CN101571136A - Feedwater unit and embedded formed product - Google Patents

Feedwater unit and embedded formed product Download PDF

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Publication number
CN101571136A
CN101571136A CNA200910137361XA CN200910137361A CN101571136A CN 101571136 A CN101571136 A CN 101571136A CN A200910137361X A CNA200910137361X A CN A200910137361XA CN 200910137361 A CN200910137361 A CN 200910137361A CN 101571136 A CN101571136 A CN 101571136A
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CN
China
Prior art keywords
suction
supply device
water supply
chamber
pump
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CNA200910137361XA
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Chinese (zh)
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CN101571136B (en
Inventor
丰田耕司
玉川充
加藤康志
新垣彰平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fuji Oil Co Ltd
Kawamoto Pump Mfg Co Ltd
Original Assignee
Kawamoto Pump Mfg Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2008122458A external-priority patent/JP5238344B2/en
Priority claimed from JP2008128708A external-priority patent/JP5244451B2/en
Application filed by Kawamoto Pump Mfg Co Ltd filed Critical Kawamoto Pump Mfg Co Ltd
Publication of CN101571136A publication Critical patent/CN101571136A/en
Application granted granted Critical
Publication of CN101571136B publication Critical patent/CN101571136B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

A main body part (2) of the feedwater unit (1) includes a base frame part (10) formed by resin material integratedly; a self-sucking part (11), having a self-sucking chamber (36) with a space inside and a self-sucking chamber cover (42) for covering an opening of the self-sucking chamber (36); and a pump (13) having a motor (12) and arranged on the base frame part (10), wherein the base frame (10) is provided with a base frame main body (20) and a flow path part (21) integratedly. The flow path part (21) is provided with a suction flow path part (31) having a suction opening (30); a communicating part (38) having a pump casing (34) of the pump (13), the self-sucking chamber (36) of the self-sucking part (11) and an opening part (37); and a discharge flow path part (40) having two discharge openings (39) and connected with the communicating part (38).

