CN101569808A - Uninterrupted anti-disturbance flocculent deposit reverse separation system - Google Patents
Uninterrupted anti-disturbance flocculent deposit reverse separation system Download PDFInfo
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Abstract
本发明提供了一种不间断抗扰动絮凝沉淀反向分离系统,其掺混装置是由加药装置、紊流管和反应罐顺序连接而成;其絮体沉淀反向分离装置包括反向过滤仓、絮体导流板和絮体储存仓,反向过滤板设置在絮体沉淀反向分离装置的顶部,絮体储存仓设置在絮体沉淀反向分离装置的底部,絮体导流板设置在反向过滤仓和絮体储存仓之间。该系统实现了在同一装置中絮体沉降和过滤的反向分离功能,大大减轻过滤网的负载负荷,絮体富集和沉降不再受流体和过滤引起的扰动的影响。该系统具有占地面积小、能耗低、封闭型抗细菌污染、反向絮凝令絮体分离效率高、不间断水流、投资少、节约药剂和运行成本低的特点。
The invention provides an uninterrupted anti-disturbance flocculation sedimentation reverse separation system, the blending device is sequentially connected by a dosing device, a turbulence pipe and a reaction tank; the floc precipitation reverse separation device includes a reverse filtration bin, floc deflector and floc storage bin, the reverse filter plate is set on the top of the floc sedimentation reverse separation device, the floc storage bin is set at the bottom of the floc sedimentation reverse separation device, the floc deflector It is set between the reverse filter bin and the floc storage bin. The system realizes the reverse separation function of floc sedimentation and filtration in the same device, which greatly reduces the load on the filter screen, and the floc enrichment and sedimentation are no longer affected by the disturbance caused by fluid and filtration. The system has the characteristics of small footprint, low energy consumption, closed anti-bacterial pollution, high floc separation efficiency due to reverse flocculation, uninterrupted water flow, low investment, chemical saving and low operating cost.
Description
技术领域 technical field
本发明涉及固液分离技术领域,具体涉及一种不间断抗扰动絮凝沉淀反向分离系统。The invention relates to the technical field of solid-liquid separation, in particular to an uninterrupted anti-disturbance flocculation sedimentation reverse separation system.
背景技术 Background technique
目前,马铃薯、木薯和玉米淀粉等农产品加工废水和化学化工污水等高浓度污水的处理难度较高,是世界性难题。采用常规生化法处理,投资大、运行成本高、处理效果也不好。现有技术中对高浓度污水通常采用絮凝法处理。絮凝法处理可分为静态和动态两种,采用传统静态絮凝法处理通常需要建设较大规模的沉淀池与之相配套,其优点是耗能低,其缺点是:①絮凝剂与污水的混合强度不够;②沉淀池基建成本高,且占地面积大;③很容易出现二次污染,特别是淀粉、农产品加工废水含有丰富的有机营养物质,在沉淀池中长时间停留很容易滋生细菌,产生大量有害气体,污染周边环境。同样问题也出现在天然药物、有机材料等的絮凝沉淀分离提取和传统的自来水净化过程中。采用动态絮凝法具有絮凝速度快、对絮团的剪切作用令絮体密实的优点,但现有技术通常采用敞开式、同向或侧向沉淀过滤处理,此类处理方式,絮体容易集中到过滤网上,造成过滤负荷过重,并且存在耗能高、絮体不便回收、水流扰动引起沉降速度慢、絮体易堵塞装置管线、出水水质易受环境变化影响等缺点。如申请号为200410059901.4的变向变速脉动水流式絮凝装置及絮凝工艺、申请号为200410059903.3的半循环射流式絮凝装置及絮凝工艺以及申请号为200510053212.7的马铃薯淀粉废水中提取蛋白质的设备及技术,均需要外加动力系统或加热装置,能耗较高;申请号为92214473.7的波折絮凝装置和申请号为200720035134.2的斗状网格絮凝装置,采用露天沉淀池,水质易受环境变化影响,会造成污染;申请号为98237001.6的反应池过渡段配水絮凝装置,采用垂直方向布置网格来减小流水的动能,无法回收池底富集的絮体,影响絮体对污水中污染物质的进一步吸附、分离。At present, the treatment of high-concentration wastewater such as potato, cassava and corn starch and other agricultural product processing wastewater and chemical and chemical wastewater is relatively difficult and is a worldwide problem. The use of conventional biochemical treatment requires large investment, high operating costs, and poor treatment effects. In the prior art, high-concentration sewage is usually treated by flocculation. Flocculation treatment can be divided into two types: static and dynamic. The traditional static flocculation treatment usually needs to build a large-scale sedimentation tank to match it. Its advantage is low energy consumption, and its disadvantages are: ① The mixing of flocculant and sewage Insufficient strength; ②Sedimentation tank has high infrastructure cost and covers a large area; ③Secondary pollution is easy to occur, especially starch and agricultural product processing wastewater are rich in organic nutrients, and it is easy to breed bacteria if they stay in the sedimentation tank for a long time. Produce a large amount of harmful gas, pollute the surrounding environment. The same problem also occurs in the flocculation, precipitation, separation and extraction of natural medicines, organic materials, etc., and in the traditional tap water purification process. The dynamic flocculation method has the advantages of fast flocculation speed and the shearing effect on the flocs to make the flocs dense. However, the existing technology usually adopts open, co-directional or side-to-side sedimentation filtration treatment. This kind of treatment method, the flocs are easy to concentrate On the filter screen, the filtration load is too heavy, and there are disadvantages such as high energy consumption, inconvenient recovery of flocs, slow settling speed caused by water flow disturbance, easy blockage of device pipelines