CN101555508B - Method for preparing crystalline dextrose by rice - Google Patents

Method for preparing crystalline dextrose by rice Download PDF

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Publication number
CN101555508B
CN101555508B CN2009100434739A CN200910043473A CN101555508B CN 101555508 B CN101555508 B CN 101555508B CN 2009100434739 A CN2009100434739 A CN 2009100434739A CN 200910043473 A CN200910043473 A CN 200910043473A CN 101555508 B CN101555508 B CN 101555508B
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rice
filter
crystallizer
temperature
crystallization
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CN101555508A (en
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龚永福
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Changde Youde Biotechnology Co ltd
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WANFU BIOTECHNOLOGY (HUNAN) AGRICULTURAL DEVELOPMENT Co Ltd
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Abstract

The invention relates to a method for preparing crystalline dextrose by rice; rice is used as raw materials and the crystalline dextrose is obtained by carrying out the steps of soaking and jordaning,size mixing, liquefying slag removal, saccharification, a primary neutralization and filtration, a secondary neutralization and filtration, ion exchanging, concentration and refining, crystallization and drying; the method overcomes the defect that pasting of starch granule is not easily realized due to the large size thereof, when corn, wheat, sweet potato, cassava and the like are used as raw m aterials; the crystalline dextrose prepared by the method of the invention features easy digestive absorption, low anaphylaxis, low fat, no cholesterol and high biological potency and enjoys unparallel advantages compared with other starch glucose; the steps such as high-temperature liquefying, three-time decoloring and hybridization refining, high temperature sterilizing by a crystallizer and aseptic packaging of finished products ensure product quality and food security.

