CN101559522A - Explosive welding method of NO2201 low-carbon pure nickel alloy clad steel plate - Google Patents
Explosive welding method of NO2201 low-carbon pure nickel alloy clad steel plate Download PDFInfo
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- CN101559522A CN101559522A CNA2008102332472A CN200810233247A CN101559522A CN 101559522 A CN101559522 A CN 101559522A CN A2008102332472 A CNA2008102332472 A CN A2008102332472A CN 200810233247 A CN200810233247 A CN 200810233247A CN 101559522 A CN101559522 A CN 101559522A
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Abstract
The invention relates to an explosive cladding process of metals. The process is characterized by comprising the following steps: substrate treatment, composite treatment, applying and pairing, explosive cladding, repair welding, heat treatment and post-treatment. The process can help clad NO2201 low-carbon pure nickel alloys with general steel plates effectively so that the clad steel plates can have the required strength on the premise of owning all the advantages of the NO2201 low-carbon pure nickel alloys, thus saving consumption of expensive metals. The clad steel plates have high welding quality, and can certainly remain stable in long-term use without sealing off.
Description
Affiliated technical field
What the present invention relates to is the metallic explosive combination process.
Background technology
The pure nickel alloy all shows good corrosion resistance in the environment of many acidity and alkalescence, be used in the reductant more.The characteristics of nickel maximum are the corrosion of alkali-proof medium, and as caustic potash, therefore caustic soda etc. are widely used in ion film caustic soda technology.With most of alloy phase ratios, the corrosion resistance of nickel in the fluorine of drying is good.Nickel also is successfully applied in the dry chlorine gas and hydrogen chloride of normal temperature to 540 ℃.Also can be applicable to static hydrofluoric acid solution.Nickel is easy to cold working in the wider temperature range favorable mechanical performance being arranged relatively, and processing characteristics and mild steel are close.So be widely used in aspects such as plate type heat exchanger, corrugated expansion joint expansion joint, system alkali, chemical equipment.The environment below the dew point of water and NO2201 low-carbon (LC) pure nickel alloy especially suits.And use the weak point of NO2201 low-carbon (LC) pure nickel alloy in such use is exactly that it costs an arm and a leg.Compound other common metals use and will reduce cost greatly.
Explosion welding technique is the high-voltage pulse load that produces by explosive detonation, promote the another kind of material (base material) of a kind of material (multiple material) high speed inclined impact, its loading stress is higher than the yield strength of metal material far away, the moment property of loading procedure (generally with millisecond meter), the locality of material stand under load, interweaving occurs in the small adjacent domain of application point and mode such as moves at high speed, realizes the metallurgical binding of two kinds of metals, and the land is rendered as wavy metallurgical binding.Explosive welding is again the new and high technology a kind of of great practical value of carrying out the intermetallic welding and producing metallic composite as the energy with explosive.Its maximum characteristics are metallic combination to be welded together simple, rapid and strongly in moment.The advantage of comparing explosion welding technique with solder technology such as rolling, built-up welding, casting is:
The adaptive solderability of material is applicable to most ductile metal or alloy widely; Especially for the welding of large-area metal, can be described as unique method of attachment; Be not only applicable to the combination of intermiscibility metal, and be applicable to the combination of non-intermiscibility metal, be applicable to the metal and the alloy of compound between easy generation brittle metal yet; Have good thermal conductivity, low interface resistance, the land does not have the heat affected area and constitutes good joint performance, and the thermal process of moment does not have the interface or a spot of dissolving is only arranged.
Summary of the invention
The explosion welding method that the purpose of this invention is to provide a kind of NO2201 low-carbon (LC) pure nickel alloy clad steel plate is to remedy the deficiency of prior art.