Description

Water supply device and embedding moulding product
Technical field
The present invention relates to make each to constitute the embedding moulding product that product are configured in the water supply device on the same base and are inserted with inserts in resin component.
Background technique
At present, for the water-supply source from well and groove etc. carries out and the corresponding high efficiency pump running of load, known have water supply device that the control gear of combined converter on the pump of motor etc. is arranged in connection (binding).
Such water supply device, for example known have on metallic or resinous base mounting pump and control gear etc. constitute product, covers each with cover and constitute product and the water supply device of formation.These water supply device are owing to constitute product and be configured on the base with each, so can realize miniaturization, lightweight, are provided with and mobilely also become easy.
In addition, known have following water supply device, wherein, will by metallic material form have flow channel tube and the pump case from the suction-chamber is configured on the base, the motor that impeller is fixed on its running shaft is configured on the pump case in the mode that running shaft becomes vertical.Such water supply device can vertically be placed motor, improve space efficiency, therefore also can dispose accumulator etc. on the flow channel tube of still keeping small-sized pump case.
Real opening in the flat 05-047497 communique discloses the water supply device that use resinous base as water supply device in Japan, also can prevent the distortion of base.In addition, the water supply device that have high cooling performance as the convertor device in the water supply device use cover are disclosed in Japanese kokai publication hei 11-210640 communique.
In addition, the employed pump of water supply device has the hub plate (hereinafter referred to as " inner casing ") that is formed by metallic material between impeller and pump case.This inner casing is fixed on the pump case by binder etc., prevents that the impeller rotation from driving its rotation.In addition, pump uses the cascade rotary pump (turbulence pump) of Miniaturizable etc.
Also known have following embedding moulding product, and it is shaped by the inserts that embeds in plastic article as the fixed mechanism of screw bolt and nut etc., though be plastic article thus, has metal fixed mechanism integratedly.
Such embedding moulding product, known have in mould behind the reloading insert inject resin material and the method for the plastic article that is shaped, or in plastic article, insert the method for inserts.Such inserts employed fixed mechanism that is shaped need have the intensity of regulation and is fixed on the plastic article.
That is, fixed mechanism (inserts) screws togather by fixed mechanism and paired secure components such as screw bolt and nut and is fastened.When this fixed mechanism and secure component screw togather, in the constant intensity and embedded resin moulding product that needs fixed mechanism to have to prevent to dally with respect to plastic article.In addition, when fixed mechanism and retention mechanism are fastening, on approaching mutually direction, apply power, therefore also need from the intensity that plastic article breaks away from fixed mechanism be fixed on the plastic article can prevent fixed mechanism.Therefore, inserts is securely fixed in the plastic article.
As an example of such embedding moulding product, the employed resinous base of water supply device is arranged.Resinous base like this is used in the water supply device, and these water supply device are fixed as the fixed mechanism of inserts by the formation product and the utilization of mounting pump and control gear etc. on this base, and each constitutes product and constitutes with the cover covering.Such water supply device are owing to constitute product and be configured on the base with each, thus can realize miniaturization, lightweight, and be provided with and mobilely also become easy.
In above-mentioned water supply device, there is following problem.That is, because pump is connected with pump case with motor, and then it is configured on the base, so constitute product and cause the employed components number of water supply device many in order to constitute each integratedly.If it is many that components number becomes, then the operation of assembling operation also becomes many.For the assembling operation operation, if its process number increases, then the activity duration also increases, and correspondingly manufacture cost also increases.For these reasons, require to reduce components number and reduction manufacture cost.
In addition, water supply device are required further miniaturization, lightweight and reduction manufacture cost according to user's demand.
At this,, also consider the method that the pump case that will be shaped by metallic material is shaped with resin material in order to realize lightweight.Like this, with the resin material pump case that is shaped, need be on this pump case the inner casing of fixing metal system.For example, as this fixation method, have that the interference of utilizing embeds squeeze into fixing or by adhesive-applying and fixing method.
But if by the interference embedding metal inner casing is fixed in the resinous pump case, then pump case is pushed along the footpath direction by inner casing.Therefore, pump case is subjected to stress, owing to the stress life breakage, might shorten the life-span of pump case.In addition, under the situation of adhesive-applying between pump case and the inner casing, owing to adhesive portion is exposed in the water, so the deterioration of binder might reduce bonding strength, if bonding strength reduction like this, the then possibility that also exists inner casing to rotate with impeller.
In addition, reducing conditioning in recent years in each field is the task of top priority.When having the plastic article of the parts (inserts) that use metallic material, do not distinguishing under the discarded situation landfill and become waste when discarded.Therefore, in order to carry out the utilization again of resource, need classify to each material.In addition, under not recycling situation, also need to classify.
But, because inserts and plastic article are firmly fixed, being not easy separately so exist, discarded needed time and cost increase such problem.Particularly, if for discarded and increase cost, then when discarded, burdens such as increase MANUFACTURER, nullifier and reclaimer's time and cost.
Relative with such inserts, known have the inserts that adheres to resin and be fixed on the plastic article on the part as the inserts of fixed mechanism etc. to be shaped.Such inserts is shaped because employing makes resin attached to the structure on the part of inserts, so separately becoming of inserts and plastic article is easy.Therefore, embed the moulding product, can reduce separately discarded needed cost by using.But, embedding the moulding product and just reduced discarded needed cost, its strength ratio inserts is poor, therefore worries and can't use in fixed mechanism.
Such embedding moulding product might in use be restricted, and then fixed mechanism need additionally be set.Therefore, embed the moulding product and also may make plastic article become complicated, manufacture cost increases.In addition, in the inserts parts, also existing can't be in the situation that requires to use under the situation of seal.
Summary of the invention
Therefore, the object of the present invention is to provide a kind of water supply device that each constitutes product that on same base, dispose, particularly can reduce manufacture cost and realize light-weighted water supply device.In addition, its purpose is to provide a kind of water supply device in company with rotation that can easily prevent inner casing.And then its purpose is to provide a kind of intensity height of inserts, the water supply device that separate easily.
Achieve the goal in order to solve above-mentioned problem, water supply device of the present invention and embedding moulding product constitute as follows.
The invention provides a kind of water supply device, it is characterized in that, comprising: base, it is one-body molded with suction passage and discharge stream; Pump, this pump has: motor, its axis direction are configured in vertical direction and are fixed on described base upper surface; Be fixed on the impeller on the running shaft of being located at this motor; Pump case, it is communicated with described suction passage and described discharge stream, and is one-body molded with described base; Inner casing, it is arranged between described impeller and the described pump case; And limitation part, it limits described inner casing at least and does rotation with respect to the sense of rotation of described impeller; Self-priming portion, it has the gentle liquid separating component from the suction-chamber, and wherein, above-mentioned have space portion from the suction-chamber and one-body molded between said pump housing and above-mentioned discharge stream, and above-mentioned gas-liquid separate component marks off two in the above-mentioned space that is communicated with from the top of suction-chamber; Suck flange, it is connected with the end of above-mentioned suction passage, has one-way valve; With the discharge flange, its end with above-mentioned discharge stream is connected.
The invention provides a kind of water supply device, it is characterized in that, on above-mentioned base, comprise: be embedded into the inserts and the fracture portion that are fixed in the above-mentioned base, fracture portion is set in place on the part of the embedding direction of this inserts, make the fracture of fracture portion by the load that on above-mentioned inserts, applies above-mentioned embedding direction, remove the fixing of above-mentioned inserts.
Description of drawings
Fig. 1 is the stereogram of the structure of the water supply device that relate to of expression one embodiment of the present invention.
Fig. 2 is the exploded perspective view of expression with the structure of the main part of water supply device.
Fig. 3 is the plan view of expression with the structure of main part.
Fig. 4 is the ground plan of expression with the structure of main part.
Fig. 5 is the stereogram of expression with the structure of the employed pedestal part of main part.
Fig. 6 is the plan view of expression with the structure of pedestal part.
Fig. 7 is the worm's eye view of expression with the structure of pedestal part.
Fig. 8 is the sectional view of expression with the stream portion of pedestal part.
Fig. 9 is that expression excision is arranged on the side view with the part of the self-priming chamber cap in the suction-chamber of main part.
Figure 10 is that expression is arranged on the sectional view with the embedding forming section on the pedestal part.
Figure 11 is that expression is arranged on the explanatory drawing with the breaking state that embeds the fracture portion on the forming section.
Figure 12 is the explanatory drawing of the fracture portion that relates to of expression variation of the present invention.
Figure 13 is the explanatory drawing of the embedding moulding product that relate to of expression variation of the present invention.
Figure 14 is the explanatory drawing of expression with the fracture of the fracture portion that embeds forming section.
Figure 15 is the explanatory drawing of the embedding forming section that relates to of expression variation of the present invention.
Figure 16 is the explanatory drawing of the embedding forming section that relates to of expression variation of the present invention.
Embodiment
Fig. 1 is the stereogram of the structure of the water supply device 1 that relate to of expression one embodiment of the present invention.Fig. 2 is the exploded perspective view of expression with the structure of the main part 2 of water supply device 1.Fig. 3 is the plan view of expression with the structure of main part 2.Fig. 4 is the ground plan of expression with the structure of main part 2.Fig. 5 is the stereogram of expression with the structure of main part 2 employed pedestal part 10.Fig. 6 is the plan view of expression with the structure of pedestal part 10.Fig. 7 is the worm's eye view of expression with the structure of pedestal part 10.Fig. 8 is the sectional view of expression with the stream portion 21 of pedestal part 10.In addition, in Fig. 1~8, B represents bolt, and F, F1 represent flowing of water, and K represents cap, and P represents piston, and S represents screw, and S1, S2 represent signaling line, and N represents nut.
As shown in Figure 1, 2, water supply device 1 possess main part 2 and cover portion 4.4 main body covered 2 in cover portion is fixed on the main part 2 by cover fixed mechanism 3.Cover fixed mechanism 3 for example uses cramp 5 and set screw 6.
Cramp 5 is made of curved face part 5a, hook portion 5b and the 5c of clasp joint portion.Hook portion 5b is arranged on the end of curved face part 5a.The 5c of clasp joint portion is arranged on another end of curved face part 5a.The 5c of clasp joint portion hangs on the main part 2 by resiliently deformable.In addition, cover fixed mechanism 3 also can only use any one in cramp 5 and the set screw 6.In addition, cover fixed mechanism 3 also can be the fixed mechanism beyond cramp 5 and the set screw 6.