by flocs, and the quality of effluent water is easily affected by environmental changes. For example, the variable direction and variable speed pulsating water flow type flocculation device and flocculation process with application number 200410059901.4, the semi-circulation jet type flocculation device and flocculation process with application number 200410059903.3, and the equipment and technology for extracting protein from potato starch wastewater with application number 200510053212.7, all An external power system or heating device is required, and the energy consumption is high; the twisted flocculation device with application number 92214473.7 and the bucket grid flocculation device with application number 200720035134.2 use open-air sedimentation tanks, and the water quality is easily affected by environmental changes and will cause pollution; The application number is 98237001.6. The water distribution and flocculation device in the transition section of the reaction tank adopts vertical grid arrangement to reduce the kinetic energy of the flowing water, and cannot recover the flocs enriched at the bottom of the tank, which affects the further adsorption and separation of the pollutants in the sewage by the flocs.
发明内容 Contents of the invention
本发明的目的在于提供一种不间断抗扰动絮凝沉淀反向分离系统,能够实现在同一装置中絮体沉降和过滤的反向分离功能、絮体富集和沉降过程抗扰动,并且占地面积小、能耗低、封闭型抗细菌污染、固液分离效率高、投资少、运行成本低。The purpose of the present invention is to provide an uninterrupted anti-disturbance flocculation sedimentation reverse separation system, which can realize the reverse separation function of floc settlement and filtration in the same device, anti-disturbance of floc enrichment and sedimentation process, and occupy an area of Small size, low energy consumption, closed anti-bacterial pollution, high efficiency of solid-liquid separation, low investment and low operating cost.
为实现上述目的,本发明采取的技术方案是:For realizing above-mentioned object, the technical scheme that the present invention takes is:
一种不间断抗扰动絮凝沉淀反向分离系统,包括掺混反应装置和与之连接的絮体沉淀反向分离装置,所述的掺混装置是由加药装置、紊流管和反应罐顺序连接而成;所述的絮体沉淀反向分离装置包括反向过滤仓、絮体导流板和絮体储存仓,反向过滤板设置在絮体沉淀反向分离装置的顶部,絮体储存仓设置在絮体沉淀反向分离装置的底部,絮体导流板设置在反向过滤仓和絮体储存仓之间。An uninterrupted anti-disturbance flocculation sedimentation reverse separation system, comprising a blending reaction device and a floc sedimentation reverse separation device connected thereto, the blending device is composed of a dosing device, a turbulence pipe and a reaction tank connected; the floc sedimentation reverse separation device includes a reverse filter bin, a floc deflector and a floc storage bin, the reverse filter plate is arranged on the top of the floc sedimentation reverse separation device, and the floc storage The bin is arranged at the bottom of the floc sedimentation reverse separation device, and the floc deflector is arranged between the reverse filter bin and the floc storage bin.
所述的反应罐进水口处设旋流渐缩出水盘,旋流渐缩出水盘的出水道呈螺旋放射状,出水道孔径从中心向末端逐渐变小。The water inlet of the reaction tank is provided with a swirl taper water outlet tray, the outlet channel of the swirl taper water outlet tray is in a spiral radial shape, and the aperture of the outlet channel gradually becomes smaller from the center to the end.
所述的絮体沉淀反向分离装置为布水抗扰动絮体沉淀反向分离装置,包括进水口、进水仓、布水区、絮体导流板、絮体储存仓及反向过滤仓,所述的进水仓是由装置壳体、布水区第一个垂直挡板以及位于它们中下部交错呈斜漏斗状的絮体导流板组成的仓体;所述的布水区设有多个逐渐变短的上下留有通道的垂直挡板,在每个挡板两侧的中下部各安装一絮体导流板,每相邻垂直挡板上的絮体导流板交错呈斜漏斗状;所述的絮体储存仓设在布水区的下方,其底部与排絮管道连接;所述的反向过滤仓设在布水区的末端,其顶部设出水口,出水口通过一过滤网与出水管路连通。The floc sedimentation reverse separation device is a water distribution anti-disturbance floc sedimentation reverse separation device, including a water inlet, a water inlet bin, a water distribution area, a floc deflector, a floc storage bin and a reverse filtration bin , the water inlet bin is composed of the device housing, the first vertical baffle in the water distribution area, and the interlaced floc deflectors in the shape of an oblique funnel in their middle and lower parts; the water distribution area is set There are a number of vertical baffles that gradually become shorter and have passages up and down, and a floc deflector is installed on the middle and lower parts of each side of each baffle, and the floc deflectors on each adjacent vertical baffle are staggered to form Inclined funnel-shaped; the floc storage bin is located below the water distribution area, and its bottom is connected to the floc drainage pipe; the reverse filter bin is located at the end of the water distribution area, and its top is provided with a water outlet. It communicates with the water outlet pipeline through a filter net.