Description

A kind of method of producing crystalline dextrose with rice
Technical field
The present invention relates to the manufacture craft of crystalline dextrose, particularly a kind of method of producing crystalline dextrose with rice.
Background technology
At present; Generally with raw material production crystalline dextroses such as corn, wheat, Ipomoea batatas, cassavas, ripe not enough with rice as the technology of raw material, but since in the rice contained starch granules less than corn, wheat, Ipomoea batatas, cassava etc.; Be about 2-10um, only greater than oat.And the size of starch granules is a factor of decision gelatinization speed, the little then gelatinization easily of particle, particle greatly then is not easy gelatinization, therefore be badly in need of having a kind of sophisticated be that the method for raw material production crystalline dextrose is come out with the rice.
Summary of the invention
To the deficiency of above-mentioned similar technology, the purpose of this invention is to provide a kind of method of producing crystalline dextrose with rice.
Making method of the present invention may further comprise the steps:
(1) soak defibrination: after rice washing totally, adjust to basic soln after immersion for some time with soda ash, with the emery wheel defibrination, fineness is more than 60 orders;
(2) size mixing: 17-19Be ° of the concentration of sizing mixing, transfer pH value 5.8-6.0 with soda ash and hydrochloric acid, add calcium chloride 0.2-0.5 kilogram by dry-matter per ton, add a-fire resistant alpha-diastase 400ml-550ml again, stir and sent into liquefaction transfer jar in 30 minutes;
(3) slag is taken off in liquefaction: adopt the liquefaction of efficient low pressure ejector will, 105 ℃-110 ℃ of injection temperatures get into pressurize and keep jar pressurize about 5 minutes; The flash distillation cooling is sent into continuous liquefaction streamline column for 95 ℃, guarantees albumen flocculation, liquefaction thoroughly, 90-110 minute laminar flow time; Detect the DE value and reach 15%-20%; Iodine try into brown or iodine liquid true qualities after, again through the second spraying device, the flash distillation cooling is 115 ℃-120 ℃ behind 125 ℃ of-130 ℃ of enzymes that go out of controlled temperature; After taking off slag transfer jar and cooling to 95 ℃-100 ℃, adopt chamber(filter)press to filter and take off slag with the logical cold water of coil pipe;
(4) saccharification: the sugar material is cooled to 58 ℃-60 ℃ and delivers to saccharifying tank; Transfer PH4.0-4.4 with hydrochloric acid; Measure sugar material concentration and volume; Calculate every jar of dry substance mixture; Add carbohydrase by 800ml/ ton-1200ml/ ton dry, saccharification 40-60 hour, the dextrin reaction was qualified; Behind DE value >=95%, be warming up to 80 ℃ of-85 ℃ of enzyme dischargings of going out with injector;
(5) once neutralization filter, in the secondary and filter: after one time neutralizing tank receives the sugar material; Survey pH value; Transfer to 4.4-4.8 with hydrochloric acid or soda ash; Temperature is controlled at 80 ℃-90 ℃; Press 3kg/ ton dry and add craboraffin; Stirred 30 minutes; Sampling is filtered with test paper; Can use box filter to filter when color and luster reaches water white transparency or little yellow, carry out in the secondary again and filtration, method is with once neutralization filtration; Just secondary filter adopts airtight filter to filter; Feed liquid requires as clear as crystal, no foreign matter, the visible impurity of no naked eyes;
(6) IX: with exchanging the sugar material from the friendship post, discharging clarification, water white transparency, free from extraneous odour, transparence >=95%, pH value 4.0-6.0;
(7) concentrated making with extra care: with the falling film type quadruple effect evaporator sugar material is concentrated to 70%-72%, delivers to three bleachers and add gac stirring 30 minutes, filter with the closed filter, concentrate totally no foreign matter, no carbon granules is delivered to the preceding transfer jar of crystallization;
(8) crystallization:
Charging: thoroughly clean crystallizer; And cool off subsequent use after 30-50 minute naturally with the steam high-temperature sterilization to crystallizer; Feeding temperature is reduced to 45-50 ℃ with plate type heat exchanger; Be fed to for the first time crystallizer 30%; Jar is interior as no crystal seed; Adding finished product glucose more than 4% by advancing sugared dry keeps 12 hours growing the grains of 45 ℃ of temperature, and crystal seed is cultivated good back and advanced the sugared material of crystallizer full for the second time;
Crystallization: after crystallizer sugar material advances to expire, start stirrer and stir more than 4 hours, 0.6 rev/min of rotating speed is measured DE value, DS value, pH value, according to measuring effect, calculates saturation ratio, amount of water; Prevent that spontaneous nucleus from forming, and influences crystallization effect; Crystallization time 48-60 hour, adopt the curve cooling method, 4 ℃ of coolings in per 12 hours, final crystallization crystal is even, not sticking the stirring, it is obvious that hand is pinched particle, but 27 ℃ of right and left dischargings of temperature;
