CN101555917B - Organic fibre brake pad with satisfactory radiating effect - Google Patents

Organic fibre brake pad with satisfactory radiating effect Download PDF

Info

Publication number
CN101555917B
CN101555917B CN 200910060672 CN200910060672A CN101555917B CN 101555917 B CN101555917 B CN 101555917B CN 200910060672 CN200910060672 CN 200910060672 CN 200910060672 A CN200910060672 A CN 200910060672A CN 101555917 B CN101555917 B CN 101555917B
Authority
CN
China
Prior art keywords
fibre
brake
powder
fiber
brake pad
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN 200910060672
Other languages
Chinese (zh)
Other versions
CN101555917A (en
Inventor
张泽伟
傅光明
张泽元
张自立
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
No1 That Rubs Braking Science And Technology Flat Peach co Ltd
Original Assignee
RUIYANG AUTOMOTIVE MATERIALS (XIANTAO) CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by RUIYANG AUTOMOTIVE MATERIALS (XIANTAO) CO Ltd filed Critical RUIYANG AUTOMOTIVE MATERIALS (XIANTAO) CO Ltd
Priority to CN 200910060672 priority Critical patent/CN101555917B/en
Publication of CN101555917A publication Critical patent/CN101555917A/en
Application granted granted Critical
Publication of CN101555917B publication Critical patent/CN101555917B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Abstract

An organic fibre brake pad with satisfactory radiating effect comprises the following components according to weight percentages: 5-9% of cashew nut oil friction powder, 5-7% of tyre powder, 4-8% of chromite, 4-7% of calcined petroleum coke, 3-7% of crystalline flake graphite, 4-7% of squama-shaped aluminium powder, 4-7% of ceramic fibre, 4-7% of antimony sulphide, 4-7% of brass fibre, 3-5% of glued alumino-silicate fibre, 9-12% of vermiculite powder, 10-15% of phenolic resin, 7-10% of barite, 0.5-1% of polyacrylonitrile fibre, 3-6% of wood pulp fibre, 3-6% of viscose fibre and 3-6% of bamboocarbon fibre; the invention is especially applicable to a rear brake with comparatively high brake comfort requirement of a family car and the like, after the brake pad is used, the car brake is sensitive, the braking is stable without brake scream, comfort performance is good, and the brake drum or brake disc has no damage and ash falling in long-term use.