所述的絮体沉淀反向分离装置为抗扰动絮体反向沉淀分离罐,包括絮体消能导流区、螺旋分离板、絮体储存仓和反向过滤仓,所述絮体消能导流区包括与进水管连接的导流管及设置在其上部的帽状导流罩,导流罩开口向下,导流管及其管口与导流罩之间留有间隙;所述螺旋分离板是一围绕导流管垂直部分的下旋式螺旋板,螺旋分离板与罐体外壳构成一个下降的螺旋通道;所述絮体储存仓设在罐体的下部,其底部与排絮管道连接;所述反向过滤仓设在罐体的上部,其顶部设出水口,出水口处设置一过滤网,罐体顶部与出水管路连通。The floc sedimentation reverse separation device is an anti-disturbance floc reverse sedimentation separation tank, which includes a floc energy dissipation diversion area, a spiral separation plate, a floc storage bin and a reverse filter bin, and the floc energy dissipation The diversion area includes a diversion pipe connected to the water inlet pipe and a hat-shaped diversion cover arranged on its upper part, the diversion cover opening is downward, and there is a gap between the diversion pipe and its nozzle and the diversion cover; The spiral separation plate is a downward spiral spiral plate surrounding the vertical part of the draft tube. The spiral separation plate and the tank shell form a descending spiral channel; pipeline connection; the reverse filter chamber is arranged on the upper part of the tank body, the top of which is provided with a water outlet, and a filter screen is arranged at the water outlet, and the top of the tank body is communicated with the water outlet pipeline.
所述的不间断抗扰动絮凝沉淀反向分离系统包括一级或多级精细过滤装置,与絮体沉淀反向分离装置的反向过滤仓连接。The uninterrupted anti-disturbance flocculation-sedimentation reverse separation system includes one or more stages of fine filter devices, which are connected with the reverse filter chamber of the floc sedimentation reverse separation device.
所述的不间断抗扰动絮凝沉淀反向分离系统包括反冲洗装置。The uninterrupted anti-disturbance flocculation-sedimentation reverse separation system includes a backwashing device.
所述的不间断抗扰动絮凝沉淀反向分离系统包括絮体回收干燥装置。The uninterrupted anti-disturbance flocculation-sedimentation reverse separation system includes a floc recovery and drying device.
本发明提供的不间断抗扰动絮凝沉淀反向分离系统,实现了在同一装置中絮体沉降和过滤的反向分离功能,大大减轻过滤网的负载负荷,絮体富集和沉降不再受流体和过滤引起的扰动的影响。该系统与精细过滤和小分子吸附分离装置配套,处理后的净水可以达标排放或者是生产回用,分离出来的絮体可以直接进行压榨脱水或喷雾干燥后资源化利用,特别是对马铃薯、木薯和玉米淀粉加工废水处理后,一般可以达到农田灌溉标准直接用于浇地。分离出的蛋白质和有机物可以进行资源化回收利用,增加经济效益。该系统具有占地面积小、能耗低、封闭型抗细菌污染、反向絮凝令絮体分离效率高、不间断水流、投资少、节约药剂和运行成本低的特点。对于推进混凝絮凝处理高浓度污水、降低污水处理成本和絮体资源化回收利用具有十分重要的意义。The uninterrupted anti-disturbance flocculation sedimentation reverse separation system provided by the present invention realizes the reverse separation function of floc settlement and filtration in the same device, greatly reduces the load on the filter screen, and the floc enrichment and settlement are no longer affected by the fluid and filter-induced perturbations. The system is matched with fine filtration and small molecule adsorption and separation devices. The treated clean water can be discharged up to the standard or reused in production. The separated flocs can be directly squeezed and dehydrated or spray-dried for resource utilization, especially for potatoes, After cassava and corn starch processing wastewater is treated, it can generally meet the farmland irrigation standard and be directly used for irrigation. The separated protein and organic matter can be recycled as resources to increase economic benefits. The system has the characteristics of small footprint, low energy consumption, closed anti-bacterial pollution, high floc separation efficiency due to reverse flocculation, uninterrupted water flow, low investment, chemical saving and low operating cost. It is of great significance to promote the coagulation and flocculation treatment of high-concentration sewage, reduce the cost of sewage treatment and recycle floc resources.