Centrifugal: even discharging during discharging; Crystallizer can not go out; Stay 25%-30% as crystal seed; Washed 30 seconds with deionized water when rotating speed 600 changes after the centrifuge charging; Vapour was washed 10 seconds when rotating speed 900 changeed, and with deionized water washing 20 seconds, guaranteed that green molasses thoroughly separates with crystal when rotating speed 1040 changes; Centrifugal back crystal grain rule, pure, moisture content≤14%;
(9) oven dry: adopt the oven dry of hot gas flow drying system; About 110 ℃ of temperature, charging is even, and wind speed is an amount of; Moisture content is controlled at about 8%; Getting into the cold air stream drying system then, lead to 10 ℃ in the copper aluminium radiator--20 ℃ of refrigerated waters are cooled to about 20 ℃, guarantee that finished product glucose crystal does not destroy, do not lump.
When raw material is Jie Mi or thin rice, before soaking the defibrination step, increase a cleanup step: select for use chaff crushed rices separation sieve to sift out chaff powder and rice husk, remove other impurity with stoner again.
Advantage of the present invention: the crystalline dextrose absorptivity that the inventive method is produced is strong, hypoallergenic, and biological value is high; Has the incomparable advantage of other starch glucose; Through adopting high temperature liquefaction, three decolourings and refining, crystallizer high-temperature sterilization from handing over; Steps such as finished product sterile packed have been guaranteed product quality and food safety.The present invention can also be the raw material production crystalline dextrose with joint (carefully) rice, has solved general of present joint (carefully) rice and has sold as feedstuff raw material, and its value is not fully utilized; The defective of the wasting of resources, the present invention is with joint (carefully) metric system glucose, and joint (carefully) Mi Ziyuan obtains maximum using; Added value of product is high, and rice aboundresources of same time (carefully) can satisfy the production needs; And safeguarded national food safety, belong to country and advocate and the support industry.
Embodiment
Following enforcement can illustrate in greater detail the present invention, but does not limit the present invention in any form.
Embodiment: with joint (carefully) rice is raw material
1.1 joint (carefully) Mi Qingli: select for use chaff crushed rices separation sieve to sift out chaff powder and rice husk, remove other impurity with stoner again.
1.2 washing: after saving (carefully) Mi Jinhang repeated water washing, send into steeping tank with tap water.
1.3 soak: to soaking joint (carefully) rice water, guarantee thorough washing joint (carefully) rice soluble surface albumen, lipoid material, help joint (carefully) rice softening, the lactic acid bacteria inhibiting fermentation with soda ash adjustment pH value 10; Soaked when temperature is higher 2 hours, temperature soaked 4 hours when low, before the defibrination again with the rice rinsing once and the soaked in water of draining with clear water.
1.4 defibrination: select emery wheel mill defibrination for use, fineness 60 orders, hand are touched no obvious particle, and coarse grain returns mill.
1.5 size mixing: 18Be ° of the concentration of sizing mixing, transfer pH value 6.0 with soda ash or hydrochloric acid, add 0.4 kilogram in calcium chloride by dry-matter per ton, add a-fire resistant alpha-diastase 500ml again, stir and sent into liquefaction transfer jar in 30 minutes.
1.6 liquefaction: adopt the liquefaction of high efficient cryogenic injector, 108 ℃ of injection temperatures get into pressurize and keep jar pressurize about 5 minutes; The flash distillation cooling is sent into continuous liquefaction streamline column for 95 ℃, guarantees albumen flocculation, liquefaction thoroughly, 90-110 minute laminar flow time; Detect DE value and reach 18%, the iodine examination be brown or iodine liquid true qualities after, pass through the second spraying device again; After 115 ℃-120 ℃ of the flash distillation coolings, cool to 95 ℃-100 ℃ with the logical cold water of coil pipe behind 128 ℃ of enzymes that go out of controlled temperature to taking off slag transfer jar.Liquefaction is during discharging, and through the second spraying device, controlled temperature is to the enzyme discharging of going out of certain number of degrees, and the one, continuation is carried out the high temperature gelatinization to macromolecules starch, and the 2nd, high temperature knocks out the a-amylase activity, makes saccharification more complete.
1.7 take off slag: filter with chamber(filter)press, filtering feed liquid requires limpid, does not contain a meter slag, and the rice slag is squeezed into piece in the filtration procedure in sheet frame, and the sugar material trickles through filter tip and delivers to syrup transfer jar to hopper.
