CN101551350B - Method of establishing damnification self-diagnosis system for carbon fiber enhancement resin base composite material - Google Patents
Method of establishing damnification self-diagnosis system for carbon fiber enhancement resin base composite material Download PDFInfo
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- CN101551350B CN101551350B CN2009101153696A CN200910115369A CN101551350B CN 101551350 B CN101551350 B CN 101551350B CN 2009101153696 A CN2009101153696 A CN 2009101153696A CN 200910115369 A CN200910115369 A CN 200910115369A CN 101551350 B CN101551350 B CN 101551350B
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Abstract
A method of establishing a damnification self-diagnosis system for carbon fiber enhancement resin base composite material is characterized in that the steps includes: (1) measuring the front and the rear electrical resistances of different type composite materials with epigene actions of stretching, impacting and bending by a electrical resistance measuring instrument, building a stress-electricalresistance database of the composite material, determining the damnification of the composite material by using a ultrasound scanning method, and determining the corresponding relation of damnificati on-electrical resistance variation; (2) analyzing and processing the composite material electrical resistance variation by a computer, diagnosing whether the composite material having damnification ornot real time, and generating automatically a abridged general view of the composite material status. The advantage of the invention is that by means of using the conductivity characteristics of the composite material, the composite material is taken as an inductive element for its mechanics and electrology performance, so as to self-diagnosing the damnification of the composite material. The system has the characteristics of real time monitoring, accurate diagnosis, and the system is visual and intelligible.
Description
Technical field
The present invention relates to a kind of method of setting up damnification self-diagnosis system for carbon fiber enhancement resin base composite material.
Background technology
The research of smart material and structure is originated from the aerospace community of the eighties in 20th century, and the compound substance with self-diagnostic function also is a kind of intellectual material.The intelligent composite system mainly is made up of compound substance, sensing element, message handler.It is to carry that compound substance mainly acts on; The main effect of sensing element is the variation of perception material internal or outside situation, and is converted into corresponding signal; Message handler is the core, and it is handled sensing element output signal, thereby the compound substance situation is judged.
Advantages such as carbon fiber enhancement resin base composite material has specific strength and specific stiffness is high, designability is strong, anti-fatigue performance good, electromagnetic performance is excellent, corrosion resistance and good, easy global formation are widely used in fields such as Aero-Space, communications and transportation, building industry, culture and sports.Because compound substance is to adopt lamination process to process mostly, is a kind of nonuniformity material, the interlaminar shear strength of material is lower, and externally especially percussive action is relatively more responsive in the power effect.Therefore, compound substance produce with use in, receive certain external force and do the time spent, be easy to generate the interior laminate layer damage, and this damage is difficult to detect at material surface, be the hidden danger that composite structure is used safely.
Along with to the compound substance safety in utilization require increasingly high; People hope that compound substance possesses the function that reflects himself situation; And play the effect of safe early warning; Can make the judgement of repairing or changing to material, in some application such as Aero-Space, building industry, this function is particularly important.
In order to make compound substance can detect its internal injury certainly; The at present main method that adopts is to bury resistance wire, optical fiber, piezoelectric etc. underground as sensing element in composite inner, and some parameter such as resistance, intensity variations reflect the variation of compound substance situation under external force through the induction compound substance.This method technology is complicated, and the sensing element that adds is influential to composite materials property.In addition, the someone utilizes the characteristic of electric conduction of carbon fiber, and as the range upon range of compound substance that is added in research self diagnosis on the glass fiber reinforced composite materials of alertness, this method has much room for improvement to the damage of composite materials diagnostic accuracy outside the alert and resourceful layer with the chopped carbon fiber felt.Above-mentioned these methods all are in the material property fundamental research stage, and do not have bonded composite damage check technology to confirm whether there is damage in the compound substance, might not represent to exist in the compound substance damage because the parameter that sensing element is responded to changes.These present research methods are not all set up the damage of composite materials self-diagnosable system, can not reflect material situation intuitively through computer graphical.
Summary of the invention
The object of the present invention is to provide a kind of method of setting up damnification self-diagnosis system for carbon fiber enhancement resin base composite material, damnification self-diagnosis system for carbon fiber enhancement resin base composite material is by being that reinforcing material, fluoropolymer resin are that compound substance, resistance apparatus, computing machine and the software program etc. of matrix material are partly formed with the carbon fibre.
The present invention realizes like this, it is characterized in that method step is:
(1) measures the resistance value of dissimilar compound substances before and after stretching, impact, crooked external force effect through resistance measuring instrument; Set up compound substance stress-resistance data storehouse; Utilize ultrasound scan method to detect damage of composite materials, establish the corresponding relation of damage-resistance variations;
(2) computing machine changes composite material resistance and analyzes, handles, and whether has damage in the real-time diagnosis compound substance, and generates compound substance situation synoptic diagram automatically.
