polishing action, as shown in Figure 7.
When working head arrived the left hand edge of work plane, motor is opposite spin once more under the control system effect, drove driving wheel 4 and clockwise rotated, and drive shaft 5 and travelling gear 7 also clockwise rotate.Travelling gear 7 at first drove blade and adjusted gear 8 and rotate counterclockwise this moment, and drove floating press polish arc shaped blade 1 and rotate counterclockwise, and adjusted to the operating position, and adjustment process as shown in Figure 8.After floating press polish arc shaped blade 1 was adjusted to as shown in Figure 5 operating position, working head began integral body and turns clockwise.
When this device carries out automated job, the arc shaped blade automatic regulating apparatus can conversion between Fig. 5, Fig. 6, Fig. 7 and state shown in Figure 8, when change in travel direction, arc shaped blade is at first made corresponding adjustment, to adapt to the screeding and compaction polishing operation requirement to the mortar surface; Arc shaped blade is adjusted to after the operating position, and whole working head begins unitary rotation again, drives floating press polish arc shaped blade and carries out work.
Automated screeding and compaction polishing device is matched with the automation carrying platform, and the realization screeding and compaction polishing device is changed direct of travel automatically automatically along the work plane rectilinear motion, can realize the full automation operation of this work progress.
Claims (4)
1. an automated screeding and compaction polishing device is characterized in that comprising: floating press polish arc shaped blade (1), gearcase (2), bearing fixed seat (3), driving wheel (4), drive shaft (5), rotating shaft rigid bearing (6), travelling gear (7), blade is adjusted gear (8) and blade rotor (9); Drive shaft (5) is fixing by rotating shaft rigid bearing (6); Travelling gear (7) is fixed on an end of drive shaft (5), can rotate under driving wheel (4) drives; Travelling gear (7) and blade are adjusted gear (8) and are installed in gearcase (2) inside, blade is adjusted gear (8) and is meshed with the travelling gear that is in the center (7) as planetary gear, and travelling gear (7) rotates a plurality of blades adjustment gears of drive (8) and rotates simultaneously; Blade rotor (9) one ends are fastened on the center of floating press polish arc shaped blade (1), and the other end is connected to blade and adjusts gear (8), and blade is adjusted gear (8) the rotation floating press polish arc shaped blade of drive (1) and rotated around blade rotor (9); Blade is adjusted on the gear (8) stopping means (8-1).
2. automated screeding and compaction polishing device according to claim 1 is characterized in that: design has floating press polish arc shaped blade (1), and floating press polish arc shaped blade (1) is an arc shaped blade, and blade has two symmetries and is parallel to the edge of blade rotor (9).
3. automated screeding and compaction polishing device according to claim 1, it is characterized in that: being in the travelling gear (7) at center and being in peripheral planetary gear is that blade adjustment gear (8) matches, be used for realizing that the operating position of floating press polish arc shaped blade (1) adjusts automatically: blade is adjusted gear (8) and is meshed with travelling gear (7), and rotates with travelling gear (7); Stopping means (8-1) guarantees that the rotation of blade adjustment gear is within scope of design; When blade is adjusted gear (8) and is turned to stopping means (8-1) position, travelling gear (7) driven gear box (2) unitary rotation, and drive a plurality of floating press polish arc shaped blades (1) and rotate together.
4. automated screeding and compaction polishing device according to claim 1 is characterized in that: drive shaft (5) one ends connect driving wheel (4), and an end connects travelling gear (7); Drive shaft (5) is fixed on the bearing fixed seat (3) by rotating shaft rigid bearing (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100496980A CN101575905B (en) | 2008-05-06 | 2008-05-06 | Automated screeding and compaction polishing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100496980A CN101575905B (en) | 2008-05-06 | 2008-05-06 | Automated screeding and compaction polishing device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101575905A CN101575905A (en) | 2009-11-11 |
| CN101575905B true CN101575905B (en) | 2010-12-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2008100496980A Expired - Fee Related CN101575905B (en) | 2008-05-06 | 2008-05-06 | Automated screeding and compaction polishing device |
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| Country | Link |
|---|---|
| CN (1) | CN101575905B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102677878B (en) * | 2011-03-16 | 2014-11-26 | 朱建彬 | Automatic trowelling and burnishing device |
| CN103276883B (en) * | 2013-06-18 | 2015-11-18 | 济南蓝海传动机械有限公司 | Automatic wall surface troweling machine blade angle adjusting device |
| CN106592939A (en) * | 2016-12-21 | 2017-04-26 | 山河智能装备股份有限公司 | Continuous automatic coating device |
| CN114319789B (en) * | 2020-09-29 | 2023-09-19 | 广东粤晟建工集团有限公司 | Automatic plastering robot |
| CN113530178B (en) * | 2021-07-14 | 2022-09-06 | 苏州方石科技有限公司 | Floor finishing robot and control method thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2204670C1 (en) * | 2001-10-25 | 2003-05-20 | Санкт-Петербургский государственный архитектурно-строительный университет | Gear to smooth concrete surfaces |
| CN1519447A (en) * | 2003-09-02 | 2004-08-11 | 黄修文 | Electric smearing plate device |
| CN2725420Y (en) * | 2004-07-23 | 2005-09-14 | 周德平 | Smearing component element |
| CN101117849A (en) * | 2007-08-30 | 2008-02-06 | 于复生 | Wall floating device |
-
2008
- 2008-05-06 CN CN2008100496980A patent/CN101575905B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2204670C1 (en) * | 2001-10-25 | 2003-05-20 | Санкт-Петербургский государственный архитектурно-строительный университет | Gear to smooth concrete surfaces |
| CN1519447A (en) * | 2003-09-02 | 2004-08-11 | 黄修文 | Electric smearing plate device |
| CN2725420Y (en) * | 2004-07-23 | 2005-09-14 | 周德平 | Smearing component element |
| CN101117849A (en) * | 2007-08-30 | 2008-02-06 | 于复生 | Wall floating device |
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| Publication number | Publication date |
|---|---|
| CN101575905A (en) | 2009-11-11 |
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Granted publication date: 20101208 Termination date: 20170506 |