Main part 2 possesses with the integrally formed pedestal part of resin material (base) 10, is arranged on the self-priming portion 11 that carries out self-priming on the pedestal part 10 and is configured in the pump with motor 12 13 on the pedestal part 10.In addition, main part 2 possess the top detector 15 that has fixing accumulator (pressure accumulater) 14, be arranged on self-priming portion 11 with screw section 14a, the transducer 16 of the control of carrying out motor 12 and the lip part 17 that is connected with pipe arrangement etc.
In addition, as shown in Figure 3, main part 2, there are self-priming portion 11, pump 13, accumulator 14, detector 15 and transducer 16 in the inboard at the outer circumferential face of pedestal part 10 with non-touching arranged spaced.In addition, the end of the lip part 17 of main part 2 is arranged on from the position that the outer circumferential face of pedestal part 10 is given prominence to a little laterally.
Describe with reference to Fig. 1~8 pair pedestal part 10.
Pedestal part 10 is for example by the molding resin material of PP-GF30% that contains 30% glass fibre in polypropylene etc.Shown in Fig. 2~8, pedestal part 10, the surface suitably has the concavo-convex of each formation product of configuration thereon.In addition, pedestal part 10 possesses the base body 20 that makes pedestal part bottom ground connection when water supply device are set and one-body molded and form the stream portion 21 of stream with this base body 20.That is, the base body 20 of pedestal part 10 and stream portion 21 form as one.
Base body 20 forms the case shape of ground connection side opening.Shown in Fig. 4,7, base body 20 possesses the hooking part 24 of the 5c of clasp joint portion of ground connection assembly department 23 and hasp cramp 5.In addition, the end of the ground wire 16d of transducer 16 is installed on the ground connection assembly department 23 with bolt B etc. with the ground wire 23b that is connected with earth rod 23a.The end of ground wire 16d is connected by being installed on the ground connection assembly department 23 with ground wire 23b.In addition, the part of the side of base body 20 is left certain distance and is formed hooking part 24 from the ground connection side.That is, hooking part 24 become base body 20 the part of side from the underpart to the shape of certain distance opening.
The base body 20 of pedestal part 10 and stream portion 21 are provided with a plurality of assembly departments 25 of fixing each formation product.Specifically, these assembly departments 25 possess the pump assembly department 25a of mounted pump 13 and the accumulator assembly department 25b of installation accumulator 14.In addition, assembly department 25 possesses the detector assembly department 25c of installation and measuring device 15, transducer assembly department 25d, the flange assembly department 25e of mounting flange portion 17 that transducer 16 is installed and the cover assembly department 25f of mounting cup portion 4.
(25a~25f) is provided with for example fixed mechanism 26 to these assembly departments 25.Fixed mechanism 26 for example possess mounting screw 6 screw hole 26a, fixing each constitute the nut insertion hole 26d of nut N that the bolt-inserting hole 26c of stud bolt (plug-in unit) 26b, inserting bolt B of product and insertion and bolt B screw togather etc. and the screw section 26e that can screw togather with screw thread at least one.
On these assembly departments 25, be formed with respectively the supporting surface 27 that each constitutes product is installed.This supporting surface 27 possesses pump supporting surface 27a and accumulator supporting surface 27b.Pump supporting surface 27a for example with the basal plane butt of motor 12, form pump 13 thus.The basal plane butt of accumulator supporting surface 27a and accumulator 14.In addition, supporting surface 27 possesses: with the basal plane butt of detector 15, and be arranged on the detector supporting surface 27c on suction-chamber 36 and interconnecting part 38 described later; The flange bearing face 27d of mounting flange portion 17; Cover supporting surface 27e with the underpart butt of the opening side of cover portion 4.
And then, on cover assembly department 25f, have the 4a of wall portion that moves restriction usefulness, prevent to misplace when cover portion 4 is on being configured in supporting surface 27.In addition, these fixed mechanisms 26 and supporting surface 27 can suitably be set according to the formation product of installing.
Screw hole 26a is provided with for the screw insertion hole 26f of the screw division perforation of screw 6 and the nut insertion hole 26g that inserts for nut N.At this, nut insertion hole 26d, 26g, its inner face form the outer shape of nut N.By nut N being inserted among these nut insertion hole 26d, the 26g engaging of the inner side surface of the outside of nut N and nut insertion hole 26d, 26g.In addition, the external diameter of nut N also can not be hexagon but rectangle.In addition, nut insertion hole 26d also can make the shape that does not engage with the external diameter of nut N, but comes the shape that screws togather with bolt etc. with the external diameter of instrument set screw nut N.
Shown in Fig. 2~8, stream portion 21 possesses the suction passage portion (suction passage) 31 with suction port 30.In addition, stream portion 21 possesses: pump case 34, and it is connected with suction passage portion 31, and the side tap hole 33 that has inlet hole 32 and be communicated with the downstream within it; Be communicated with tap hole 33, have in the above opening portion 35 from the suction-chamber 36.
Stream portion 21 possesses: with 36 opening portion 35 adjacency from the suction-chamber, have the interconnecting part 38 of the opening portion 37 that is arranged on the same supporting surface 27; With discharge stream portion (discharge stream) 40 with two exhaust ports 39 that are arranged on this interconnecting part 38.In addition, discharge stream portion 40 and be provided with accumulator assembly department 25b.Accumulator assembly department 25b side within it is formed with the screw section 26e that can screw togather with the screw section 14a of accumulator 14.
Self-priming portion 11 possesses from the suction- chamber 36, and 36 bottom is identical with its inboard area from the suction-chamber, or more inboard enlarged areas and opening is one-body molded with base body 20.In addition, self-priming portion 11 possesses self- priming chamber cap 42, and 42 sealings of this self-priming chamber cap are 36 bottom from the suction-chamber, and has 36 internal separation become the gas-liquid separation plate (gas-liquid separate component) 41 in two spaces continuous at the top from the suction-chamber.That is, self-priming portion 11 by gas-liquid separation plate 41 will be from the suction-chamber 36 inner space be divided into two continuous spaces in first space 43 and second space 44.In addition, opening portion 35 is configured to be positioned at from the suction-chamber 36 second space 44.
Form two from the mutually different height of height till the end face from suction-chamber 36 from the underpart of suction-chamber 36.36 form the space that forms two sections highly different shapes by this end face from the suction-chamber.In addition, the end face (hereinafter referred to as " first end face 45 ") from the space adjacent of suction-chamber 36 with pump case 34 form with at least one of the upper end position (end face) of the tap hole 33 of pump case 34 and inlet hole 32 on roughly the same height.With respect to this, 36 the end face (hereinafter referred to as " second end face 46 ") from separate the position of certain distance at a distance of pump case 34 forms highlyer than first end face 45 from the suction-chamber.
36 have the inner side surface adjacent with the inner side surface of pump case 34 from the suction-chamber.By the tap hole 33 of pump case 34 being arranged to be positioned at from the suction-chamber 36 side, make from the suction-chamber 36 to be communicated with pump case 34.That is, 36 adjacent with pump case 34 by the wall portion that is provided with each adjacent side from the suction-chamber.36 have in the above by connecting second end face 46 the water injection hole 36a that uses with the water filling of 36 the internal communication from the suction-chamber and above-mentioned opening portion 35 from the suction-chamber.In addition, water injection hole 36a side face within it is formed with internal thread part 36b, and is arranged to be positioned at from the suction-chamber 36 first space, 43 sides.In addition, screw togather with respect to internal thread part 36b loading and unloading piston P and water injection hole 36a freely.
In that 36 inner face is provided with slot part 47 from the suction-chamber, its by with gas-liquid separation plate 41 butts, make the gap of 36 inner faces and gas-liquid separating plate 41 do one's utmost to reduce from the suction-chamber.In addition, above suction-chamber 36, around the opening portion 37 of opening portion 35 and the interconnecting part 38 adjacent, be formed with the detector supporting surface 27c and the seal groove 27f of detector 15 with opening portion 35.
As shown in Figure 7,36 possess from the suction-chamber: at the fixing fixed base 48 of self-priming chamber cap 42 of the lower side of base body 20; With around this fixed base 48, be provided with a plurality of female tapped hole portions 49 that form in inside.In addition, from the suction-chamber 36 fixed bases 48 be provided with can for sealed member for example O shape ring wait the seal groove 48a that is inserted into wherein.
Then, use Fig. 4,9 pairs of self-priming chamber caps 42 to describe.In addition, Fig. 9 is the side view of expression excision with the part of self-priming chamber cap 42.
Shown in Fig. 4,9, self-priming chamber cap 42 possesses cap 54 and gas-liquid separating plate 41.Self-priming chamber cap 42 has and is arranged on the cap 54, form from the suction-chamber 36 inner bottom surface upper surface 51, with the abutting part 52 of fixed base 48 butts and corresponding, a plurality of patchholes 53 that insert screw S with tapped hole portion 49.Gas-liquid separation plate 41 is configured on the upper surface 51 of cap 54, and forms as one with cap 54.In addition, self-priming chamber cap 42 forms from abutting part 52 to upper surface the height till 51, makes the upper surface 51 and the lower end of tap hole 33 become roughly the same position on short transverse.Self-priming chamber cap 42 forms underside side (bottom) opening of cap 54, and its inside has the hollow shape of strength bar 55.
Gas-liquid separation plate 41, formation can 36 inner spaces be divided into the tabular of first space 43 and second space 44 with the opening area of tap hole 33 with from the suction-chamber.Gas-liquid separation plate 41 along from the suction-chamber 36 inner face to form it highly be two different height.
The position that the height of gas-liquid separation plate 41 is low (hereinafter referred to as " the first board 41a "), its top form with from first end face 45 of suction-chamber 36 on roughly the same height.The first board 41a, the end limit portion of its side insert from the suction-chamber 36 slot part 47.
With respect to this, the position that the height of gas-liquid separation plate 41 is high (hereinafter referred to as " the second board 41b "), its top is formed on and second end face 46 from suction-chamber 36 has on the certain distance height at interval.The second board 41b, the end limit portion of its side insert the slot part 47 that is arranged on from the suction-chamber 36 inner face.That is, when being combined in self-priming chamber cap 42 in suction-chamber 46, be formed with the gap at the second board 41b and the top between second end face 46 of suction-chamber 36.In addition, the thickness of gas-liquid separation plate 41 forms to insert and is arranged in the slot part 47 of suction-chamber's 36 inner faces, and the width roughly the same with the width of slot part 47.
Like this, be communicated with first space 43 and second space 44 from suction-chamber 36 by top and the gap between second end face 46 as the second board 41b of the topmost part of gas-liquid separation plate 41.Thus, 36 form stream from the suction-chamber, and are divided with the height of the second board 41b by gas-liquid separation plate 41.
Pump 13 for example uses cascade rotary pump (turbulence pump).Pump 13 possesses: the motor 12 with the running shaft 12a on the vertical of being configured in; Be fixed on the impeller 57 on the running shaft 12a; With pump case 34.In addition, pump 13 possesses: in internal configurations impeller 57 is arranged, and be limited portion 29 restriction and impeller 57 along the common rotation of sense of rotation simultaneously with the fixing inner casing 58 of pump case 34.In addition, motor 12 is provided with the bolt-inserting hole 12b that can supply insertions such as stud bolt 26b.
That is, pump 13 forms as one by pump case 34, impeller 57 and the inner casing 58 that liner 13a combination is arranged on the pedestal part 10.
Pump 13 is fixed on the housing body 20 under the state of (interarea) quadrature at the axis direction of running shaft 12a with above the housing body 20 by motor 12 and forms.In other words, by with the axis direction of running shaft 12a along the motor 12 of vertical configuration with pump supporting surface 27a butt and utilize stud bolt 26b to fix to have formed pump 13.