1.8 washery slag: chamber(filter)press pressure is torn the sheet frame slag dumping open after reaching 0.3mPa, and the rice slag is joined one cube of tap water with the broken washery slag jar that gets into of kibbler by every sheet frame slag; Be warmed up to 70 ℃ with steam; Filter with chamber(filter)press, the rice slag send baking operation again, and rare syrup send mill rice operation to make mill rice and uses.
1.9 oven dry: with the tube bank dryer with rice slag oven dry to moisture about 14%, use the steam flow drying machine drying to moisture below 10% again, evenly material loading stablize steam supply, guarantees not influence protein powder color and protein content, finished product is quantitatively irritated by 35 kilograms every bag and is wrapped.
1.10 saccharification: the sugar material is cooled to 60 ℃ and delivers to saccharifying tank, transfers PH4.0 with hydrochloric acid, measures sugar material concentration and volume; Calculate every jar of dry substance mixture; Add saccharifying enzyme by 800ml-1200ml/ ton dry-matter, saccharification 50 hours, the dextrin reaction is qualified; Behind DE value >=95%, be warming up to 85 ℃ of enzyme dischargings of going out with injector.
1.11 once neutralization: after one time neutralization tank receives the sugar material, survey pH value, pH value exceeds at 4.6 o'clock; With soda ash or hydrochloric acid adjustment; Temperature is controlled at 80 ℃-90 ℃, presses 3kg/ ton dry-matter and adds craboraffin, stirs 30 minutes; Sampling is filtered with test paper, is allowed for access when color and luster reaches water white transparency or little yellow and filters workshop section.
1.12 once filter: filter with box filter, feed liquid requires as clear as crystal, colourless or faint yellow, and feed liquid is sent into the secondary neutralization tank.
1.13 secondary neutralization: method is mixed neutralization in the sugar material with mother liquor in 1/3rd ratios with 1.11 when mother liquor is arranged.
1.14 secondary filtration: filter with airtight filter, feed liquid requires as clear as crystal, no foreign matter, and the visible impurity of no naked eyes, feed liquid is delivered to transfer jar before handing over.
1.15 IX: with exchanging the sugar material from the friendship post, discharging clarification, water white transparency, free from extraneous odour, transparence >=95%, pH value 4.8.
1.16 concentrate: with the falling film type quadruple effect evaporator sugar material is concentrated to 72%, delivers to bleacher three times.
1.17 refining: add gac at three bleachers and stirred 30 minutes, filter with the closed filter, dense sugar does not totally have foreign matter, and no carbon granules is delivered to the preceding transfer jar of crystallization.
Through first and second neutralization decolouring, after handing over and concentrating, carry out decolorizing and refining three times, make the glucose material purer.
1.18 crystallization:
1.18.1 charging: thoroughly clean crystallizer; And to crystallizer with the steam high-temperature sterilization after 40 minutes naturally cooling subsequent use, feeding temperature is reduced to 50 ℃ with plate-type heat exchanger, is fed to for the first time crystallizer 30%; Jar is interior as no crystal seed; Adding finished product glucose more than 4% by advancing sugared dry-matter keeps 12 hours growing the grains of 45 ℃ of temperature, and crystal seed is cultivated good back and advanced the sugared material of crystallizer full for the second time.
1.18.2 crystallization: after crystallizer sugar material advances to expire, start stirrer and stir more than 4 hours, 0.6 rev/min of rotating speed is measured DE value, DS value, pH value, according to measuring effect, calculates saturation ratio, amount of water.Prevent that spontaneous nucleus from forming, and influences crystallization effect; Crystallization time 48-60 hour, adopt the curve cooling method, 4 ℃ of coolings in per 12 hours, final crystallization crystal is even, not sticking the stirring, it is obvious that hand is pinched particle, but 27 ℃ of right and left dischargings of temperature.
1.18.3 centrifugal: even discharging during discharging, crystallizer can not go out, and stays 25%-30% as crystal seed; Washed 30 seconds with vaal water when rotating speed 600 changes after the whizzer charging; Vapour was washed 10 seconds when rotating speed 900 changeed, and with vaal water washing 20 seconds, guaranteed that green molasses thoroughly separates with crystal when rotating speed 1040 changes; Centrifugal back crystal grain rule, pure, moisture content≤14%.
1.19 oven dry: adopt the oven dry of thermal vapor stream drying system, about 110 ℃ of temperature, charging is even; Wind speed is an amount of; Moisture content control about 8% gets into cold steam flow drying system then, and logical 14 ℃ of refrigerated waters are cooled to about 20 ℃ in the copper aluminium radiator; Guarantee that finished product glucose crystal does not destroy, do not lump, through delivering to the sterile constant-temperature make-up room after the screening.
1.20 finished product packing: adopt electronic scale, in mould outer woven bag and pack, quantitative 25 kilograms/bag, send stockyard neat pile.