附图说明 Description of drawings
图1为本发明第一个具体实施方式的示意图;Fig. 1 is the schematic diagram of the first embodiment of the present invention;
图2为本发明旋流进水盘俯视图;Fig. 2 is a top view of the swirl water inlet tray of the present invention;
图3为本发明反向过滤仓的示意图;Fig. 3 is the schematic diagram of reverse filter chamber of the present invention;
图4为本发明第二个具体实施方式的示意图。Fig. 4 is a schematic diagram of a second embodiment of the present invention.
图中:1-污水池,2-污水泵,3-组合加药箱,4-紊流管,5-旋流渐缩出水盘,6-反应罐,7-压力表一,8-进水口,9-进水仓,10-出液口,11-水平挡板,12-垂直挡板,13-压力表二,14-布水区,15-反向过滤仓,16-絮体导流板,16′-絮体导流板,17-观察窗,18-絮体储存仓仓口,19-絮体储存仓,20-排絮管道阀门一,21-过滤网,22-刮刀,23-出液阀门,24-排液管道阀门,25-精细过滤罐,26-排絮管道阀门二,27-排絮管道,28-反冲洗阀门,29-精细过滤阀门,30-小分子吸附分离罐,31-出水阀门,32-净水池,33-清水泵,34-进水阀门,35-压力表三,36-传动轴,37-多孔底板,38-旋转钮,39-螺栓快捷扣件,40-导流罩,41-导流管。In the figure: 1-sewage pool, 2-sewage pump, 3-combined chemical dosing box, 4-turbulent flow pipe, 5-swirling tapered water outlet tray, 6-reaction tank, 7-pressure gauge 1, 8-water inlet , 9-Water inlet chamber, 10-Liquid outlet, 11-Horizontal baffle, 12-Vertical baffle, 13-Pressure gauge 2, 14-Water distribution area, 15-Reverse filter chamber, 16-Floc diversion Plate, 16'-floc deflector, 17-observation window, 18-floc storage bin, 19-floc storage bin, 20-flocculation pipeline valve 1, 21-filter, 22-scraper, 23 -Liquid outlet valve, 24-Drainage pipeline valve, 25-Fine filter tank, 26-Flocculation pipeline valve 2, 27-Flocculation pipeline, 28-Backwash valve, 29-Fine filtration valve, 30-Small molecule adsorption separation Tank, 31-Water outlet valve, 32-Clean water tank, 33-Clear water pump, 34-Water inlet valve, 35-Pressure gauge 3, 36-Drive shaft, 37-Porous bottom plate, 38-Rotary knob, 39-Bolt quick buckle Parts, 40-shroud, 41-diffuser.
具体实施方式 Detailed ways
如图1至图3所示的是本发明第一个实施例。一种不间断抗扰动絮凝沉淀反向分离系统,包括掺混反应装置和与之连接的絮体沉淀反向分离装置。What is shown in Fig. 1 to Fig. 3 is the first embodiment of the present invention. An uninterrupted anti-disturbance flocculation sedimentation reverse separation system comprises a blending reaction device and a floc sedimentation reverse separation device connected thereto.
所述的掺混反应装置,包括组合加药箱3、紊流管4和反应罐6。工厂排污管或污水池1中的污水经污水泵2泵出,进入与组合加药箱3连接的管道。组合加药箱3内设有药剂定量控制装置,通过污水浓度和流量感应器的信息反馈,根据事先设计的配方,控制加药量,将不同的混凝药剂定量加入到管道中。混凝药剂主要包括:絮凝剂、絮凝助剂、PH调节剂和杀菌剂等,根据不同处理污水使用不同的药剂和施药量。加入混凝药剂的污水通过管道进入紊流管4中,紊流管4为2~5个横置“S”形蛇型管,由金属或塑料制成,紊流管4内壁光滑、无直角弯道、耐腐蚀、抗压强度0.4~1Mpa,紊流管4可以使污水与混凝药迅速掺混并形成絮流态,经过蛇型紊流管4的污水和混凝药剂通过旋流渐缩出水盘5进入反应罐6。旋流反应罐6是直立柱状罐。罐体底面直径与高度之比为1∶1.5~3,进水管从罐体顶部中间进入,旋流渐缩出水盘5设置在反应罐6进水口处,旋流渐缩出水盘5的出水道呈螺旋放射状,出水道孔径从中心向末端逐渐变小。旋流渐缩出水盘5可以起到加快流速的作用,使液体在进入反应罐6时保持一定冲击力和旋转流态,加强旋流紊流效果,形成以旋流渐缩出水盘5为平面的圆形洒水面,确保药剂和污水的充分混和。蛇型紊流管4和旋流反应罐6根据流体力学原理设计,保证污水与药剂的充分混和有足够的反应时间。反应罐6底部呈漏斗状与出水管连接,出水管上设有进水阀门34。压力表一7设置在反应罐6上,可以测试反应罐6内的压力,以确保药剂和污水的充分混和。The mixing reaction device includes a combination dosing box 3 , a