The object of the present invention is achieved like this: the explosion welding method of NO2201 low-carbon (LC) pure nickel alloy clad steel plate is characterized in that: may further comprise the steps:
A, base material treatment: smoothing makes steel plate unevenness＜5mm/m; And whole plate face≤10mm/ total length (wide); Tube sheet plate face unevenness＜1.5mm/m; And whole plate face≤2.5mm/ total length (wide); Again with the steel plate horizontal positioned, use emery wheel to polish, remove surface irregularities, make any surface finish, smooth, surface roughness is Ra12.5 μ m, it is bright and clean to carry out rubbing down again;
B, multiple material are handled: the plate face unevenness＜5mm/m that guarantees NO2201 low-carbon (LC) pure nickel alloy; And whole plate face≤10mm/ total length (wide); Tube sheet plate face unevenness＜1.5mm/m; And whole plate face≤2.5mm/ total length (wide); Set level again, use abrasive band or impeller bright and clean along the length polishing;
C, brushing and pairing: NO2201 low-carbon (LC) pure nickel alloy is coated with brushes multiple material protective agent, match with steel plate then, place by interruption between pairing back NO2201 low-carbon (LC) pure nickel alloy and the steel plate, avoid direct friction and damage NO2201 low-carbon (LC) pure nickel alloy surface;
D, the blast compound: with the steel plate horizontal positioned, the parallel thereon placement of NO2201 low-carbon (LC) pure nickel alloy is evenly placed explosive at NO2201 low-carbon (LC) pure nickel alloy outer surface, passes through cap sensitive, under high brake pressure, the surface of NO2201 low-carbon (LC) pure nickel alloy and steel plate just bonds together firmly;
E, repair welding: explode compound after, clad steel plate detects not through 100%UT that recombination region gives repair welding;
F, heat treatment: the clad steel plate after the repair welding is heat-treated, and to eliminate the stress that explosion time produces, guarantees every performance and the weld seam and the requirements of material decay resistance again such as intensity of base material;
G, subsequent treatment: the clad steel plate after the heat treatment through smoothing, is cut edge, get product behind machine glazed finish or the acid wash passivation.
The explosion welding method of described NO2201 low-carbon (LC) pure nickel alloy clad steel plate is characterized in that: when the material of writing in reply was handled, during NO2201 low-carbon (LC) pure nickel alloy sheets thickness 〉=5mm, periphery should be slotted;
The explosion welding method of described NO2201 low-carbon (LC) pure nickel alloy clad steel plate is characterized in that: when NO2201 low-carbon (LC) pure nickel alloy sheets undersized, spliced before the material of writing in reply is handled;
The explosion welding method of described NO2201 low-carbon (LC) pure nickel alloy clad steel plate is characterized in that: described multiple material protective agent is a waterglass, and its concentration (° Be) is 16-20.
Beneficial effect
Method provided by the invention, can be effectively that NO2201 low-carbon (LC) pure nickel alloy and general steel plate is compound, thereby guaranteeing that clad steel plate has under the prerequisite of all advantages of NO2201 low-carbon (LC) pure nickel alloy, has had the intensity of needs, thereby has saved the use amount of expensive metal.The product that while this method provides has very high welding quality, guarantees that steady in a long-term the use can not come off.
Below by embodiment the present invention is further described:
The specific embodiment
Embodiment:
The base material technology for blanking:
Steel plate should have quality certificate, indicates clear; To the steel plate that has Ultrasonic Detection to require, should be qualified through Ultrasonic Detection as requested; The grade of steel of material, specification, examination of materials numbering are consistent with the follow-up of quality card.
By the feed intake specification line of follow-up of quality card, the angle that should guarantee steel plate four limit dimension lines during line is the right angle.The length of steel plate and width difference are 0-5mm, and the diagonal error is not more than 3mm.
Check the surface quality of steel plate, qualified if the discovery surface of steel plate should in time be handled when mass defect is arranged.Carry out gas cutting or shearing by line, allow to stay an amount of reconditioning surplus, shear the back deburr, should remove slag during gas cutting, cut surface should be vertical and smooth bright and clean with the steel plate face, must not scab, defectives such as zigzag, pit, when above-mentioned defective occurring, allow reconditioning to reach the cutting surfacing.