Claims (3)

1. a method of producing crystalline dextrose with rice is characterized in that with the rice being raw material, carries out according to the following steps:
(1) soak defibrination: after rice washing totally, adjust to basic soln after immersion for some time with soda ash, with the emery wheel defibrination, fineness is more than 60 orders;
(2) size mixing: 17-19Be ° of the concentration of sizing mixing, with soda ash and hydrochloric acid adjust pH 5.8-6.0, add calcium chloride 0.2-0.5 kilogram by dry-matter per ton, add a-fire resistant alpha-diastase 400ml-550ml again, stir and sent into liquefaction transfer jar in 30 minutes;
(3) slag is taken off in liquefaction: adopt the liquefaction of efficient low pressure ejector will, 105 ℃-110 ℃ of injection temperatures get into pressurize and keep jar pressurize about 5 minutes; The flash distillation cooling is sent into continuous liquefaction streamline column for 95 ℃, guarantees albumen flocculation, liquefaction thoroughly, 90-110 minute laminar flow time; Detect the DE value and reach 15%-20%; Iodine try into brown or iodine liquid true qualities after, again through the second spraying device, the flash distillation cooling is 115 ℃-120 ℃ behind 125 ℃ of-130 ℃ of enzymes that go out of controlled temperature; After taking off slag transfer jar and cooling to 95 ℃-100 ℃, adopt chamber(filter)press to filter and take off slag with the logical cold water of coil pipe;
(4) saccharification: the sugar material is cooled to 58 ℃-60 ℃ and delivers to saccharifying tank; Transfer pH4.0-4.4 with hydrochloric acid; Measure sugar material concentration and volume; Calculate every jar of dry substance mixture; Add carbohydrase by 800ml/ ton-1200ml/ ton dry, saccharification 40-60 hour, the dextrin reaction was qualified; Behind DE value >=95%, be warming up to 80 ℃ of-85 ℃ of enzyme dischargings of going out with injector;
(5) once neutralization filter, in the secondary and filter: after one time neutralizing tank receives the sugar material; Survey the pH value; Transfer to 4.4-4.8 with hydrochloric acid or soda ash; Temperature is controlled at 80 ℃-90 ℃; Press 3kg/ ton dry and add craboraffin; Stirred 30 minutes; Sampling is filtered with test paper; Can use box filter to filter when color and luster reaches water white transparency or little yellow, carry out in the secondary again and filtration, method is with once neutralization filtration; Just secondary filter adopts airtight filter to filter; Feed liquid requires as clear as crystal, no foreign matter, the visible impurity of no naked eyes;
(6) IX: with exchanging the sugar material from the friendship post, discharging clarification, water white transparency, free from extraneous odour, transparence >=95%, pH value 4.0-6.0;
(7) concentrated making with extra care: with the falling film type quadruple effect evaporator sugar material is concentrated to 70%-72%, delivers to three bleachers and add gac stirring 30 minutes, filter with the closed filter, concentrate totally no foreign matter, no carbon granules is delivered to the preceding transfer jar of crystallization;
(8) crystallization:
Charging: thoroughly clean crystallizer; And cool off subsequent use after 30-50 minute naturally with the steam high-temperature sterilization to crystallizer; Feeding temperature is reduced to 45-50 ℃ with plate type heat exchanger; Be fed to for the first time crystallizer 30%; Jar is interior as no crystal seed; Adding finished product glucose more than 4% by advancing sugared dry keeps 12 hours growing the grains of 45 ℃ of temperature, and crystal seed is cultivated good back and advanced the sugared material of crystallizer full for the second time;
Crystallization: after crystallizer sugar material advances to expire, start stirrer and stir more than 4 hours, 0.6 rev/min of rotating speed is measured DE value, DS value, pH value, according to measuring effect, calculates saturation ratio, amount of water; Prevent that spontaneous nucleus from forming, and influences crystallization effect; Crystallization time 48-60 hour, adopt the curve cooling method, 4 ℃ of coolings in per 12 hours, final crystallization crystal is even, not sticking the stirring, it is obvious that hand is pinched particle, but 27 ℃ of right and left dischargings of temperature;
Centrifugal: even discharging during discharging; Crystallizer can not go out; Stay 25%-30% as crystal seed; Washed 30 seconds with deionized water when rotating speed 600 changes after the centrifuge charging; Vapour was washed 10 seconds when rotating speed 900 changeed, and with deionized water washing 20 seconds, guaranteed that green molasses thoroughly separates with crystal when rotating speed 1040 changes; Centrifugal back crystal grain rule, pure, moisture content≤14%;
(9) oven dry: adopt the oven dry of hot gas flow drying system; About 110 ℃ of temperature, charging is even, and wind speed is an amount of; Moisture content is controlled at about 8%; Getting into the cold air stream drying system then, lead to 10 ℃ in the copper aluminium radiator--20 ℃ of refrigerated waters are cooled to about 20 ℃, guarantee that finished product glucose crystal does not destroy, do not lump.
2. a kind of method of producing crystalline dextrose with rice according to claim 1; It is characterized in that: when raw material is Jie Mi or thin rice; Before soaking the defibrination step, increase a cleanup step: select for use chaff crushed rices separation sieve to sift out chaff powder and rice husk, remove other impurity with stoner again.
3. a kind of method of producing crystalline dextrose with rice according to claim 1 is characterized in that: liquefaction is taken off rice slag behind the slag through washery slag, make protein powder behind the baking operation.
CN2009100434739A 2009-05-20 2009-05-20 Method for preparing crystalline dextrose by rice Expired - Fee Related CN101555508B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102703547A (en) * 2012-06-14 2012-10-03 万福生科(湖南)农业开发股份有限公司 Method for producing glucose bulk drug for injection by using rice