Description

The organic fibre brake pad that thermal diffusivity is good
Technical field
The present invention relates to a kind of automobile brake sheet, especially relate to the good organic fibre brake pad of a kind of thermal diffusivity.
Background technique
The semi-metallic brake pad that occurs in the market or the performance of micro-metal brake pad are not fine, under the moisture effect corrosion serious, noise is higher during brake, and brake squeal is arranged; Larger to the damage of brake drum or brake disc, for a long time not easy locking of apply the brakes system etc.And the dust that most semimetals or micro-metal brake pad in use produce easily, these dusts are adsorbed on the wheel hub, owing to be difficult to clean, are subjected to its Long-term Effect, easily cause the wheel hub corrosion.Although organic fibre brake pad can address the above problem to a certain extent, existing organic fibre brake pad heat radiation is bad, and long-term use causes brake block to lose efficacy easily.
Summary of the invention
The present invention solves existing semimetal or the easy corrosion of micro-metal brake pad, and noise is higher during brake, and is larger to brake drum or brake disc damage, and the technical problems such as ash easily fall.
Simultaneously, the present invention has also solved the bad technical problem of existing organic brake block heat radiation.
Above-mentioned technical problem of the present invention is mainly solved by following technical proposals: this brake block is made by following compositions in weight percentage:
Cashew nut oil friction powder 5-9%, tyre talc 5-7%, chromite 4-8%, calcined petroleum coke 4-7%, crystalline flake graphite 3-7%, scale aluminium powder 4-7%, ceramic fiber 4-7%, antimony sulphide 4-7%, brass fiber 4-7%, glue spraying aluminum silicate fiber 3-5%, vermiculite power (20-40 order) 9-12%, phenolic resin 10-15%, barite (600 order) 7-10%, polyacrylonitril fiber 0.5-1%, wood pulp fibre 3-6%, viscose 3-6%, bamboo carbon fibre 3-6%.
In the present invention, cashew nut oil friction powder is to be processed by cashew nut shell oil, non-volatilely in the use go out any harmful matter, it is a kind of novel environment friendly product, after brake block mixes an amount of friction powder, more than 300 ℃ during hot operation, the brake block stable friction factor, heat expansion is minimum, can not produce " locking " phenomenon during brake.And it is strong that brake block has wear resistance, good toughness, the advantage such as noise is low, and is safe and reliable.
Tyre talc claims again the rubber break flour, is the tire glue face of junked tire, removes curtain radial, and pulverizing processes.It is used for friction material as elastic filler, plays to increase to wear away the effect of making an uproar.
Chromite is used for friction material, can adjust friction.Barite can be stablized frictional strength and the durability of friction material.
Add certain calcining coke and graphite than row in the friction material and can make friction material have perfect combination property, be conducive to prevent the metal adhesion, improve frictional behaviour.In addition, the empty rate of the gas of coke is higher, has improved the friction factor of friction material, has reduced brake noise, the heat fade of friction material when having alleviated high temperature.
It is that Raw material processing forms that the scale aluminium powder adopts the high wrought aluminium of purity, and the fusing energy of metallic aluminium has absorbed a large amount of heat energy in the friction process, has played the effect of heat radiation; And do not hinder dish, can prolong the working life of brake system.In addition, aluminium is very even in the surface distributed of friction material, makes the surface aesthetic of friction material beautiful.
Ceramic fiber is a kind of high pure, high strength, the low-down fiber of slag ball content.The superhigh temperature that occurs when the pyroconductivity that its Hen is low can prevent from bringing to a halt is on the impact of Brake pipe and brake oil.The kind of ceramic fiber is a lot of at present, produce better synergy for can be with the combination of other composition the time, acquisition has superperformance, stay-in-grade brake block, the inventor is through a large amount of experiments, and the key component that ceramic fiber is included and proportioning (weight percentage) thereof are locked in following scope: SiO 247-55%, Al 2O 317-23%, TiO 21-2%, other components and ratio are preferably CaO6-12%, K 2O1.1-3%, MgO4-7%, Fe 2O 38-10%, Na 2O1.5-3%, surplus is the micro amount of oxygen compound.When adopting the ceramic fiber of mentioned component, ceramic fiber has high temperature resistant, and the advantages such as good thermal stability after other material mixes, can be learnt from other's strong points to offset one's weaknesses, synergy, thus the heat fade phenomenon of the sheet of reducing friction has guaranteed the high-quality of product.
Brass fiber has the advantages such as heat absorption is fast, and distribute heat is fast, and is high temperature resistant.It is the important high-abrasive material of brake block.
Polyacrylonitril fiber has high-tensile, and is high temperature resistant, and adsorptivity is strong, the characteristics such as stable chemical nature.Viscose is used as the friction material reinforcing fiber, exchanges frictional behaviour and the porosity of whole timber material, prevents that the vitrifaction of some material is obvious.Wood pulp fibre can help various raw materials to be evenly distributed among the blending material, strengthens the effect that combination force between the various raw materials is born mesh skeleton in the brake block system well.Bamboo-carbon fibre is constructed fine and closely woven porous, and stronger adsorptivity is arranged, and adsorbable various pulverulent materials strengthen the friction material steadiness.And it is thin that its distinctive vesicular structure can make other fiberous material fully open, and pulverulent material mixes.As in the brake block course of working, clustering phenomena might appear in the fibers such as brass fiber, and friction surface hardness differs greatly like this, causes the not enough formation of braking moment noise, and the agglomerating phenomenon that bamboo-carbon fibre just in time can avoid the red copper fiber to occur.
