CN101569081B - Motor controller - Google Patents

Motor controller Download PDF

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Publication number
CN101569081B
CN101569081B CN2008800012514A CN200880001251A CN101569081B CN 101569081 B CN101569081 B CN 101569081B CN 2008800012514 A CN2008800012514 A CN 2008800012514A CN 200880001251 A CN200880001251 A CN 200880001251A CN 101569081 B CN101569081 B CN 101569081B
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China
Prior art keywords
major loop
conductive plate
terminal platform
radiator
controller
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CN2008800012514A
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Chinese (zh)
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CN101569081A (en
Inventor
永友茂胜
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Yaskawa Electric Corp
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Yaskawa Electric Corp
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/2089Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
    • H05K7/20909Forced ventilation, e.g. on heat dissipaters coupled to components
    • H05K7/20918Forced ventilation, e.g. on heat dissipaters coupled to components the components being isolated from air flow, e.g. hollow heat sinks, wind tunnels or funnels

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Control Of Direct Current Motors (AREA)

Abstract

Provided is a motor controller which shortens a time required for shipping test, reduces cost, improves test reliability, and has a reduced size with a reduced size of a main circuit terminal table. The motor controller is provided with a heat sink (1); a support (2), which adheres to the heat sink (1) and is made of a resin; a power semiconductor module (3) having a plurality of external electrode terminals adhering to the heat sink (1); a main circuit terminal table (6), which has a conductive plate section and performs main circuit wiring; a substrate (5), which is placed on the support (2)and provided with the main circuit terminal table (6) and a plurality of external electrode terminals connected to the substrate; a fan (7) attached to the heat sink (1); and a fan case (8) for fixin g the fan (7) and the heat sink (1). The motor controller is also provided with a resin section (6a), which is scraped to have a shape that accords with a shape of a shipping test probe, on a conductive plate section of the main circuit terminal table (6).