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CN101748220B (en) * 2010-01-08 2012-06-20 西王集团有限公司 Glucose production process for reducing steam consumption
CN101886145A (en) * 2010-06-30 2010-11-17 潍坊盛泰药业有限公司 High-yield glucose production method
CN101914584B (en) * 2010-09-03 2013-07-10 王东阳 Method for producing L-tryptophan
CN102516354B (en) * 2011-11-17 2014-03-05 玉锋实业集团有限公司 Separation method and equipment of protein from starch sugar liquefied solution
CN103232522B (en) * 2013-04-19 2015-04-22 武汉工业学院 Method for coproducing and preparing malt syrup and proteins from broken rice
CN103525887B (en) * 2013-10-21 2015-09-09 诸城东晓生物科技有限公司 A kind of crystalline dextrose production method of energy-conserving and environment-protective
CN103725731B (en) * 2013-12-30 2015-09-02 河南飞天农业开发股份有限公司 Special crystalline dextrose of Sunmorl N 60S and preparation method thereof
CN110218820A (en) * 2019-06-23 2019-09-10 石家庄华昊糖制品有限公司 A kind of process for producing powdered glucose using Traditional Method output glucose mother liquid

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CN1220780C (en) * 2002-04-27 2005-09-28 山东西王集团有限公司 Crystallization process for glucose production
CN101429528A (en) * 2007-11-07 2009-05-13 安庆堂 Method for direct production of gluconic acid sodium salt with dry method

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Publication number Priority date Publication date Assignee Title
CN1220780C (en) * 2002-04-27 2005-09-28 山东西王集团有限公司 Crystallization process for glucose production
CN101429528A (en) * 2007-11-07 2009-05-13 安庆堂 Method for direct production of gluconic acid sodium salt with dry method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102703547A (en) * 2012-06-14 2012-10-03 万福生科(湖南)农业开发股份有限公司 Method for producing glucose bulk drug for injection by using rice

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