The present invention has the characteristics such as friction factor height, high temperature resistance heat fade performance be good.The heat sink materials such as the scale aluminium powder that adds in the prescription simultaneously, brass fiber can make the present invention have extraordinary heat dispersion, thereby prolong the working life of product.It is rear brake to the higher car of braking comfort requirement that the present invention is particularly useful for such as family-sized car etc., and after using the present invention, braking automobile is sensitive, braking is steady, brakeless shriek, and comfort property is fine, and long-term the use, brake drum or brake disc not damaged, grey phenomenon falls.
Embodiment
Below by embodiment, technological scheme of the present invention is described in further detail.
Embodiment 1: powder 9% by weight percentage rubs cashew nut oil, tyre talc (60-80 order) 5%, chromite powder 4%, calcined petroleum coke 4%, crystalline flake graphite 3%, scale aluminium powder 5%, ceramic fiber 4%, antimony sulphide 7%, brass fiber 7%, glue spraying aluminum silicate fiber 3%, vermiculite power (20-40 order) 9%, Effect of Organosilicon-modified Phenol-formaldehyde Resin 15%, barite powder (600 order) 10%, polyacrylonitril fiber 1%, wood pulp fibre 3%, viscose 4%, bamboo carbon fibre 4% is put into high speed dispersor, stir into Powdered rear taking-up, it is compressing to put into forming die, then put into vulcanizing press in 270 ℃ of high temperature after compound with steel backing, pressure is under the condition of 18MPa, kept 15 minutes, then take out brake block, except deburring be finished product.
The contained component of the ceramic fiber that present embodiment adopts and proportioning thereof are: SiO 247%, Al 2O 323%, TiO 22%, CaO12%, K 2O1.1%, MgO4%, Fe 2O 310%, Na 2O1.5%, surplus is the micro amount of oxygen compound.
Embodiment 2: powder 5% by weight percentage rubs cashew nut oil, tyre talc (60-80 order) 6.5%, chromite powder 8%, calcined petroleum coke 7%, crystalline flake graphite 7%, scale aluminium powder 6%, ceramic fiber 7%, antimony sulphide 4%, brass fiber 4%, glue spraying aluminum silicate fiber 5%, vermiculite power (20-40 order) 12%, Effect of Organosilicon-modified Phenol-formaldehyde Resin 10%, barite powder (600 order) 7%, polyacrylonitril fiber 0.5%, wood pulp fibre 6%, viscose 3%, bamboo carbon fibre 3% is put into high speed dispersor, stir into Powdered rear taking-up, it is compressing to put into forming die, then put into vulcanizing press in 270 ℃ of high temperature after compound with steel backing, pressure is under the condition of 18MPa, kept 15 minutes, then take out brake block, except deburring be finished product.
The contained component of the ceramic fiber that present embodiment adopts and proportioning thereof are: SiO 253%, Al 2O 318.6%, TiO 21.2%, CaO8.9%, K 2O1.2%, MgO6%, Fe 2O 38.8%, Na 2O2.06%, surplus is other micro amount of oxygen compound.
Embodiment 3: powder 7% by weight percentage rubs cashew nut oil, tyre talc (60-80 order) 5%, chromite powder 5%, calcined petroleum coke 5%, crystalline flake graphite 5%, scale aluminium powder 7%, ceramic fiber 6%, antimony sulphide 6%, brass fiber 6%, glue spraying aluminum silicate fiber 4%, vermiculite power (20-40 order) 9%, Effect of Organosilicon-modified Phenol-formaldehyde Resin 11%, barite powder (600 order) 9%, polyacrylonitril fiber 0.8%, wood pulp fibre 4.2%, viscose 4%, bamboo carbon fibre 6% is put into high speed dispersor, stir into Powdered rear taking-up, it is compressing to put into forming die, then put into vulcanizing press in 270 ℃ of high temperature after compound with steel backing, pressure is under the condition of 18MPa, kept 15 minutes, then take out brake block, except deburring be finished product.
The contained component of the ceramic fiber that present embodiment adopts and proportioning thereof are: SiO 253%, Al 2O 318.6%, TiO 21.2%, CaO8.9%, K 2O1.2%, MgO6%, Fe 2O 38.8%, Na 2O2.06%, surplus is other micro amount of oxygen compound.
Embodiment 4: powder 6% by weight percentage rubs cashew nut oil, tyre talc (60-80 order) 7%, chromite powder 6%, calcined petroleum coke 6%, crystalline flake graphite 4%, scale aluminium powder 5%, ceramic fiber 5%, antimony sulphide 5%, brass fiber 5%, glue spraying aluminum silicate fiber 3%, vermiculite power (20-40 order) 10%, Effect of Organosilicon-modified Phenol-formaldehyde Resin 13%, barite powder (600 order) 8%, polyacrylonitril fiber 0.5%, wood pulp fibre 5%, viscose 5.5%, bamboo carbon fibre 4% is put into high speed dispersor, stir into Powdered rear taking-up, it is compressing to put into forming die, then put into vulcanizing press in 270 ℃ of high temperature after compound with steel backing, pressure is under the condition of 18MPa, kept 15 minutes, then take out brake block, except deburring be finished product.The contained component of the ceramic fiber that present embodiment adopts and proportioning thereof are: SiO 254%, Al 2O 318.7%, TiO 21.4%, CaO8.1%, K 2O1.4%, MgO6.6%, Fe 2O 38.5%, Na 2O2.2%, surplus is other micro amount of oxygen compound.
Embodiment 5: powder 8% by weight percentage rubs cashew nut oil, tyre talc (60-80 order) 6%, chromite powder 7%, calcined petroleum coke 4%, crystalline flake graphite 6%, scale aluminium powder 4%, ceramic fiber 4%, antimony sulphide 4%, brass fiber 4%, glue spraying aluminum silicate fiber 3%, vermiculite power (20-40 order) 15%, Effect of Organosilicon-modified Phenol-formaldehyde Resin 14%, barite powder (600 order) 7%, polyacrylonitril fiber 0.7%, wood pulp fibre 5%, viscose 3.3%, bamboo carbon fibre 5% is put into high speed dispersor, stir into Powdered rear taking-up, it is compressing to put into forming die, then put into vulcanizing press in 270 ℃ of high temperature after compound with steel backing, pressure is under the condition of 18MPa, kept 15 minutes, then take out brake block, except deburring be finished product
The contained component of the ceramic fiber that present embodiment adopts and proportioning thereof are: SiO 255%, Al 2O 317%, TiO 21%, CaO6%, K 2O1.5%, MgO7%, Fe 2O 38%, Na 2O3%, surplus is the micro amount of oxygen compound.
In order to verify effect of the present invention, by Chinese GB5763-1998 NBS, with the organic fibre brake pad of embodiment's 4 preparations and testing at the constant speed tester for friction between respectively without metal brake block of North America company production, its result is as follows:
The friction and wear behavior comparative test result of two kinds of brake blocks:
The result shows: compare same kind of products at abroad, the organic fibre brake pad that adopts the present invention to fill a prescription and prepare has better friction and wear behavior and high temperature resistance heat fade performance.
Brake block of the present invention is installed on the A3 of the Cherry car, and retardation test shows: the present invention's sensitivity of braking, braking steadily, noise free, comfortable foot feeling.