Description

Controller for motor
Technical field
The present invention relates to controller for motor such as a kind of frequency-converter device that mainly moves, servo amplifier through high voltage source; Relate in particular to a kind of major loop terminal platform, be used to improve the reliability of cutting down effect and test based on controller for motor from the man-hour of dynamic testization.
Background technology
Because existing controller for motor for example frequency-converter device uses the power semiconductor modular that sends high heat, cooling effect improves so that power semiconductor modular is close to radiator in institute.In order further to improve cooling effect, use fan to improve cooling effect (for example, with reference to patent documentation 1) through forced air cooling.
In addition, make the resin support be formed in radiator and be equipped with between the substrate of the major loop terminal platform that carries out the major loop distribution, constitute the heat that heat sink side is sent and to be passed to substrate-side.
For example in the frequency-converter device, adopt Fig. 5, Fig. 6 and formation shown in Figure 7 at existing controller for motor.In Fig. 5 to Fig. 7, for example on the screwed hole 1c that radiator 1 possessed, dispose the 1st substrate 5, the 1 substrates 5 that the major loop terminal platform 6 that carries out the major loop distribution is installed and be installed on radiator 1 through screw 9.The power semiconductor modular 3 that possesses the IGBT of frequency converter portion (Insulated GateBipolar Transistor) element etc. that is positioned at below the 1st substrate 5 is installed on radiator 1.In addition, power semiconductor modular 3 is close to installation above the radiator 1 through screw 4.Between radiator 1 and the 1st substrate 5, dispose support 2, when radiator 1 and the 1st substrate 5 are installed, tighten together through screw 9.The downside of radiator 1 is equipped with the fan guard 8 that fan 7 has been installed.
The terminal board 6 of Fig. 7 of this structure is in order to carry out the major loop distribution, is formed with by the housing 6a of resin forming, to the conductive plate 6b of the 1st substrate 5 delivered currents and make the lead of major loop distribution be connected in the screw 6c of conductive plate 6b.
In addition, the 2nd substrate etc. omits diagram.
Patent documentation 1: the spy of Japan opens the 2004-349548 communique
Summary of the invention
But there is following problems in the structure of existing controller for motor.
Owing to when carrying out the delivery test of controller for motor, covered by resin around the conductive plate of major loop terminal platform, so the conductive part of contact probe is less, current capacity is not enough when making probe contact screw or conductive plate, therefore, has caused short circuit.Therefore, unclamp screw lead is installed on major loop terminal platform, after this tighten screw and carry out delivery test.In addition, unclamping screw after the delivery test takes lead and tightens screw with the regulation torque.So, because being provided with of delivery test needs the time, so there is limitation in the shortening of activity duration.Therefore, the reduction activity duration realizes that it is limited that the cost of controller for motor reduces.In addition, in the low major loop terminal platform of current value,, reduced the thickness of slab of conductive plate in order to make the controller for motor miniaturization.Because the thickness of slab of conductive plate is thinner, so caused the undercapacity of the lead terminal of conductive plate.Therefore, need cover around the conductive plate with resin.If with the lead terminal of resin covering conductive plate, then heat is enclosed in the temperature rising of inner major loop terminal platform.If the temperature of major loop terminal platform rises, then the reliability step-down of major loop terminal platform.In order to keep the reliability of major loop terminal platform, need to suppress temperature and rise, rise in order to suppress temperature, must increase the thickness of slab of conductive plate.If increase the thickness of slab of conductive plate, then need increase major loop terminal platform, therefore, the miniaturization of controller for motor is limited.
The present invention carries out in view of the above problems; Purpose is to provide a kind of controller for motor, can cut down the activity duration of delivery test, reduces cost; Improve the reliability of test, and then carry out the miniaturization of device through the miniaturization of carrying out major loop terminal platform.
In order to address the above problem, the present invention is following formation.
Scheme 1 described invention provides a kind of controller for motor, and it possesses: radiator; The support that forms by resin of being close to radiator; The power semiconductor modular that possesses a plurality of external electrode terminals of being close to radiator; Have from top with a plurality of conductive plates of screw-driving upper surface, carry out the major loop terminal platform of major loop distribution; Be placed on and have said major loop terminal platform on the said support simultaneously; The substrate that connects said a plurality of external electrode terminals; It is characterized in that; A plurality of conductive plates from the said top of said major loop terminal platform with the said upper surface of screw-driving possess conductive plate probe contact-making surface in the front, said conductive plate probe contact-making surface exposes to the outside in the face side of said major loop terminal platform.
Scheme 2 described inventions are characterised in that, on the lead terminal of the conductive plate of said major loop terminal platform, are formed with the broadening portion that is used to gain in strength.
Scheme 3 described inventions are characterised in that the broadening portion of said lead terminal exposes to the outside.
According to the present invention, has following effect.
According to scheme 1 described invention,,, can easily make an experiment so can make probe contact conductive plate because a plurality of conductive plates possess the conductive plate probe contact-making surface that exposes to the outside in the face side of said major loop terminal platform.
Owing to can easily make an experiment, thus can carry out simply robot from dynamic test, can improve operation property.
In addition, owing on conductive plate, be formed for increasing the contact-making surface with the contact area of probe,, can improve the reliability of test so eliminated because of the not enough short circuit that is caused of current capacity.
In addition, though from frontal when conductive plate applies power, owing to have the contact-making surface of probe on the conductive plate, so this contact-making surface also can holding capacity, conductive plate can not tilt yet.Because conductive plate can not tilt,, can improve assembleability so can not install badly.
According to scheme 2 described inventions,, widely form the lead terminal width in order to increase the lead terminal intensity of conductive plate.Owing to widely form the lead terminal width, so even without this part of resin reinforcement, lead terminal can not tilt yet, conductive plate can not tilt.Because conductive plate can not tilt,, can improve assembleability so can not install badly.
According to scheme 3 described inventions, owing to widely form the lead terminal width, the resin portion of this part of local excision, so conductive plate is stroked in wind, the temperature that can suppress terminal board rises.Temperature through suppressing terminal board rises, and can make the terminal board miniaturization.Through making the terminal board miniaturization, can make the controller for motor miniaturization.Description of drawings