In addition, pump case 34 forms inner casing 58 can insert inner circumferential surface, and roughly the same with the outer shape and the outside dimension of inner casing 58.In addition, pump case 34 possesses the protuberance 34a that the arbitrary at least part at the inner face of pump case 34 forms.
Shown in Fig. 6,8, protuberance 34a, for example at the inner peripheral surface of pump case 34 and between inlet hole 32 and exhaust port 33, the height and the radius vector direction that have regulation in the short transverse of the inner peripheral surface of pump case 34 are outstanding.
At the peripheral part of pump case 34, the muscle 22 of a plurality of enhancing usefulness is one-body molded with pedestal part 10, and is provided with above-mentioned pump assembly department 25a.
As shown in Figure 2, inner casing 58 by metallic material for example the bronze etc. of CAC406 etc. constitute.Inner casing 58 possesses inlet hole portion 59, tap hole portion 60 and reverse flow hole portion 61.Inlet hole portion 59 is arranged on inlet hole 32 residing sides.Tap hole portion 60 is arranged on a side's who is divided by gas-liquid separation plate 41 of inner casing 58 the side that is positioned at first space, 43 sides of tap hole 33.Reverse flow hole portion 61 is arranged on the side that is positioned at second space, 44 sides of the opposing party's who is divided by gas-liquid separation plate 41 tap hole 33.
In addition, reverse flow hole portion 61 forms than tap hole portion 60 with by the little opening area of opening area of the opposing party's's (second space, 44 sides) of gas-liquid separation plate 41 divisions tap hole 33.That is, reverse flow hole portion 61 be owing to can make the water adverse current of discharging from tap hole portion 60, so the tap hole 33 of second space, 44 sides of dividing with the gas-liquid separation plate 41 in the downstream that is positioned at tap hole portion 60 is communicated with configuration.In addition, particularly, if in inner casing 58, watch, the then adjacent setting of upstream side of reverse flow hole portion 61 and tap hole portion 60.
In addition, inner casing 58 possesses recess 58a, and this recess 58a is formed on arbitrary at least part of outside of inner casing 58, engages with protuberance 34a or chimeric.Recess 58a, for example shown in Figure 2, be arranged between the inlet hole portion 59 and tap hole portion 60 of inner casing 58, protuberance 34a can be inserted in its inside.Recess 58a form can be chimeric with protuberance 34a size shape.In addition, such recess 58a when inner casing 58 is shaped, by cutting, casting, promptly is provided with recess 58a shape in mold and forms in moulding.
In addition, such pump case 34 and inner casing 58 are fixed by with protuberance 34a and the chimeric mode of recess 58a inner casing 58 being inserted pump case 34.That is, protuberance 34a and recess 58a be, by mutually chimeric can limit inner casing 58 along the moving of the sense of rotation of impeller 57, and can mounted pump housing 34 and the limitation part 29 of inner casing 58.In addition, the double binder of doing sealed member of coating between pump case 34 and inner casing 58.In addition, also can not use binder.
At this, also can be when being fixed on inner casing 58 insertions in the pump case 34, any one party by heating or coolant pump housing 34 and inner casing 58 makes inner casing 58 become easy to the insertion of pump case 34.In addition, also can heat or cool off any one party of protuberance 34a and recess 58a, make protuberance 34a and recess 58a chimeric.
If give an example, the position beyond the recess 58a of the then protuberance 34a of coolant pump housing 34 only, and cooling inner casing 58.Thus, protuberance 34a shrinks, and the external diameter beyond the recess 58a of inner casing 58 also shrinks.
Thus, the gap (tolerance of size) of pump case 34 and inner casing 58 becomes big.Similarly, the gap of protuberance 34a and recess 58a also becomes big.Thus, the chimeric of pump case 34 and inner casing 58 becomes easy.
Detector 15 form can testing pump 13 discharge flow rate and one of them person of head pressure.Detector 15 is provided with detector supporting surface 27c in its lower section, this detector supporting surface 27c be arranged on the opening portion 35 of self-priming portion 11 and interconnecting part 38 opening portion 37 around.At this moment, detector 15 folder is connected with detector supporting surface 27c across the liner that is arranged on O shape ring on the seal groove 27f etc.
But on detector 15, be formed with the bolt-inserting hole 15a of inserting bolt B.In addition, be provided with bolt-inserting hole 26c and nut insertion hole 26d at detector supporting surface 27c as fixed mechanism.Detector 15 inserts nut insertion hole 26d by bolt B being inserted this bolt-inserting hole 26c with nut N, and makes bolt B and nut N screw togather and be fixed.
Detector 15 possesses at least one detection unit of the detection flow of the signaling line S1 that is connected with transducer 16 and the portion that sets within it and pressure.Such detector 15 has the stream that portion within it is communicated with the opening portion 37 of the opening portion 35 of self-priming portion 11 and interconnecting part 38, and is provided with detection unit in the way of this stream.
That is, flow path portion 21, the first side of pump case 34 (upstream side) is connected with suction passage portion 31, and the interconnecting part 38 of 36 second side (downstream side) is connected with discharge stream portion 40 from the suction-chamber.Stream portion 21 is communicated with from the suction-chamber 36 and interconnecting part 38 by detector 15.Thus, from suction passage portion 31 via pump case 34 and from the suction-chamber 36 streams to the water of discharging stream portion 40, shown in F, form flowing of water like that.
Transducer 16 is connected with detector 15 by signaling line S1.Transducer 16 is fixed on the transducer assembly department 25d.In addition, transducer 16 also can use bolt B and screw etc. fixed mechanism 26 is fixing arbitrarily.
Transducer 16 is electrically connected with motor 12 by signaling line S2.Such transducer 16 forms the testing result (hereinafter referred to as signal) that receives self-detector 15 by signaling line S1, can control motor 12 based on the signal of this reception.
Transducer 16 can carry out the input output of information with the outside, and it possesses: the terminal part 16a that is connected with the outside; The notifying operator 16b that reports operational situation or mistake etc. to the outside such as use up; With from the outside to the feed cable 16c of transducer 16 supply capabilities.For example by feed cable 16c being connected with domestic power supply come to transducer 16 supply capabilities.In addition, transducer 16 is provided with the ground wire 16d that makes transducer 16 ground connection.
Lip part 17 possesses the suction flange 70 that is connected with suction port 30, with the discharge flange 71 that is connected with exhaust port 39.But but these suck flanges 70 and discharge the bolt-inserting hole 26c that flange 71 has joint 70a, the 71a of the internal thread part that is formed with connecting pipings etc. and inserting bolt B etc. respectively.
Suck flange 70 and screw togather, be fixed on the supporting surface 27 of being located at suction port 30 by the nut N that makes bolt B among the inserting bolt patchhole 26c etc. and be inserted into nut insertion hole 26d.In addition, sucking flange 70 is provided with face within it and is provided with the draining on screw thread mountain and the 70b of hole portion that exhaust is used.The 70b of hole portion is provided with the piston 70c of the sealing 70b of this hole portion.In addition, between the supporting surface 27 that sucks flange 70 and suction port 30, be provided with the liner 72 integrally formed with one-way valve 72a.
Discharge flange 71 and screw togather, and be fixed on the supporting surface 27 of being located at two exhaust ports 39 respectively by the nut N that makes the bolt B that is inserted into bolt-inserting hole 26c etc. and be inserted into nut insertion hole 26d.Between discharge flange 71 and exhaust port 39, be provided with flange gasket 73.In addition, discharge to be connected with on the flange 71 at one and lead to the pipe arrangement of supplying with target etc.In addition, but another discharge flange 71 and form for example mounting cap K, by this cap K is installed it is sealed.In addition, for another discharged flange 71, its joint 71a can be an internal thread, or different joints outside thread for example, be which kind of can, as long as can then can suitably set by sealings such as cap K.
Cover portion 4 forms its underpart and can be configured on the supporting surface 27 of inboard of the 4a of wall portion of the cover assembly department 25f that is located at housing body 20.In addition, cover portion 4 has flange cover 75,76, and this flange cover 75,76 covers lip part 17 and has the opening portion bigger slightly than the profile of lip part 17.By this flange cover 75,76, when being connected of lip part 17 and pipe arrangement etc., make cover portion 4 can not interfere pipe arrangement etc.In addition, cover portion 4 possesses the screw insertion part 77 of inserting screw 6, the hook ring 78 of the hook portion 5b of hasp cramp 5 and make feed cable 16c and open pore 79 that ground wire 23b sets to the outside from pedestal part 10.
Then use Figure 10,11 couples of stud bolt 26b to describe.Wherein, Figure 10 is the sectional view that expression is arranged on the embedding forming section 90 on the pedestal part 10, and Figure 11 is that expression is arranged on the explanatory drawing with the breaking state that embeds the fracture portion 91 on the forming section 90.
As shown in figure 10, the stud bolt of fixed mechanism 26 (inserts) 26b is embedded into (insertion) in the embedding forming section (embedding the moulding product) 90 that is arranged on the pedestal part 10.
Embedding forming section 90 possesses: at least a portion of bolt head 100a and axial region 100c be embedded into pedestal part 10 inside stud bolt 26b and be arranged on fracture portion 91 on the pedestal part 10.
In addition, also can when the shaping of for example pedestal part 10, in embedding forming section 90, embed stud bolt 26b.In addition, stud bolt 26b also can be after the shaping of pedestal part 10 by expansion pattern, be pressed into mode or hot pressing and go into mode etc. and be embedded into and embed in the forming section 90.
The screw rod 100b that stud bolt 26b possesses hexagonal bolt head 100a and gives prominence to from bolt head 100a.Screw rod 100b possesses from bolt head 100a to certain distance the axial region 100c that is provided with and the front end from the end of axial region 100c to screw rod 100b is formed with externally threaded screw section 100d.In addition, bolt head 100a is not limited to hexagon, can be square, also can be the circular cut shape of at least a portion.
That is, stud bolt 26b when nut N and screw section 100d are screwed togather, as long as its bolt head 100a and the inside butt that embeds forming section 90 (pedestal part 10) can pin rotating force, makes stud bolt 26b not rotate (idle running) jointly and gets final product.Therefore, the shape of the bolt head 100a of stud bolt 26b can suitably be set.
As shown in figure 10, fracture portion 91 is configured to form the thinner wall section 92 of its wall thickness from the outstanding part of the outer surface of the pedestal part 10 of the crown face 100e side that is provided with bolt head 100a.Thinner wall section 92 is as long as cover bolt head 100a, and the fracture portion 91 that is in scope following scope, that promptly contacted with an opposite side of the screw rod 100b face that is provided with of bolt head 100a gets final product for thin-walled.In addition, the wall thickness of the thinner wall section 92 of fracture portion 91, as shown in figure 11, so long as applying under the situation of load (stress) to screw rod 100b with hammer H etc., the thickness of 92 fractures of thinner wall section at least of fracture portion 91 gets final product.Therefore, can suitably set its thickness according to pedestal part 10 employed resin materials.
The nut insertion hole 26d of fixed mechanism 26 and bolt-inserting hole 26c form a pair of, have to be configured to the patchhole that can screw togather with the bolt B that is inserted into bolt-inserting hole 26c.In addition, nut insertion hole 26d is arranged on the surface of pedestal part 10.At this, shown in Fig. 2,5, nut insertion hole 26d is not arranged on the inserting side of bolt B to bolt-inserting hole 26c, and is arranged on from the surface of outstanding (perforation) side of bolt-inserting hole 26c.
The water supply device 1 of Gou Chenging are carried out following setting like this, at first, suck flange 70 by pipe arrangement etc. with well, be connected by water layer.Then, discharge flange 71 and the object that feeds water is connected by pipe arrangement etc.And the feed cable 16c of transducer 16 is connected with domestic power supply.
Then, when the user sends when indication running to transducer 16, to motor 12 supply capabilities, motor 12 is driven by transducer 16.By drive motor 12, running shaft 12a rotation connects or the impeller 57 that is fixed on this running shaft 12a rotates along with running shaft 12a.