Should smooth when steel plate plate face unevenness 〉=5mm/m or whole plate face＞10mm/ total length (wide), after smoothing the unevenness of steel plate plate face should＜5mm/m, and whole plate face≤10mm/ total length (wide).
Clad tubesheet should be smoothed during with steel plate plate face unevenness 〉=1.5mm/m or whole plate face＞2.5mm/ total length (wide), after smoothing the unevenness of steel plate plate face should＜1.5mm/m, and whole plate face≤2.5mm/ total length (wide).
Multiple material technology for blanking:
Check material, the specification of NO2201 low-carbon (LC) pure nickel alloy sheets.When if NO2201 low-carbon (LC) pure nickel alloy sheets need be spliced, its splicing requires as follows: when the width of NO2201 low-carbon (LC) pure nickel alloy sheets need splice, splicing width dimensions 〉=the 300mm of NO2201 low-carbon (LC) pure nickel alloy sheets in the time can not satisfying, splices the width minimum dimension and answers＞250mm in principle; When the length of NO2201 low-carbon (LC) pure nickel alloy sheets need be spliced, answered≤L/4 position of center line (L is a NO2201 low-carbon (LC) pure nickel alloy sheets total length) the splicing welding joint position of NO2201 low-carbon (LC) pure nickel alloy sheets.Assembling and spot welding should adopt the welding rod with product welding same model, specification, every 100mm spot welding a bit, and the about 4-6mm of spot welding length.Grinding and buffing weld seam again.
Cleaning roll-type purl machine before unreeling, foreign material that equipment such as plate shearing machine are inside and outside and dust, and the roller of wiping roll-type purl machine are if feel will polish smooth with crocus cloth when rough, use wooden stick when unreeling and transmit, prevent NO2201 low-carbon (LC) pure nickel alloy sheets surface tear.
Shear is sheared by line, keeps line, deburring again.Plasma cutting keeps line by the line cutting, removes slag, and with grinder buffing scarfing acute angle.
When the multiple material thickness of NO2201 low-carbon (LC) pure nickel alloy sheets 〉=5mm, periphery should be slotted: the center line of groove is 10-20mm with the distance of multiple edge line, and the bottom surface of groove is 2-4mm with the distance of the bottom surface of multiple material; Because multiple material is in compound, under the effect of powerful impulsive force, the edge of multiple material can be sheared under the effect of shearing force and come off, the end face of that multiple material and base material will be concordant, when the thickness of answering material was big, shearing force was not enough to reach requirement, will influence the edge quality of composite plate, in order to be effective, just can be at the desired location fluting so that come off smoothly.Groove is processed on planer or lathe; If, should guarantee the notch size as far as possible with the carbon arc air gouging fluting.Should be coated with the anti-coating that splashes before the gouge, answer the splash and the oxide of sand milling both sides behind the gouge.
Smoothing: the plate face unevenness 〉=5mm/m of NO2201 low-carbon (LC) pure nickel alloy sheets or and should smooth plate face after smoothing during whole plate face＞10mm/ total length (wide); Unevenness＜5mm/m; And whole plate face≤10mm/ total length (wide);
Clad tubesheet should be smoothed during with steel plate plate face unevenness 〉=1.5mm/m or whole plate face＞2.5mm/ total length (wide) with plate face clad tubesheet, after smoothing the unevenness of steel plate plate face should＜1.5mm/m, and whole plate face≤2.5mm/ total length (wide).
The base material technique for grinding:
The buffed surface of steel plate composite surface is wanted evenly not allow defectives such as oxide skin, pit, pit, and will guarantee steel plate thickness.
Thick polishing is with No. 36 grinding wheels when 60mm (steel plate thickness＜) or No. 24 grinding wheels when 60mm (steel plate thickness 〉=), and discovery oxide skin, pit, pit and polishing when inhomogeneous when slightly polishing polished after should in time handling again; Should in time remove the abrasive dust on polishing surface behind the thick polishing back.Foreign material such as oxide skin, laying dust.