Fig. 1 is the stereogram of the controller for motor of expression embodiments of the invention.
Fig. 2 is the exploded perspective view of the controller for motor among Fig. 1.
Fig. 3 is the figure of the major loop terminal platform in the presentation graphs 2, (a) is front view, (b) is right side view, (c) is vertical view, (d) is three-dimensional cutaway view, (e) is the stereogram of conductive plate.
Fig. 4 is the figure of the major loop terminal platform of expression when having increased conductive plate lead terminal width; (a) be the front view of major loop terminal platform; (b) be the right side view of major loop terminal platform; (c) being the vertical view of major loop terminal platform, (d) is the stereogram of major loop terminal platform, (e) is the stereogram of conductive plate.
Fig. 5 is the stereogram of the controller for motor of expression prior art.
Fig. 6 is the exploded perspective view of the controller for motor among Fig. 5.
Fig. 7 is the figure of the major loop terminal platform in the presentation graphs 6, and (a) of existing major loop terminal platform is front view, (b) is right side view, (c) is vertical view, (d) is three-dimensional cutaway view, (e) is the stereogram of conductive plate.
Symbol description
The 1-radiator; The 1a-screwed hole; 1b-support installation base; The 1c-screwed hole; 2-resin support; 2a-substrate orientation boss; 2b-substrate fixed claw; 2c-radiator installing hole; The 3-power semiconductor modular; 4-power semiconductor modular fixing screw; 5-the 1st substrate; 5a-substrate orientation boss through hole; The 5b-screwing through hole; 6-major loop terminal platform; The 6a-housing; Portion of 6a1-housing local excision; The 6b-conductive plate; 6b1-conductive plate probe contact-making surface; 6b2-conductive plate lead terminal; 6b2a-broadening portion; The 6c-screw; The 7-fan; The 8-fan guard; 9-the 1st substrate fixing screw.
Embodiment
Below, with reference to accompanying drawing execution mode of the present invention is described.
Embodiment 1
Fig. 1 is the stereogram of controller for motor of the present invention.Fig. 2 is the exploded perspective view of the controller for motor among Fig. 1.Fig. 3 is the figure of the major loop terminal platform 6 in the presentation graphs 1; Fig. 3 (a) is the front view of major loop terminal platform 6; Fig. 3 (b) is the right side view of major loop terminal platform 6; Fig. 3 (c) is the vertical view of major loop terminal platform 6, and Fig. 3 (d) is the three-dimensional cutaway view of major loop terminal platform 6, and Fig. 3 (e) is the stereogram of conductive plate 6b.Fig. 4 is the figure of the major loop terminal platform 6 of expression when having increased conductive plate lead terminal width; Fig. 4 (a) is the front view of major loop terminal platform 6; Fig. 4 (b) is the right side view of major loop terminal platform 6; Fig. 4 (c) is the vertical view of major loop terminal platform 6, and Fig. 4 (d) is the stereogram of major loop terminal platform 6, and Fig. 4 (e) is the stereogram of conductive plate 6b.
In Fig. 1 to Fig. 4, the 1st, radiator is used in cooling, and the 2nd, the resin support, the 3rd, comprise the power semiconductor modular of the IGBT of frequency converter portion element etc., be structure with many external electrode terminals.The 6th, carry out the major loop terminal platform of major loop distribution, the 5th, connect the external electrode terminals of power semiconductor modular 3 and the 1st substrate of major loop terminal platform 6.The 7th, fan, the 8th, fan 7 is fixed in the fan guard of radiator 1.
In addition, said fan guard 8 also can not be directly fixed on radiator 1, and fixes through member.In addition, the 2nd substrate etc. omits diagram.
Said radiator 1 for example becomes cuboid, forms planely above, is formed with the support installation base 1b of a plurality of mounting brackets 2.In addition, be formed with a plurality of screwed hole 1a that are used for said power semiconductor modular 3 is installed on radiator 1.
Said support 2 is configured on the said radiator 1, is formed with a plurality of radiator installing hole 2c.In addition, be formed with a plurality of substrate orientation boss 2a and substrate fixed claw 2b, be used to install the 1st substrate 5 that the external electrode terminals to said power semiconductor modular 3 is connected with major loop terminal platform 6.
Said power semiconductor modular 3 is configured on the screwed hole 1a of said radiator 1, uses screw 4 temporarily fixing.
Said major loop terminal platform 6 is configured on the 1st substrate 5 and welds.
Said the 1st substrate 5 is configured on the said support 2, fixes through substrate orientation boss 2a and substrate fixed claw 2b.Said power semiconductor modular 3 also is tightened fixing.Under this state the terminal of said power semiconductor modular 3 is being welded on the 1st substrate 5.
Said fan 7 is disposed at said radiator 1, is fixed in said radiator 1 through fan guard 8.
Because controller for motor of the present invention is at the last 6a1 of portion of housing local excision that is formed with of housing (resin portion) 6a of major loop terminal platform 6; On conductive plate 6b, be formed with conductive plate probe contact-making surface 6b1; So can easily make probe contact conductive plate 6b, can easily make an experiment.Owing to can easily make an experiment, thus can carry out simply robot from dynamic test, can improve operation property.Owing to can improve operation property, thereby can cut down the activity duration of delivery test, carry out the cost cutting of controller for motor.And, because through conductive plate probe contact-making surface 6b1 is set, the contact area of conductive plate 6b and probe increases, eliminated because of the not enough short circuit that causes of current capacity, can improve the reliability of test.
In addition, though from frontal when conductive plate 6b applies power, also owing on conductive plate 6b, have this contact-making surface of conductive plate probe contact-making surface 6b1, thus also can holding capacity on this contact-making surface, conductive plate 6b can not tilt.Because conductive plate 6b can not tilt,, can improve assembleability so can not install badly.
In addition, form the broadening 6b2a of portion owing to increase the lead terminal width of the conductive plate lead terminal 6b2 of conductive plate 6b, reinforcement lead terminal intensity is not so even can't help this part lead terminal of housing 6a reinforcement can not tilt yet, conductive plate 6b can tilt.Because conductive plate 6b can not tilt,, can improve assembleability so can not install badly.And because the housing of the said broadening 6b2a of the portion part of local excision, so wind is stroked on conductive plate 6b, the temperature that can suppress terminal board 6 rises.
Temperature through suppressing terminal board 6 rises, and can make the terminal board miniaturization, through making the terminal board miniaturization, can make the controller for motor miniaturization.
The present invention is applicable to controller for motor such as the frequency-converter device that mainly moves through high voltage source, servo amplifier; Capable of using in making, provide a kind of activity duration of cutting down delivery test; Reduce cost; Improve the reliability of test, and then carry out the field of controller for motor of the miniaturization of device through the miniaturization of carrying out major loop terminal platform.