Water when turning round last time etc. is got lodged in by one-way valve 72a and sucks flange 70 and water is full of under situation pump case 34 in, and shown in the mobile F of Fig. 5,6,8 water, water passes through after impeller 57 superchargings by force feed.At this moment, water is pressed to self-priming portion 11 from the tap hole portion 60 of inner casing 58 via the tap hole 33 of pump case 34.
The water that is pressed to self-priming portion 11 moves to second space 44 from first space 43 via gas-liquid separation plate 41, is sent to detector 15 from opening portion 35.The water that is sent to detector 15 moves to exhaust port 39 from the opening portion 37 of detector 15 via interconnecting part 38.Like this, when passing through the impeller 57 force feed water of pump 13, inlet hole 32 sides (first side) of pump case 34 become low pressure, open one-way valve 72a.By opening one-way valve 72a, water is inhaled in the inner casing 58 from the inlet hole 32 of the pump case 34 inlet hole portion 59 via inner casing 58.By this repeatedly, water is pressed to the downstream side, supplies water from discharging flange 71.
In addition, if water is sucked to inner casing 58, then from inner casing 58 discharge waters the time, water is immersed in the gap of pump case 34 and inner casing 58.But, the double binder of doing Sealing of coating between pump case 34 and inner casing 58.In addition, protuberance 34a and recess 58a are chimeric.Therefore, water can not move between pump case 34 and inner casing 58.
In addition, the water of discharging from pump case 34 by detector 15 time, detects the water yield and in the pressure at least one of the water of force feed, and this testing result sends to transducer 16 via signaling line S1.Transducer 16 changes the discharge capacity of pump 13 based on this testing result control motor 12.Make water supply device 1 running by this repeatable operation.
Then, first when running after water supply device 1 are provided with etc., in the pump case 34 with suck the pipe arrangement that flange 71 is connected in be full of and only accumulate under the situation of a spot of water in air or the pump case 34, the mobile of water and air that comprises self-priming at this moment described.
At first, the user unloads the piston P of water injection hole 36a, to inject water in suction-chamber 36.Shown in the mobile F1 of Fig. 6,8 water, the water of injection moves in pump case 34 (adverse current) from the tap hole portion 60 and the reverse flow hole portion 61 of tap hole 33 via inner casing 58.
Like this, carry out water filling, make be full of water in the pump case 34 after, piston P and water injection hole 36a are screwed togather, the running pump 13.Utilize pump 13 with the water in the pump case 34 (inner casing 58) from tap hole portion 60 to first space of 36 inside, 43 force feeds from the suction-chamber.The water that is compressed to first space 43 surpasses from the suction-chamber top of 36 the second board 41b, moves to second space 44.
Like this, when utilizing pump 13 force feed water, the pressure of inlet hole 32 sides becomes low pressure with respect to the pressure of the upstream side that sucks flange 70.Therefore, one-way valve 72a opens, and the air of the pipe arrangement that is connected with suction flange 70 is drawn into pump case 34.Inhaled air mix with the water of pump case 34 and by pump 13 force feeds to from the suction-chamber 36 first space 43 move (force feed).
The air that moves to first space 43 is moved upward than preferentially with water, therefore move to second space 44, and the opening portion 35 of side moves downstream from it.At this moment, by the water of force feed, a part is trapped in first space 43 with air, and remaining moves to second space 44.Move to the water in second space 44, because air preferentially moves downstream from opening portion 35, so the water of a part moves downstream from opening portion 35, other hydropexis is in second space 44, and from reverse flow hole portion 61 adverse current in pump case 34 once more shown in the mobile F1 of water.
Utilize moving of such water, can prevent from pump case 34, to be full of air the more water of sustainable supply in pump case 34.Like this, from pump 13 to being arranged on air the pipe arrangement that sucks on the flange 70 by force feed downstream successively.Thus, though in the fluid of suction pump 13 entrained gas, can or not make pump 13 be absorbed in function stop because of the self-priming that self-priming portion 11 is carried out yet.
Then, the situation to the pedestal part 10 of discarded water supply device 1 describes.
At first, remove fixed mechanism 26 and and the paired bolt B of fixed mechanism 26, nut N between screw togather, and unload the formation product that are fixed on the pedestal part 10, i.e. pump 13, accumulator 14, detector 15, transducer 16 and lip part 17 from pedestal part 10.Then, unload nut N and the bolt B that is arranged on the pedestal part 10.In addition, unscrew the screw thread S of the lower surface that is arranged on pedestal part 10, unload self-priming chamber cap 42.
Under this state, as shown in figure 11, apply load F to the stud bolt 26b that is arranged on the pedestal part 10 with hammer H etc.The stud bolt 26b of F of being subjected to loading applies load F by its bolt head 100a to the thinner wall section 92 of fracture portion 91.Thinner wall section 92 is owing to this load F ruptures.That is, apply load, make 91 fractures of fracture portion above the load limit of thinner wall section 92 by utilizing hammer H.
Because the fracture of this fracture portion 91,10 fixing stud bolt 26b are disengaged fixing by pedestal part.In addition, bolt head 100a and screw rod 100b are passed through from fracture portion 91, thereby remove, can unload stud bolt 26b by fixing that this pedestal part 10 is carried out.Like this, by unloading stud bolt 26b, can separately discard pedestal part 10 that forms by resin material and the stud bolt 26b that forms by metallic material.
According to the water supply device 1 of such formation, the double binder of doing Sealing of coating between pump case 34 and inner casing 58, and then, make as the protuberance 34a and the recess 58a of limitation part 29 chimeric.Thus, can enough simple structures prevent the common rotation that causes by impeller 57 of inner casing 58.Particularly, inner casing 58 usefulness protuberance 34a and recess 58a be physical property ground (constructivity) restriction on common sense of rotation, thereby can prevent common rotation effectively.
At this moment, as long as according to stress, set suitably that size shape and the number of protuberance 34a and recess 58a gets final product in the limitation part 29 in the common sense of rotation in the edge inferior generation of operating pressure, that 57 pairs of inner casings 58 of impeller apply of pump 13.In addition, as long as,, can design protuberance 34a and recess 58a so can not increase machining period and manufacture cost because size shape and the number of these protuberances 34a and recess 58a are appended in each molding die.
In addition, can block water flowing between the gap of pump case 34 and inner casing 58 effectively by double binder and the limitation part 29 of doing Sealing.This is for following misgivings: as the leakage of water, if the gap of water by between pump case 34 and inner casing 58, producing by tolerance of size etc., the water that then is not pressurized might be from the upstream side shifting downstream.In addition, similarly, the possibility that also exists the water be pressurized to move from the low upstream side of downstream lateral pressure.Therefore, also might carry out force feed with the hydraulic pressure of regulation.The such pump case 34 and the leakage of the water between the inner casing 58 also become the reason that pump efficiency reduces.
But, by between pump case 34 and inner casing 58, limitation part 29 being set, the leakage that the enough protuberance 34a of energy block water.Because protuberance 34a and recess 58a engage by chimeric, so water can be in the Clearance Flow of limitation part 29.Particularly, between the adjacent inlet hole 32 and tap hole 33, because its pressure reduction, the possibility of leakage is higher around pump case 34 and inner casing 58.But,, improve reliability by utilizing the leakage of limitation part 29 at textural anti-sealing.
In addition, utilize the double binder of doing Sealing can prevent more effectively leaking the gap of sealing between pump case 34 and inner casing 58.
Like this, utilize binder and limitation part 29 also can prevent the leakage of sealing effectively, prevent the reduction of pump efficiency.
In addition, under the situation of not using binder, by blocking between inlet hole portion 59 and the tap hole portion 60, also have the effect that this pump efficiency is reduced.That is, under the situation of not using binder, there is the possibility between water immersion pump case 34 and the inner casing 58.But the pump case 34 of the stream that leaks as water and the flow path area of the water between the inner casing 58 are little, and distance is also long.Therefore, the pressure of water reduces, and water also moves hardly.Like this, even water is moved, compare with the situation that water moves between inlet hole portion 59 and tap hole portion 60, its amount of movement is minimum, and the reduction amount of pump efficiency is minimum.
That is,, can prevent the moving of water between inlet hole portion 59 and the tap hole portion 60 by making protuberance 34a and recess 58a chimeric.Thus, the positive effect that has the reduction of the pump efficiency of preventing.
In addition, pedestal part 10 by will be as the suction passage portion 31 of stream portion 21, pump case 34, from suction-chamber 36, interconnecting part 38 and discharge that stream portion 40 is one-body molded by resin to be formed on base body 20.Like this, pedestal part 10 can reduce molding procedure by base body 20 and stream portion 21 are formed as one, and reduces components number, reduces manufacture cost.
In the past, in such water supply device, by being fixed on the base and used by the integrally formed pump case of metal, suction passage, discharge stream and channel member from the suction-chamber.
But, with metal integrally formed channel member, and then being fixed under the situation on the base, the Heavy Weight of channel member becomes the reason that the weight that makes water supply device self increases.In addition, because with the one-body molded channel member of metal, so the manufacture cost of material cost and casting expense etc. also uprises.And then the parts expense and the assembly expenses that are used for channel member is fixed on bolt on the base etc. also increase.
In addition, integrally formed such each constitutes the structure of product, needs to consider molding etc.Particularly as self-priming portion 11 a part of openings, when portion's moulding within it has the space of volume of regulation, need to consider molding etc., or use the fusion core.Under the situation of carrying out molding, as self-priming portion 11, portion has the space within it, extracts the core not a duck soup from the shape of opening portion less than the volume of inner space.In addition, under the situation of using the fusion core, because the fusion core is once using the back fusion, so expense uprises.
But pedestal part 10 adopts 36 the forming as one with pedestal part 10 from the suction-chamber of self-priming portion 11, and the structure of self-priming chamber cap 42 is set in addition, thereby 36 the molding from the suction-chamber can be carried out molding from the opening portion of 36 the bottom from the suction-chamber.Therefore, pedestal part 10 can be with base body 20 and stream portion 21 by resin and one-body molded.
Like this, if come moulding self-priming chamber cap 42 with the form of split, be assembled in suction-chamber 36 by bolt B etc., then can form pedestal part 10, the assembling procedure of self-priming portion 11 also is compressed to inferior limit.In addition, by 36 etc. stream portion 21 forms as one with pedestal part 10 and pump case 34 with from the suction-chamber, can reduce the manufacturing procedure of casting and resin forming processing etc., and can reduce the assembling man-hour of each formation product.In addition, owing to,, can make pedestal part 10 lightweights so compare with the situation of casting with metallic material by the integrally formed pedestal part 10 of resin.In addition, when forming pedestal part 10 by resin, owing to also form the muscle 22 of the enhancing usefulness of pedestal part 10, so can strengthen pedestal part 10.
As long as the mould that disposable making pedestal part 10 moulding are used can carry out the moulding of pedestal part 10, and be applied in the volume production.In addition, to compare resin material cheap with metallic material.Therefore, can reduce the manufacture cost of pedestal part 10.Thereby the manufacture cost of water supply device 1 also reduces.
In addition, on pedestal part 10, metallic material can only use bolt B and nut N etc., can realize the lightweight of pedestal part 10.Thus, use the water supply device 1 of pedestal part 10 light weight that also becomes.Particularly, such water supply device 1 are used for the various uses of home-use well and water reception tank etc., therefore operator not only, and also the user is provided with place etc. according to the changes of using such as situation.