Claims (2)

1. organic fibre brake pad that thermal diffusivity is good is characterized in that being made by following compositions in weight percentage:
Cashew nut oil friction powder 5-9%, tyre talc 5-7%, chromite 4-8%, calcined petroleum coke 4-7%, crystalline flake graphite 3-7%, scale aluminium powder 4-7%, ceramic fiber 4-7%, antimony sulphide 4-7%, brass fiber 4-7%, glue spraying aluminum silicate fiber 3-5%, vermiculite power 9-12%, phenolic resin 10-15%, barite 7-10%, polyacrylonitril fiber 0.5-1%, wood pulp fibre 3-6%, viscose 3-6% and bamboo carbon fibre 3-6%.
2. the good organic fibre brake pad of thermal diffusivity according to claim 1 is characterized in that described ceramic fiber mainly is comprised of following compositions in weight percentage: SiO 247-55%, Al 2O 317-23%, TiO 21-2%, CaO6-12%, K 2O1.1-3%, MgO4-7%, Fe 2O 38-10% and Na 2O1.5-3%.
CN 200910060672 2009-01-25 2009-01-25 Organic fibre brake pad with satisfactory radiating effect Active CN101555917B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200910060672 CN101555917B (en) 2009-01-25 2009-01-25 Organic fibre brake pad with satisfactory radiating effect

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200910060672 CN101555917B (en) 2009-01-25 2009-01-25 Organic fibre brake pad with satisfactory radiating effect