所述的絮体沉淀反向分离装置为布水抗扰动絮体沉淀反向分离装置,其外形是横向卧式槽罐,包括进水口8、进水仓9、布水区14、絮体导流板16、絮体储存仓19及反向过滤仓15。进水口8为渐阔喇叭状,其小口端与进水管连接,大口端伸向进水仓9内,其最小直径与最大直径之比为1∶1.5~4,进水口8可以有效降低流动液体的流速和动能,降低进水仓9中液体的扰动,有助于絮体“长大”沉降。进水仓9为由布水抗扰动絮体沉淀反向分离装置的壳体、布水区14中的第一个垂直挡板12以及位于它们中下部交错呈斜漏斗状的絮体导流板16组成的仓体,在进水仓9上部设有一水平档板11,水平档板11与布水区14第一个垂直挡板12相连接,与布水抗扰动絮体沉淀反向分离装置壳体间留有间隙,水平档板11可以阻止大絮体向布水区14上部的通道扩散,交错呈斜漏斗状的絮体导流板16可以引导絮体滚落下沉到下部的絮体储存仓19。布水区14设有多个逐渐变短的上下留有通道的垂直挡板12,在每个垂直挡板12两侧的中下部各安装一絮体导流板16,每相邻垂直挡板12上的絮体导流板16交错呈斜漏斗状。所有垂直挡板12上端平行排列在一个水平面上,每个垂直挡板12上端与布水抗扰动絮体沉淀反向分离装置顶部的间距相等,该间距与垂直挡板12长度之比为1∶2~50;每个垂直挡板12下端与布水抗扰动絮体沉淀反向分离装置底部的间距与垂直挡板12长度之比为1∶2~50。垂直挡板12上部在水平方向形成通道,液体可以向前平流;垂直挡板12下端与布水抗扰动絮体沉淀反向分离装置壳体底部形成下斜通道,引导絮体汇集下沉到絮体储存仓19。液体在垂直挡板12的上部通道沿水平方向流动,微小絮体继续聚积“长大”并下降,通过交错呈斜漏斗状的絮体导流板16和下斜通道的引导,絮体继续滚落下沉到絮体储存仓19,絮体储存仓19位于布水抗扰动絮体沉淀反向分离装置的下部,其底部呈漏斗状,与排絮管道27连接。絮体储存仓19可以防止上层液体的流动对下部絮体的沉降产生扰动。絮体通过絮体储存仓仓口18进入絮体储存仓。在絮体储存仓19的上方、布水区14的下方设有观察窗17,可以观察絮体的沉降和堆积情况,根据絮体容积情况,间断打开排絮管道阀门一20,将絮体通过排絮管道27放出。反向过滤仓15设在布水区14的末端,其顶部出液口10处设置300目以上的过滤网21,过滤网21被固定在一个多孔底板37的下方,多孔底板37上孔的多少和大小可根据多孔底板37的材质、厚度、最大液体流量和支撑过滤网不破裂的情况设定。过滤网21和多孔底板37被法兰盘固定在中间,法兰盘由多个螺栓快捷扣件39固定。过滤网21的材料为金属、陶瓷板、棉纤维、化学纤维等。当过滤网21的材料为硬度较大,如金属或陶瓷板,可以不设多孔底板37。过滤网21下方设有一可旋转的刮刀22,在刮刀22居中垂直方向设置一传动轴36,传动轴36上端与设置在反向过滤仓15外面的旋转钮38相连,通过转动旋转钮38带动刮刀22的转动。刮刀22紧贴上面的过滤网15,刮刀22用一定强度和弹性的硬质塑料或塑料与金属的复合材料或镶嵌材料制成。经过布水区14的液体中还存在细小絮体,它们随水流缓慢流向反向过滤仓15顶部出液口10,过滤网21将细小絮体阻挡在网下,絮体逐渐堆积,形成一定厚度和密度的下悬反向自体过滤层。这种絮体的自体过滤部分还将继续通过物理吸附和化学反应等作用加大絮体体积。随着絮体进一步增加,吸附更多污染物的絮体污泥由于重量的原因自然或者用刮刀22旋转刮擦使其脱离过滤网21,依靠重力下降沉淀并沿倾斜底板引导汇聚至絮体储存仓19。同时新进入的细小絮体不断上升补充这种下悬反向过滤层,使下悬过滤层的厚度和密度始终达到一种动态平衡。此动态平衡的保持,必须由过滤网21上下压差进行调节。压差调节范围在0.01~0.5兆帕之间,其压力差可以通过压力表二13和压力表三35显示的数据进行计算。经分离过滤后的清水进入顶盖内腔,然后通过出液阀门23、排液管道阀门24和管道进入超滤装置,此时反冲洗阀门28关闭。The floc precipitation reverse separation device is a water distribution anti-disturbance floc precipitation reverse separation device, and its shape is a horizontal horizontal tank, including a
所述的超滤装置包括精细过滤罐25和小分子吸附分离罐30。精细过滤罐25的底部呈漏斗状,通过排絮管道阀门二26与排絮管道27连接。精细过滤罐25的顶部通过精细过滤阀门29与小分子吸附分离罐30连接。经分离后的净水经过出水阀门通入净水池32内。The ultrafiltration device includes a
不间断抗扰动絮凝沉淀反向分离系统还包括反冲洗装置。反冲洗装置由清水泵、反冲洗阀门28、出液阀门23、排液管道阀门24、进水阀门34、排絮管道阀门一20和排絮管道阀门二26组成。反冲洗时,打开清水泵27、反冲洗阀门28、排絮管道阀门一20和排絮管道阀门二26,关闭进水阀门34和出液阀门23,进行反冲洗5~10分钟即可。The uninterrupted anti-disturbance flocculation sedimentation reverse separation system also includes a backwashing device. The backwashing device is composed of a clean water pump, a backwashing valve 28 , a