Such setting operation, for example operator or user unload the pipe arrangement that is connected with water supply device 1, directly carry water supply device 1.Therefore, by making water supply device 1 lightweight, the operator can easily carry water supply device 1, also improves operation.
In addition, as shown in Figure 3, can directly each be constituted product and dispose or be fixed on the pedestal part 10.Therefore, can make water supply device 1 become small-sized.In addition, water supply device 1 by with cover 4 covering base portions 10, can protect each formation product that is arranged on the pedestal part 10 of main part 2 not to be subjected to external action.
In addition, embed forming section 90, at least a portion of the bolt head 100a of stud bolt 26b and axial region 100c is embedded the inside of pedestal part 10, thinner wall section 92 is set in the fracture portion 91 corresponding with bolt head 100a.By thinner wall section 92 is set, when applying load F to stud bolt 26b, can be from easily make 91 fractures of fracture portion from thinner wall section 92.Thus, can easily separate (disengaging) stud bolt 26b from pedestal part 10.
Specifically, embed forming section 90 and embed stud bolt 26b by being pressed into when being shaped or after being shaped, hot pressing is gone into etc.Therefore, the roughly whole zone of the outside that is positioned at pedestal part 10 of stud bolt 26b is covered by resin material.
In addition, by the pedestal part 10 of molding resin material since need with water supply device 1 necessary each constitute product and be positioned on the pedestal part 10, so pedestal part 10 is formed by the resin material of intensity with regulation and hardness.Therefore like this, pedestal part 10 employed resin materials have the intensity and the hardness of regulation, and the stud bolt 26b that covers the whole zone that is positioned at pedestal part 10 with resin material is firmly fixed.
That is, with at least a portion embedding of axial region 100c axial region 100c and bolt head 100a etc., stud bolt 26b, can have necessary strength by only.
Specifically, stud bolt 26b to need only to apply direction (from the direction of screw rod 100b to bolt head 100a) with bolt head 100a restriction stud bolt 26b to load and moves in order easily to separate.
Because resin material self has the intensity and the hardness of regulation, so if cover the enlarged areas of stud bolt 26b with resin material, then stud bolt 26b can be fixed more firmly.Particularly,, and cover, then on the position of the covering screw section of pedestal part 10 100d, formed internal thread part by resin material to screw section 100d if resin material not only covers bolt head 100a and axial region 100c.
Thus, in the 100d of screw section, the screw thread mountain of screw section 100d and the internal thread part that is formed on the pedestal part 10 become the state that screws togather, and the resinous internal thread part by screw section 100d and pedestal part 10 also can limit load and apply moving of direction.
That is,,, and, all resist the load F that applies at the internal thread part of screw section 100d and pedestal part 10 not only in bolt head 100a and fracture portion 91 applying load to stud bolt 26b during F.Therefore, the fracture portion needed load of 91 fractures is become greater to beyond the expection, the load limit that the load of pedestal part 10 peripheries of supporting stud bolt 26b applies on the direction increases.
Particularly, in such screw division 100d, when applying load F, apply and make the needed load of fracture portion 91 fractures, need to surpass the load of the shearing stress on the internal thread part of pedestal part 10.In addition, increase, then follow the needed load of the female screw division of shearing pedestal part 10 therewith to increase if embed the length of the screw section 100d of pedestal part 10.
But, embed forming section 90, for the stud bolt 26b that embeds pedestal part 10, at least a portion embedding with stud bolt head 100a and axial region 100c is exposed externally screw section 100d fully.Therefore, stud bolt 26b can be securely fixed on the pedestal part 10, and stud bolt 26b and pedestal part 10 separately the time needed load F only get final product for the load of thinner wall section 92 fractures that can make fracture portion 91.
Like this, embedding forming section 90 does not need to use special worker's method, and the intensity that reduces of the damaged life-span can have the use that can not make water supply device 1 time.In addition, can easily separate stud bolt 26b and pedestal part 10.And then, owing to when pedestal part 10 moulding, can embed stud bolt 26b,, the manufacture cost of product is reduced so can not increase manufacturing procedure.
In addition, by improving separately disposability, can reduce obsolescence cost.Just can improve and separate disposability owing to only fracture portion 91 is set, so also can improve the degrees of freedom of design at the embedding forming section 90 of pedestal part 10 (plastic article).
As mentioned above, the water supply device 1 according to present embodiment relates to are provided with protuberance 34a and recess 58a as limitation part 29 on pump case 34 and inner casing 58, can prevent common rotation under the state of manufacture cost effectively keeping thus.In addition, utilize protuberance 34a and recess 58a can prevent the reduction of the pump efficiency of pump 13.
In addition, according to water supply device 1, by self-priming portion 11 being divided into from the suction-chamber 36 and self-priming chamber cap 42, can be on pedestal part 10 one-body molded base body 20 and stream portion 21.Thus, can reduce pedestal part 10 needed manufacturing procedures.
By using molding resin material pedestal part 10, can make pedestal part 10 lightweights, can make water supply device 1 lightweight.Thus, the carrying of water supply device 1 etc. becomes easily, also can improve the operation of being provided with of water supply device 1 etc.
And then, as long as the mould that disposable making pedestal part 10 moulding are used can carry out the moulding of pedestal part 10, so be suitable for volume production.In addition, to compare resin material cheap with metallic material.In addition, assembling procedure and manufacturing procedure are reduced, also can reduce manufacture cost.
In addition, in the waste treatment of water supply device 1, unload each from pedestal part 10 and constitute product, and then, can easily separate pedestal part 10 and stud bolt 26 by applying load F to stud bolt 26b with hammer H, and discarded.Thus, can shorten the waste treatment time in the discarded process, also can reduce the shared cost of waste treatment, can reduce nullifier's burden.In addition, by the separately discarded utilization again that can realize resource, also reduce conditioning.
In addition, the present invention is not limited to above-mentioned mode of execution.For example,, protuberance 34a is set on pump case 34, recess 58a is set on inner casing 58, but is not limited thereto for above-mentioned limitation part 29.For example, limitation part 29 also can be provided with protuberance on inner casing 58, on pump case 34 recess is set.In addition, the number of protuberance 34a and recess 58a prevents that the size shape and the quantity of breakage (stress that can keep common rotation) from just can suitably set so long as can prevent common rotation.
In addition, above-mentioned limitation part 29 (protuberance 34a and recess 58a) is arranged on the inner peripheral surface of pump case 34 and the outer circumferential face of inner casing 58, but is not limited thereto.In addition, protuberance 34a is arranged between inlet hole 32 and the exhaust port 33, and recess 58a is arranged between inlet hole portion 59 and the tap hole portion 60, but the position that protuberance 34a and recess 58a be set is not limited thereto.
As mentioned above, as long as then not being arranged on respect to the impeller 57 common rotations of pump 13, inner casing 58 where can not yet.In addition, for the Clearance Flow (leakage of water) of water, its flow path area is minimum, can significantly not reduce pump efficiency.In addition, for the as far as possible leakage of anti-sealing, for example can be by between pump case 34 and inner casing 58, binder being set, or the dimensional accuracy in the periphery footpath of Zhou Jing and inner casing 58 is solved in the improvement pump case 34.Thus, even between inlet hole 32 (inlet hole portion 59) and exhaust port 33 (tap hole portion 60), protuberance 34a and recess 58a are not set, also can prevent the leakage of sealing.But, as present embodiment, preferably between inlet hole 32 and exhaust port 33, protuberance 34a is set, between inlet hole portion 59 and tap hole portion 60, recess 58a is set.
And then, also can adopt following structure, the both sides of pump case 34 and inner casing 58 recess is set, utilize moving of restrictions such as chock (fixing on the sense of rotation) pump case 34 that is provided with in addition and inner casing 58.
In addition, for example pedestal part 10 adopts the structure that nut insertion hole 26d is set, but also can adopt nut insertion hole 26d is not set, by the structure that nut N etc. directly is set such as inserting.In addition, by the one-body molded pedestal part 10 of resin material, but also can use the integrally formed pedestal part 10 of metallic material.In this case, with situation about being shaped with resin material mutually weight/power ratio become heavy, but can in force feed is pressurized to the water supply device of water of high pressure, use.
And then, above-mentioned self-priming portion 11, with self-priming chamber cap 42 be fixed on its underpart opening in suction-chamber 36, but also can adopt from the suction-chamber 36 top opening, the structure of opening portion 35 is set in the side.Even under the situation of opening above the suction-chamber 36, also can carry out molding.And, as long as can molding, above suction-chamber 36, can not yet.Wherein, though by self-priming chamber cap 42 sealing from the suction-chamber 36 opening, for example need by on the part of gas-liquid separation plate 41, intercommunicating pore etc. being set, have two spaces in suction-chamber 36 at the top in suction-chamber 36.
In addition, above-mentioned embedding forming section 90 is provided with thinner wall section 92 in the fracture portion 91 of the residing pedestal part 10 of the bolt head 100a of stud bolt 26b, but is not limited thereto.Below use the variation of Figure 12~15 pair embedding forming section 90 to describe.Wherein, Figure 12 is the explanatory drawing of the 91A of fracture portion of the embedding forming section 90A that relates to of expression variation of the present invention, Figure 13 is the explanatory drawing of the embedding forming section 90B that relates to of expression variation of the present invention, Figure 14 is the explanatory drawing of expression with the fracture of the 91B of fracture portion that embeds forming section 90B, Figure 15 is the explanatory drawing of the embedding forming section 90C that relates to of expression variation of the present invention, and Figure 16 is the explanatory drawing of the embedding forming section 90D that relates to of expression variation of the present invention.
As shown in figure 12, as embedding forming section 90A, the 91A of fracture portion can be provided with thinner wall section 92 unlike above-mentioned fracture portion 91, and slot part (groove shape portion) 93 is set.By on the 91A of fracture portion slot part 93 being set, when applying load F to stud bolt 26b, the 91A of fracture portion is along slot part 93 fractures.Thus, the 91A of fracture portion can access the effect same with above-mentioned fracture portion 91.
In addition, shown in Figure 13,14,, can in inserts, not use stud bolt 26b yet and use nut N as embedding forming section 90B.Using under the situation of nut N, separately during nut N, bolt B and nut N are being screwed togather, applying load F by hammer H etc. to bolt B again and fracture portion 91 is ruptured separate nut N from pedestal part 10.In addition, such embedding forming section 90B also can use in nut insertion hole 26d.
In addition, shown in the embedding forming section 90C of Figure 15, nut N can not used hexagon nut, and uses acorn nut M.The embedding forming section 90C of this moment is as long as be provided with thinner wall section 92 grades along the profile of acorn nut on the 91C of fracture portion.
In addition, as shown in figure 16,, can be applicable to that also the mode of exposing with the part of the bolt head 100a of stud bolt 26b is provided with opening portion 94 on the 91D of fracture portion as embedding forming section 90D.Like this, the shape of inserts and fracture portion can suitably change, and under the state of the reduction of keeping conditioning and manufacturing or obsolescence cost, also can improve design freedom.In addition, in the scope that does not break away from purport of the present invention, can implement various distortion.
Utilize possibility on the industry
According to the present invention, for each consists of the waterworks of product in same base configuration, also can Realize reduction and the lightweight of manufacturing cost. In addition, for the embedding by insert part forming configuration inserts Products formed and waterworks especially can make the intensity of inserts higher, easily separately. And then, for tool The fixedly waterworks of the pump of inner casing are arranged in pump case, especially can easily prevent the common of inner casing Rotation.