Publications (2)

Publication Number Publication Date
CN101555917A CN101555917A (en) 2009-10-14
CN101555917B true CN101555917B (en) 2013-03-20

Family

ID=41174149

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 200910060672 Active CN101555917B (en) 2009-01-25 2009-01-25 Organic fibre brake pad with satisfactory radiating effect

Country Status (1)

Country Link
CN (1) CN101555917B (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107523070A (en) * 2016-10-13 2017-12-29 上海探能实业有限公司 Damping friction piece with self-lubricating property

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1051781A (en) * 1990-11-22 1991-05-29 华南理工大学 A kind of manufacture method of asbestos-free friction material
EP1179687A1 (en) * 2000-06-08 2002-02-13 Rizziero Gioacchini Base matrix and composition of a braking friction material containing said base matrix and related preparation processes
CN1624028A (en) * 2003-12-03 2005-06-08 李海 Friction plate without asbestos and its preparation process
CN1958647A (en) * 2006-11-08 2007-05-09 信义集团公司 Formula of material for disk type brake sheets

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1051781A (en) * 1990-11-22 1991-05-29 华南理工大学 A kind of manufacture method of asbestos-free friction material
EP1179687A1 (en) * 2000-06-08 2002-02-13 Rizziero Gioacchini Base matrix and composition of a braking friction material containing said base matrix and related preparation processes
CN1624028A (en) * 2003-12-03 2005-06-08 李海 Friction plate without asbestos and its preparation process
CN1958647A (en) * 2006-11-08 2007-05-09 信义集团公司 Formula of material for disk type brake sheets

Also Published As

Publication number Publication date
CN101555917A (en) 2009-10-14

Similar Documents

Publication Publication Date Title
CN101555918B (en) High-performance organic fibre brake pad
CN103059805B (en) Organic fiber friction material composition for brake pad
CN101555915B (en) High-performance semi-metallic brake pad
CN101555920B (en) Ceramic brake pad of high-performing automobile
CN101555919B (en) High efficient ceramic brake pad
CN101555913B (en) Fire-resistant micro-metal brake pad
CN108518432B (en) Copper-free NAO friction material and preparation method and application thereof
US9382429B2 (en) Preparation method of carbon modified filler
CN105715720B (en) A kind of environment-friendly type two-layer composite brake block
WO2012159286A1 (en) Copper-free friction material composition for brake pads
US20220196097A1 (en) Friction material, in particular for the manufacturing of a brake pad, and associated preparation method
CN101555916B (en) Corrosion resistant low noise semi-metallic brake pad
US10125256B2 (en) Composition for friction material
CN101555921A (en) Ceramic brake pad with high performance for middle-to-high grade sedan
CN103821852A (en) Environment-friendly brake pad adopting copper-free microcrystalline friction materials
CN103821859A (en) Micro-copper-formulated ceramic brake pad
CN105670564A (en) Copper-free friction material and brake pad
CN106633625A (en) Composite frictional material and preparation method thereof
CN1958648A (en) Method for producing brake sheets of heavy load truck
CN105909707B (en) A kind of graphene-containing high-quality friction material composition
CN105952825B (en) A kind of high-performance composite fibre brake block
CN105907370B (en) A kind of environment-friendly type high performance friction material composition
CN110594323A (en) Composite double-layer brake pad and preparation method thereof
CN101555917B (en) Organic fibre brake pad with satisfactory radiating effect
CN102345696B (en) Full ceramic brake pad and machining method thereof

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20230306

Address after: 433000 No.1 Ruiyang Avenue, Xiantao Industrial Park, Hubei Province

Patentee after: The No.1 that rubs braking science and technology(Flat peach)Co., Ltd.

Address before: 433000 No. 1 Yang drive road, Hubei, Xiantao

Patentee before: Ruiyang Automotive Materials (Xiantao) Co.,Ltd.

PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of invention: Organic fiber brake pads with good heat dissipation

Effective date of registration: 20231226

Granted publication date: 20130320

Pledgee: Bank of China Limited Xiantao branch

Pledgor: The No.1 that rubs braking science and technology(Flat peach)Co., Ltd.

Registration number: Y2023980074306