The essence polishing should in time be removed foreign material such as the surperficial iron filings of polishing, laying dust with No. 60 grinding wheels after the smart polishing; Buffed surface after the smart polishing is smooth, bright and clean.Its surface roughness Ra 12.5 μ m.
It is bright and clean that steel plate plate face after the polishing carries out rubbing down uniformly with stainless steel wire wheel.
Multiple material technique for grinding:
It is bright and clean that the polishing of NO2201 low-carbon (LC) pure nickel alloy sheets adopts abrasive band or impeller to polish along the length direction, if NO2201 low-carbon (LC) pure nickel alloy sheets surface defectiveness can adopt the abrasive band to polish in the time of need polishing.
Polishing is wanted evenly not allow defectives such as oxide skin, pit, pit to occur, guarantee the thickness of the multiple material of NO2201 low-carbon (LC) pure nickel alloy sheets.Should in time remove foreign material such as the surperficial abrasive dust of polishing, laying dust after the polishing.
The multiple material surface of NO2201 low-carbon (LC) pure nickel alloy sheets after the polishing should be smooth, presents metallic luster.
Multiple material protective agent brushing technique:
Substrate of steel plate and the multiple material of NO2201 low-carbon (LC) pure nickel alloy sheets are matched, and with NO2201 low-carbon (LC) pure nickel alloy sheets external coating waterglass, its concentration (° Be) is 16-20 again, and the foam brush or the spray gun that are coated with waterglass must keep clean.Explode compound before, should strict control base material and multiple material between intermittence, guarantee composite quality.
It is compound to explode: with the steel plate horizontal positioned, the parallel thereon placement of NO2201 low-carbon (LC) pure nickel alloy sheets is evenly placed explosive at NO2201 low-carbon (LC) pure nickel alloy sheets outer surface, and the explosion velocity of explosive is 1.8 * 10
3-2.2 * 10
3M/s, brisance are that 6-10mm, density are 0.6g/cm
-3-0.85g/cm
-3, by cap sensitive, under high brake pressure, the surface of NO2201 low-carbon (LC) pure nickel alloy and steel plate just bonds together firmly.
Repair welding:
Explode compound after, detecting not through 100%UT, recombination region gives repair welding.The compound back Surface Defects in Steel Plate degree of depth is no more than the defective partly of composite plate tolerance and is polished smoothly;
Treating to brush the anti-coating that splashes around the repair welding district in the 100mm scope, on the carbon arc air gouging direction, except that adopting the anti-coating that splashes, the Ying Zuofang dividing plate that splashes also, the splash damage plate surface when not allowing gouge.With carbon arc air gouging will be not the multiple layer of bound fraction remove, then with emery wheel will the gouge surface around polishing clean, and basic unit ground off 0.5-1mm, grind 50-60 degree oblique angle on every side.According to the regulation welding of " stainless compound steel plate welding procedure rules ", should adopt Φ 2.5mm welding rod and little electric current to connect a circle after the repair welding of multiple layer, then to reduce the depression at melt run place along melt run.
Repair welding place is earlier smooth with the emery wheel corase grind after the repair welding, then with the sand ribbon polishing, last repair welding place and around in the 100mm scope, should be through UT and PT passed examination.
Technology for Heating Processing:
Clad steel plate after the repair welding is heat-treated, and to eliminate the stress that explosion time produces, guarantees every performance and the weld seam and the requirements of material decay resistance again such as intensity of base material.
Smoothing, trimming technology:
Roll-in smoothing back and forth on seven roller levelling machines or three rolls plate bending machine on the multiple course of composite plate is rule after reaching requirement, shears (composite plate thickness≤20mm) or plasma cutting (composite plate thickness＞20mm) by line again; The peripheral cut surface of composite plate four (circle) should be vertical with the plate face, and defectives such as the peripheral cut surface of composite plate four (circle) should be smooth, smooth, must not scab, zigzag, pit, if there is above-mentioned defective to allow reconditioning to reach requirement.