不间断抗扰动絮凝沉淀反向分离系统还包括絮体回收干燥装置。絮体回收干燥装置包括沉淀分离罐和压滤机(或喷雾干燥机)。沉淀分离罐的作用是对分离罐中排出的絮体沉淀物进一步进行重力沉淀分离,或者直接用压滤机将沉淀物压榨脱水后,滤渣可用于铺路填料或他用。如果,污水是马铃薯淀粉加工废水,其浓缩分离的絮体可直接用喷雾烘干后,用作蛋白饲料添加剂,或者进一步纯化后用于食品添加剂。The uninterrupted anti-disturbance flocculation sedimentation reverse separation system also includes a floc recovery and drying device. The floc recovery and drying device includes a sedimentation separation tank and a filter press (or spray dryer). The role of the sedimentation separation tank is to further carry out gravity sedimentation and separation of the floc sediment discharged from the separation tank, or directly use a filter press to dehydrate the sediment, and the filter residue can be used for paving filler or other purposes. If the sewage is potato starch processing wastewater, the concentrated and separated flocs can be directly spray-dried and used as protein feed additives, or further purified and used as food additives.
本发明人自己加工的日处理5m3中试规模的水处理系统在处理马铃薯淀粉加工废水蛋白分离和废水达标排放的实施情况如下:The daily processing 5m of the inventor's own processing Pilot - scale water treatment system is as follows in the implementation of processing potato starch processing wastewater protein separation and wastewater up-to-standard discharge:
(1)不间断抗扰动絮凝沉淀反向分离系统的结构:(1) The structure of the uninterrupted anti-disturbance flocculation sedimentation reverse separation system:
输水管径Φ16mm,材质PPR;The diameter of the water delivery pipe is Φ16mm, and the material is PPR;
污水泵2扬程15米,流量1.5m3/h;Sewage pump 2 has a lift of 15 meters and a flow rate of 1.5m 3 /h;
紊流管4管径Φ16mm,由3个50cm长的“S”状不锈钢制成的蛇型紊流管;
反应罐6高60cm,直径20cm,容积18L;
布水抗扰动絮体沉淀反向分离装置外壳用不锈钢制成,长70cm、宽15cm、长高端40cm、短高端15cm,容积约40L。布水区14有5片不锈钢的垂直挡板12,上部留空2cm,形成过水面积30cm2;下部留空2cm,形成过水面积30cm2。渐阔型进水口8最小直径Φ16mm,最大直径Φ30mm,管长3cm。反向过滤仓15的过滤网21是300目尼龙网,尼龙网有效过滤面直径3cm。多孔底板37的孔径2mm,有效孔数51个。过滤网下旋转刮刀22材质为PE。絮体储存仓15体积约5L。The shell of the water distribution anti-disturbance floc sedimentation reverse separation device is made of stainless steel, with a length of 70cm, a width of 15cm, a long end of 40cm, a short end of 15cm, and a volume of about 40L. The
精细过滤罐25内装2根直径3cm的陶瓷柱形过滤管,管高20cm,有效过滤面250cm2,滤管孔径0.2um。The
所有管道上使用的阀门均为铜质手动阀门。压力表精度为0.001兆帕。The valves used on all pipelines are copper manual valves. The precision of the pressure gauge is 0.001 MPa.
配套药剂:自制高效有机无机复合絮凝剂、助凝剂和PH调节剂。Supporting agents: self-made high-efficiency organic-inorganic composite flocculants, coagulants and pH regulators.