Claims (20)

1. water supply device is characterized in that, comprising:
Base, it is one-body molded with suction passage and discharge stream;
Pump, it has motor and pump case, and wherein, the axis direction of described motor is configured in vertical direction, and described motor is fixed on described base upper surface, and described pump case is communicated with described suction passage and described discharge stream and is one-body molded with described base;
Self-priming portion, it has the gentle liquid separating component from the suction-chamber, and wherein, described have a space portion and one-body molded between described pump case and described discharge stream from the suction-chamber, and described gas-liquid separate component marks off two in the described space that is communicated with from the top of suction-chamber;
Suck flange, it is connected with the end of described suction passage, has one-way valve; With
Discharge flange, its end with described discharge stream is connected.
2. water supply device as claimed in claim 1 is characterized in that:
Described self-priming portion at described a part of opening from the suction-chamber, also has with described gas-liquid separate component one-body molded and seal the self-priming chamber cap of described opening from the suction-chamber.
3. water supply device as claimed in claim 1 is characterized in that:
Described base also comprises the pump assembly department, described pump assembly department and described base are arranged to one, have the supporting surface of fixing described motor and are inserted into the stud bolt of described base and have at least one of bolt through hole of the nut insertion hole that can insert nut.
4. water supply device as claimed in claim 1 is characterized in that, further comprise:
Be arranged on the pressure accumulater of described discharge stream;
The detector of the flow of the water that detection is discharged from described pump and at least one of pressure;
Control the transducer of described motor based on the testing result of this detector; With
Be arranged to one with described discharge stream, have the pressure accumulater assembly department of the supporting surface that can connect pressure accumulater, wherein
Described base is provided with integratedly:
The pressure accumulater assembly department, it has supporting surface and the fixing part that described pressure accumulater is installed;
The detector assembly department, it possesses the supporting surface of the described detector of configuration, and fixes the stud bolt of described detector and at least one of the bolt through hole with the nut insertion hole that can insert nut; With
The transducer assembly department, itself and described base are arranged to one, are used to install described transducer.
5. water supply device as claimed in claim 1 is characterized in that:
Further comprise the cover that is covered on the described base,
Described base is provided with the mounting support face of described cover integratedly and for the assembly department that comes mechanism for installing, this fixed mechanism is fixed described cover.
6. water supply device is characterized in that, comprising:
Base, it has fixing inserts and the fracture portion of being embedded into, this fracture portion is set in place on the part of the embedding direction of this inserts, can make the fracture of fracture portion remove the fixing of described inserts by the load that on described inserts, applies described embedding direction, described base is one-body molded with suction passage and discharge stream by resin material
Pump, it has motor and pump case, and wherein, the axis direction of described motor is configured in vertical direction, and described motor is fixed on described base upper surface, and described pump case is communicated with described suction passage and described discharge stream, and is set on the described pedestal;
Self-priming portion, it has the gentle liquid separating component from the suction-chamber, wherein, described from the suction-chamber have space portion and be arranged on described pump case and described discharge stream between, described gas-liquid separate component marks off two spaces that are communicated with at described top from the suction-chamber;
Suck flange, it is connected with the end of described suction passage, has one-way valve; With
Discharge flange, its end with described discharge stream is connected.
7. water supply device as claimed in claim 6 is characterized in that:
Described fracture portion be provided with groove shape portion, thinner wall section and opening portion at least any.
8. water supply device as claimed in claim 6 is characterized in that:
Described inserts is any of screw bolt and nut.
9. water supply device as claimed in claim 6 is characterized in that:
Described bolt comprises that the bolt head, the one end that are embedded in the described plastic article are connected the axial region that is provided with and are formed on the external thread part of the forward end of this axial region with described bolt head,
At least a portion of described bolt head and described axial region is embedded in the described plastic article.
10. water supply device as claimed in claim 6 is characterized in that:
Described base also comprises the pump assembly department, described pump assembly department and described base are arranged to one, have the supporting surface of fixing described motor and are inserted into the described inserts of described base and have at least one of bolt through hole of the nut insertion hole that can insert nut.
11. water supply device as claimed in claim 6 is characterized in that: also comprise:
Be arranged on the pressure accumulater of described discharge stream;
The detector of the flow of the water that detection is discharged from described pump and at least one of pressure;
Control the transducer of described motor based on the testing result of this detector; With
Be arranged to one with the discharge stream of described Base body, have the pressure accumulater assembly department of the supporting surface that can connect pressure accumulater,
Described base has been wholely set:
The pressure accumulater assembly department, it has supporting surface and the fixing part that described pressure accumulater is installed;
The detector assembly department, it possesses the supporting surface of the described detector of configuration, and fixes the described inserts of described detector and at least one of the bolt through hole with the nut insertion hole that can insert nut; With
The transducer assembly department, itself and described base are arranged to one, are used to install described transducer.
12. water supply device as claimed in claim 6 is characterized in that:
Further comprise the cover that is covered on the described base,
Described base is wholely set the mounting support face of described cover and for the assembly department that comes mechanism for installing, this fixed mechanism is fixed described cover.
13. one kind embeds the moulding product, it is characterized in that, comprising:
Plastic article;
Be embedded into the inserts that is fixed in this plastic article; With
Fracture portion, it is set at least a portion of described plastic article of the embedding direction that is positioned at this inserts, can make the fracture of fracture portion remove the fixing of described inserts by the load that applies described embedding direction on described inserts.
14. embedding moulding product as claimed in claim 13 is characterized in that:
Described fracture portion be provided with groove shape portion, thinner wall section and opening portion at least any.
15. embedding moulding product as claimed in claim 13 is characterized in that:
Described inserts is any of screw bolt and nut.
16. embedding moulding product as claimed in claim 15 is characterized in that:
Described bolt comprises:
Be embedded in the bolt head in the described plastic article;
The one end is connected the axial region that is provided with described bolt head; With
Be formed on the external thread part of the forward end of this axial region,
At least a portion of described bolt head and described axial region is embedded in the described plastic article.
17. water supply device is characterized in that, comprising:
Base, it is one-body molded with suction passage and discharge stream;
Pump, this pump has: motor, its axis direction are configured in vertical direction and are fixed on described base upper surface; Be fixed on the impeller on the running shaft of being located at this motor; Pump case, it is communicated with described suction passage and described discharge stream, and is one-body molded with described base; Inner casing, it is arranged between described impeller and the described pump case; And limitation part, it limits described inner casing at least and does rotation with respect to the sense of rotation of described impeller;
Self-priming portion, it has the gentle liquid separating component from the suction-chamber, and wherein, described have space portion from the suction-chamber and one-body molded between described pump case and described discharge stream, and described gas-liquid separate component marks off two in the described space that is communicated with from the top of suction-chamber;
Suck flange, it is connected with the end of described suction passage, has one-way valve; With
Discharge flange, its end with described discharge stream is connected.
18. water supply device as claimed in claim 17 is characterized in that:
Described limitation part possesses protuberance that is provided with and the recess that is provided with on another on any of described pump case and described inner casing,
On described sense of rotation, limit described inner casing by engaging or chimeric described protuberance and described recess.
19. water supply device as claimed in claim 18 is characterized in that:
Described limitation part is arranged on the suction side of described inner casing and described pump case and discharges between the side.
20. water supply device as claimed in claim 17 is characterized in that:
Described base is by molding resin material, and described inner casing is formed by metallic material.
CN 200910137361 2008-05-02 2009-04-24 Feedwater unit and embedded formed product Expired - Fee Related CN101571136B (en)