Compound substance of the present invention is to being that reinforcing material, fluoropolymer resin are the compound substance of matrix material with the carbon fibre; Lay a plurality of small copper plate electrode points on the different aspects of compound substance; With a certain electrode points of compound substance lower surface is the fixed electorde point; Measure the resistance value of external force effect front and back between the different electrodes of compound substance upper surface and fixed electorde point respectively, and with the closed region of 4 minimums that electrode points the was surrounded Minimum Area as the damage of composite materials self diagnosis.Do the time spent when compound substance receives external force, from the near more electrode points of outer point of force application, its resistance variations is big more.
Carbon fibre of the present invention is continuous carbon fibre, chopped carbon fiber, carbon fiber felt or carbon cloth.
Fluoropolymer resin of the present invention comprises thermoplastic resin or thermoset resin.
Thermoplastic resin of the present invention is polypropylene, polystyrene or PVC; Thermoset resin is unsaturated polyester resin, epoxy resin or phenolics.
Advantage of the present invention is: the conductive characteristic that utilizes compound substance; With the sensing element of compound substance as itself mechanics, electric property; According to of the variation of the front and back of power effect outside by the closed region composite material resistance of 4 minimums that electrode points surrounded; Through computer software programs this region material situation is made real-time judge, and can generate compound substance situation synoptic diagram automatically, reach damage of composite materials self diagnosis purpose.This system has real-time monitoring, accurate, the simple and clear characteristics of diagnosis.
Description of drawings
Fig. 1 is compound substance self-diagnosable system figure of the present invention.
Computing machine 2, resistance measuring instrument 3, compound substance in the drawings, 1,
Embodiment
As shown in Figure 1, the present invention realizes that like this method step is: it is raw material that (1) compound substance 3 adopts commercialization (G803/5224) carbon cloth/epoxy prepreg; Spread layer (8 layers) according to warp-wise; And lay small copper plate electrode (diameter is 6mm, and thickness is 0.2mm, and half position of electrode is exposed at material surface) by matrix equidistant (spacing is 60mm) at 1,2 interlayers; Put into the hot press curing molding then; The preparation composite board, sheet metal thickness is about 2.0mm, and carbon fiber volume content is about 70%.Remove burr, flash, with sheet material cut growth * wide be the sample of 200mm*150mm, with fine sandpaper with each copper plate electrode surface finish; And use the soldering welding lead; Connect resistance measuring instrument 2 and computing machine 1, measure the resistance value of compound substance before and after stretching, impact, crooked external force effect, set up compound substance stress-resistance data storehouse through resistance measuring instrument 2; Utilize ultrasound scan method to detect damage of composite materials, establish the corresponding relation of damage-resistance variations; (2) 1 pair of composite material resistance variation of computing machine is analyzed, is handled, and whether has damage in the real-time diagnosis compound substance, and generates compound substance situation synoptic diagram automatically.
Claims (3)
1. method of setting up damnification self-diagnosis system for carbon fiber enhancement resin base composite material is characterized in that method step is:
(1) measures the resistance value of dissimilar compound substances before and after stretching, impact, crooked external force effect through resistance measuring instrument; Set up compound substance stress-resistance data storehouse; Utilize ultrasound scan method to detect damage of composite materials, establish the corresponding relation of damage-resistance variations; Described compound substance is to being that reinforcing material, fluoropolymer resin are the compound substance of matrix material with the carbon fibre; Its measuring method is on the different aspects of compound substance, to lay a plurality of small copper plate electrode points; With a certain electrode points of compound substance lower surface is the fixed electorde point; Measure the resistance value of external force effect front and back between the different electrodes of compound substance upper surface and fixed electorde point respectively, and with the closed region of 4 minimums that electrode points the was surrounded Minimum Area as the damage of composite materials self diagnosis;
(2) computing machine changes composite material resistance and analyzes, handles, and whether has damage in the real-time diagnosis compound substance, and generates compound substance situation synoptic diagram automatically.
2. a kind of method of setting up damnification self-diagnosis system for carbon fiber enhancement resin base composite material according to claim 1 is characterized in that described carbon fibre is continuous carbon fibre, chopped carbon fiber, carbon fiber felt or carbon cloth.
3. a kind of method of setting up damnification self-diagnosis system for carbon fiber enhancement resin base composite material according to claim 1; It is characterized in that described fluoropolymer resin comprises thermoplastic resin or thermoset resin, thermoplastic resin is polypropylene, polystyrene or PVC; Thermoset resin is unsaturated polyester resin, epoxy resin or phenolics.
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