为了提高废水中化学耗氧量(COD)去除率,在精细过滤罐后设置了一个直径5cm、高度为20cm的内装满颗粒状Al2O3分子筛的小分子吸附分离柱30,柱体材质为不锈钢。In order to improve the removal rate of chemical oxygen demand (COD) in waste water, a diameter of 5 cm and a height of 20 cm are set behind the fine filter tank and are filled with granular Al 2 O 3 small molecule adsorption and
絮体排出后集中倒入一个直径为50cm,高度100cm的塑料桶中,沉淀24小时,抽出上清液,下面沉淀的絮体直接用喷雾烘干机干燥。After the flocs are discharged, pour them into a plastic bucket with a diameter of 50 cm and a height of 100 cm, settle for 24 hours, take out the supernatant, and dry the flocs deposited below directly with a spray dryer.
(2)测试结果:(2) Test results:
进水:马铃薯淀粉加工废水0.95吨,水质浊度485,COD为11206mg/L,出水量0.2吨/小时,耗时285分钟,反向过滤仓过滤网上下压差0.02兆帕。Inlet water: 0.95 tons of potato starch processing wastewater, water turbidity 485, COD 11206mg/L, water output 0.2 tons/hour, time-consuming 285 minutes, pressure difference between the upper and lower filter nets of the reverse filter chamber 0.02 MPa.
出水:水质浊度46,去除率91%。COD值587mg/L,去除率达到94%左右。出水肉眼目测水质基本透明,无异味,放置10天仍然无异味,达到农田灌溉水质标准,也可以回用作为马铃薯淀粉厂原料薯冲洗水。分离回收的蛋白等有机物絮体经喷雾烘干后,干重为3587g,其中蛋白质和多糖含量分别为879g和1671g,回收率分别为91%和85%。Outlet water: water quality turbidity 46, removal rate 91%. The COD value is 587mg/L, and the removal rate reaches about 94%. The water quality of the effluent is basically transparent and has no peculiar smell, and it still has no peculiar smell after being placed for 10 days. It meets the water quality standard for farmland irrigation and can also be reused as raw potato washing water for potato starch factories. After the separated and recovered organic flocs such as protein were spray dried, the dry weight was 3587g, and the protein and polysaccharide contents were 879g and 1671g respectively, and the recovery rates were 91% and 85% respectively.
如图4所示的是本发明的第二个实施例。第二个实施例与第一个实施例基本相同,其不同点是:所述絮体沉淀反向分离装置为抗扰动絮体沉淀反向分离罐,包括絮体消能导流区、絮体导流板16′、絮体储存仓19和反向过滤仓15。絮体消能导流区包括与进水管连接的导流管41及设置在其上部的帽状导流罩40,导流管41的垂直部分设置在抗扰动絮体沉淀反向分离罐的中下部,其纵轴线与罐体的纵轴线重合,导流管41的垂直部分为渐阔喇叭状,其小口端与进水管相连接,大口端伸向导流罩40内。导流管41的垂直部分最小直径与最大直径之比为1∶2~6,其长度是罐体高度的1/5~1/15。导流管41部的帽状导流罩40开口向下,导流管41与导流罩40之间有间隙,两者间的间距是导流管41出水口直径的1/2~1之间,导流罩40的直径是导流管41出水口直径的2~5倍之间,导流罩40的高度是导流管41出水口直径的2~5倍之间。固液混合体从进水管通过喇叭状渐阔型导流管41进到导流帽状罩4内,絮体消能导流区可以使流体流速很快降下来,减少动能降低絮体的布朗运动,有助于絮体成长沉降。絮体导流板16′是以导流管41的垂直部分为轴心的下旋式螺旋板,与抗扰动絮体沉淀反向分离罐的外壳组成一个下降的螺旋通道。絮体导流板16′可以为连续的下旋式螺旋板,也可以由错叠式排列呈螺旋状的多张片状板组成。较重和较致密的絮体依靠重力下降,并沿絮体导流板16′滚动到絮体储存仓19中。絮体储存仓19设在抗扰动絮体沉淀反向分离罐的下部,其底部呈漏斗状,与排絮管道一20连接。反向过滤仓15设在抗扰动絮体沉淀反向分离罐的上部,絮体储存仓19和反向过滤仓15的结构与实施例1中的结构相同。As shown in Fig. 4 is the second embodiment of the present invention. The second embodiment is basically the same as the first embodiment, the difference is: the floc sedimentation reverse separation device is an anti-disturbance floc sedimentation reverse separation tank, including floc energy dissipation diversion area, floc Deflector 16',
本发明人自己加工的日处理5m3中试规模的水处理系统在处理马铃薯淀粉加工废水蛋白分离和废水达标排放的实施情况如下:The daily processing 5m of the inventor's own processing Pilot - scale water treatment system is as follows in the implementation of processing potato starch processing wastewater protein separation and wastewater up-to-standard discharge:
(1)不间断抗扰动絮凝沉淀反向分离系统的结构:(1) The structure of the uninterrupted anti-disturbance flocculation sedimentation reverse separation system:
输水管径Φ16mm,材质PPR;The diameter of the water delivery pipe is Φ16mm, and the material is PPR;
污水泵2扬程15米,流量3m3/h;Sewage pump 2 has a lift of 15 meters and a flow rate of 3m 3 /h;
紊流管4管径Φ16mm,由3个50cm长的“S”状不锈钢制成的蛇型紊流管;
反应罐6高100cm,直径30cm,容积70L;