Applications Claiming Priority (9)

Application Number Priority Date Filing Date Title
JP2008120467A JP5244449B2 (en) 2008-05-02 2008-05-02 Water supply equipment
JP2008120467 2008-05-02
JP2008-120467 2008-05-02
JP2008-122458 2008-05-08
JP2008122458A JP5238344B2 (en) 2008-05-08 2008-05-08 Water supply equipment
JP2008122458 2008-05-08
JP2008-128708 2008-05-15
JP2008128708A JP5244451B2 (en) 2008-05-15 2008-05-15 Water supply equipment
JP2008128708 2008-05-15

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CN2012104221343A Division CN102900692A (en) 2008-05-02 2009-04-24 Insert molding product

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CN101571136B CN101571136B (en) 2013-10-23

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CN102828985A (en) * 2012-09-13 2012-12-19 无锡太博泵业有限公司 Baseboard for fixing pump base
CN104033373A (en) * 2013-03-08 2014-09-10 戴博邦浦股份有限公司 Base for pumping devices
CN104912836A (en) * 2015-06-30 2015-09-16 台州豪贝泵业有限公司 Vortex pump
CN104912812A (en) * 2015-06-30 2015-09-16 台州豪贝泵业有限公司 Variable frequency peripheral pump

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JP2014023989A (en) * 2012-07-25 2014-02-06 Kawamoto Pump Mfg Co Ltd Pure water supply apparatus, and pure water production system
JP2016217153A (en) * 2015-05-14 2016-12-22 株式会社川本製作所 Water supply system
JP6530993B2 (en) * 2015-07-22 2019-06-12 日立グローバルライフソリューションズ株式会社 Vortex pump
JP6470210B2 (en) * 2016-03-15 2019-02-13 日立アプライアンス株式会社 Electric blower for vacuum cleaner and electric vacuum cleaner provided with the same
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CN102828985A (en) * 2012-09-13 2012-12-19 无锡太博泵业有限公司 Baseboard for fixing pump base
CN104033373A (en) * 2013-03-08 2014-09-10 戴博邦浦股份有限公司 Base for pumping devices
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CN104912836A (en) * 2015-06-30 2015-09-16 台州豪贝泵业有限公司 Vortex pump
CN104912812A (en) * 2015-06-30 2015-09-16 台州豪贝泵业有限公司 Variable frequency peripheral pump

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JP2009270462A (en) 2009-11-19
CN101571136B (en) 2013-10-23

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