Mechanical polishing process or acid cleaning process:
Use impeller that the composite plate clad surface is polished or acid wash passivation after get product, the continuous mill line of its clad surface of finished product after the polishing must be consistent.
Claims (4)
1, the explosion welding method of NO2201 low-carbon (LC) pure nickel alloy clad steel plate is characterized in that: may further comprise the steps:
A, base material treatment: smoothing makes steel plate unevenness＜5mm/m; And whole plate face≤10mm/ total length (wide); Tube sheet plate face unevenness＜1.5mm/m; And whole plate face≤2.5mm/ total length (wide); Again with the steel plate horizontal positioned, use emery wheel to polish, remove surface irregularities, make any surface finish, smooth, surface roughness is Ra12.5 μ m, it is bright and clean to carry out rubbing down again;
B, multiple material are handled: the plate face unevenness＜5mm/m that guarantees NO2201 low-carbon (LC) pure nickel alloy sheets; And whole plate face≤10mm/ total length (wide); Tube sheet plate face unevenness＜1.5mm/m; And whole plate face≤2.5mm/ total length (wide); Set level again, use abrasive band or impeller bright and clean along the length polishing;
C, brushing and pairing: NO2201 low-carbon (LC) pure nickel alloy sheets is coated with brushes multiple material protective agent, match with steel plate then, place by interruption between pairing back NO2201 low-carbon (LC) pure nickel alloy sheets and the steel plate, avoid direct friction and damage NO2201 low-carbon (LC) pure nickel alloy sheets surface;
D, the blast compound: with the steel plate horizontal positioned, the parallel thereon placement of NO2201 low-carbon (LC) pure nickel alloy sheets, evenly place explosive at NO2201 low-carbon (LC) pure nickel alloy sheets outer surface, pass through cap sensitive, under high brake pressure, the surface of NO2201 low-carbon (LC) pure nickel alloy sheets and steel plate just bonds together firmly;
E, repair welding: explode compound after, clad steel plate detects not through 100%UT that recombination region gives repair welding;
F, heat treatment: the clad steel plate after the repair welding is heat-treated, and to eliminate the stress that explosion time produces, guarantees the strength character of base material and the requirement of weld seam and multiple material decay resistance;
G, subsequent treatment: the clad steel plate after the heat treatment through smoothing, is cut edge, get product behind machine glazed finish or the acid wash passivation.
2, the explosion welding method of NO2201 low-carbon (LC) pure nickel alloy clad steel plate as claimed in claim 1 is characterized in that: when the material of writing in reply was handled, during NO2201 low-carbon (LC) pure nickel alloy sheets thickness 〉=5mm, periphery should be slotted.
3, the explosion welding method of NO2201 low-carbon (LC) pure nickel alloy clad steel plate as claimed in claim 1 is characterized in that: NO2201 low-carbon (LC) pure nickel alloy can splice before the material of writing in reply is handled.
4, the explosion welding method of NO2201 low-carbon (LC) pure nickel alloy clad steel plate as claimed in claim 1 is characterized in that: described multiple material protective agent is a waterglass, and its concentration (° Be) is 16-20.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008102332472A CN101559522A (en) | 2008-12-08 | 2008-12-08 | Explosive welding method of NO2201 low-carbon pure nickel alloy clad steel plate |
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| CNA2008102332472A CN101559522A (en) | 2008-12-08 | 2008-12-08 | Explosive welding method of NO2201 low-carbon pure nickel alloy clad steel plate |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101984147A (en) * | 2010-11-08 | 2011-03-09 | 张志良 | Electrode for electrolytic degreasing for hot galvanizing steel belt production line and manufacture method thereof |
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2008
- 2008-12-08 CN CNA2008102332472A patent/CN101559522A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101984147A (en) * | 2010-11-08 | 2011-03-09 | 张志良 | Electrode for electrolytic degreasing for hot galvanizing steel belt production line and manufacture method thereof |
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Application publication date: 20091021 |