抗扰动絮体沉淀反向分离罐外壳用不锈钢制成,罐高140cm、直径50cm,容积约270L。导流管41的垂直部分为喇叭型渐阔管长15cm,最小直径为Φ16mm,最大直径为Φ50mm。帽状导流罩40的直径15cm,高度10cm。螺旋型絮体导流板16′外径48cm与分离罐外壳内径距离2mm,絮体导流板16′斜角为30度,旋转周期为1.5周。反向过滤仓15的过滤网21是300目尼龙网,尼龙网有效过滤面直径45cm。多孔底板37的孔径2mm,有效孔数221个。过滤网下旋转刮刀22材质为PE。The shell of the anti-disturbance floc sedimentation reverse separation tank is made of stainless steel. The tank is 140cm high, 50cm in diameter, and has a volume of about 270L. The vertical part of the draft tube 41 is a trumpet-shaped gradually widening tube with a length of 15 cm, a minimum diameter of Φ16 mm, and a maximum diameter of Φ50 mm. The diameter of the hat-shaped shroud 40 is 15 cm, and the height is 10 cm. The distance between the outer diameter of the spiral floc deflector 16' is 48 cm and the inner diameter of the separation tank shell is 2 mm, the inclination angle of the floc deflector 16' is 30 degrees, and the rotation period is 1.5 cycles. The filter screen 21 of the
精细过滤罐25内装2根直径3cm的陶瓷柱形过滤管,管高20cm,有效过滤面650cm2,滤管孔径0.2um。The
所有管道上使用的阀门均为铜质手动阀门。压力表精度为0.001兆帕。The valves used on all pipelines are copper manual valves. The precision of the pressure gauge is 0.001 MPa.
配套药剂:自制高效有机无机复合絮凝剂、助凝剂和PH调节剂。Supporting agents: self-made high-efficiency organic-inorganic composite flocculants, coagulants and pH regulators.
为了提高废水中化学耗氧量(COD)去除率,在精细过滤罐后设置了一个直径10cm、高度为30cm的内装满颗粒状Al2O3分子筛的小分子吸附分离柱30,柱体材质为不锈钢。In order to improve the removal rate of chemical oxygen demand (COD) in waste water, a diameter of 10 cm and a height of 30 cm are set behind the fine filter tank and are filled with granular Al 2 O molecular sieve small molecule
絮体排出后集中倒入一个直径为50cm,高度100cm的塑料桶中,沉淀24小时,抽出上清液,下面沉淀的絮体直接用喷雾烘干机干燥。After the flocs are discharged, pour them into a plastic bucket with a diameter of 50 cm and a height of 100 cm, settle for 24 hours, take out the supernatant, and dry the flocs deposited below directly with a spray dryer.
(2)测试结果:(2) Test results:
进水:马铃薯淀粉加工废水2吨,水质浊度435,COD为10574mg/L,出水量0.5吨/小时,耗时240分钟,反向过滤仓过滤网上下压差0.05兆帕。Inlet water: 2 tons of potato starch processing wastewater, water turbidity 435, COD 10574mg/L, water output 0.5 tons/hour, time-consuming 240 minutes, pressure difference between the upper and lower filter nets of the reverse filter chamber 0.05 MPa.
出水:水质浊度53,去除率88%。COD值655mg/L,去除率达到93%左右。出水肉眼目测水质基本透明,无异味,放置10天仍然无异味,达到农田灌溉水质标准,也可以回用作为马铃薯淀粉厂原料薯冲洗水。分离回收的蛋白等有机物絮体经喷雾烘干后,干重为7114g,其中蛋白质和多糖含量分别为172g和3455g,回收率分别为90%和84%。Outlet water: water quality turbidity 53, removal rate 88%. The COD value is 655mg/L, and the removal rate reaches about 93%. The water quality of the effluent is basically transparent and has no peculiar smell, and it still has no peculiar smell after being placed for 10 days. It meets the water quality standard for farmland irrigation and can also be reused as raw potato washing water for potato starch factories. After the separated and recovered organic flocs such as protein were spray dried, the dry weight was 7114g, and the protein and polysaccharide contents were 172g and 3455g respectively, and the recovery rates were 90% and 84% respectively.
以上所述的仅是本发明具体实施例。应当指出:对于本领域的技术人员来说,在本发明所提供的技术启示下做出其它等同变型和改进都应视为本发明的保护范围。What has been described above are only specific embodiments of the present invention. It should be pointed out that for those skilled in the art, other equivalent modifications and improvements made under the technical inspiration provided by the present invention should be regarded as the protection scope of the present invention.
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