Claims (3)

1. controller for motor, it possesses: radiator; The support that forms by resin of being close to said radiator; The power semiconductor modular that possesses a plurality of external electrode terminals of being close to radiator; Have from top with a plurality of conductive plates of screw-driving upper surface, carry out the major loop terminal platform of major loop distribution; Be placed on and have said major loop terminal platform on the said support simultaneously, connect the substrate of said a plurality of external electrode terminals, it is characterized in that,
A plurality of conductive plates from the said top of said major loop terminal platform with the said upper surface of screw-driving possess conductive plate probe contact-making surface in the front, said conductive plate probe contact-making surface exposes to the outside in the face side of said major loop terminal platform.
2. controller for motor according to claim 1 is characterized in that, on the lead terminal of the conductive plate of said major loop terminal platform, is formed with the broadening portion that is used to gain in strength.
3. controller for motor according to claim 2 is characterized in that, the broadening portion of said lead terminal exposes to the outside.
CN2008800012514A 2007-01-18 2008-01-08 Motor controller Active CN101569081B (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP008686/2007 2007-01-18
JP2007008686 2007-01-18
PCT/JP2008/050067 WO2008087875A1 (en) 2007-01-18 2008-01-08 Motor controller

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CN101569081A CN101569081A (en) 2009-10-28
CN101569081B true CN101569081B (en) 2012-10-10

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TW (1) TW200847590A (en)
WO (1) WO2008087875A1 (en)

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JP5586866B2 (en) * 2008-09-29 2014-09-10 株式会社日立産機システム Power converter
JP5196274B2 (en) * 2010-05-20 2013-05-15 株式会社安川電機 TERMINAL DEVICE, ELECTRONIC DEVICE, AND METHOD FOR MANUFACTURING ELECTRONIC DEVICE
JP2012256623A (en) * 2012-10-02 2012-12-27 Yaskawa Electric Corp Terminal device, electronic apparatus and manufacturing method of electronic apparatus
JP6082664B2 (en) * 2013-06-19 2017-02-15 株式会社日立産機システム Power converter
KR101938868B1 (en) * 2017-03-03 2019-01-15 엘에스산전 주식회사 Inverter apparatus
JP6898178B2 (en) * 2017-08-30 2021-07-07 田淵電機株式会社 Terminal block
EP4017229A1 (en) * 2020-12-15 2022-06-22 Siemens Aktiengesellschaft Device for enclosing a power unit and for centering a control unit relative to the power unit

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JP2974115B2 (en) * 1994-01-10 1999-11-08 富士通電装株式会社 Terminal block
JP3095221B1 (en) * 1999-08-31 2000-10-03 サトーパーツ株式会社 Terminal block
JP2004015920A (en) * 2002-06-07 2004-01-15 Meidensha Corp Inverter device
DE112005001446T5 (en) * 2004-06-24 2007-05-31 Kabushiki Kaisha Yaskawa Denki, Kitakyushu motor control
CN100499327C (en) * 2004-09-17 2009-06-10 株式会社安川电机 Motor control device and method for assembling motor control device
JP2006309992A (en) * 2005-04-27 2006-11-09 Smk Corp Terminal stand

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Publication number Publication date
CN101569081A (en) 2009-10-28
JP4936149B2 (en) 2012-05-23
TW200847590A (en) 2008-12-01
TWI368382B (en) 2012-07-11
JPWO2008087875A1 (en) 2010-05-06
WO2008087875A1 (en) 2008-07-24

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