CN101549559A

CN101549559A - Rotary twister with carbon-fiber plane

Info

Publication number: CN101549559A
Application number: CNA2009100115339A
Authority: CN
Inventors: 宋宝炜; 曹新华; 刘新宇; 蒲永伟; 陶春君; 许春艳
Original assignee: Shenyang Aircraft Industry Group Co Ltd
Current assignee: Shenyang Aircraft Industry Group Co Ltd
Priority date: 2009-05-14
Filing date: 2009-05-14
Publication date: 2009-10-07
Anticipated expiration: 2029-05-14
Also published as: CN101549559B

Abstract

A rotary twister with carbon-fiber plane comprises a motherboard on which trundles, supports, an apparatus cabinet and vertical columns I and II are arranged; a revolving arm is mounted on the vertical column I, and an operation box, a counter and a tension controller are arranged on the revolving arm; a support seat is arranged on the vertical column I and a reducing motor is arranged on the support seat; a clutch, a bearing I and a transmission shaft are arranged inside a casing; a plane left-template and a boss right-template are arranged at the right end of the transmission shaft and fastened by lock nuts and planet hand wheels I and II; a base I, a gum groove, a tension detector and guiding wheels I and II are arranged on the apparatus cabinet, wherein the guiding wheel II and an adjustable supporting arm are arranged on the base I, and then the guiding wheel I is arranged; a gumming wheel is arranged in the gum groove; a supporting arm II is arranged on the vertical column II, a roller chassis is arranged on the supporting arm II, and a vertical plate is arranged on the roller chassis and then a base II is arranged on the vertical plate; a hysteresis brake, a bearing II and a coupling shaft are arranged inside the base II; the coupling shaft, a roller and a link-rod are arranged on a screw which is arranged on the roller, and the roller is coupled with an expanding cylinder and provided with a clamp hoop and a clamp spring; and a handle is arranged on the link-rod. The invention has the advantage of being capable of winding different-thickness prepreg with central hole or square hole.

Description

Rotary twister with carbon-fiber plane

Technical field:

The invention is the special equipment that is used for carbon fiber plane rotation winding method manufacturing shop layer prepreg.

Background technology:

At present, the method for carbon fiber manufacturing prepreg has isometrical winding method of curved surface and carbon fiber bundle parallel laid layer method; The isometrical winding method of curved surface: at cylinder upper berth one deck paper, will soak the carbon fiber bundle of glue, and be wrapped on the cylinder, the winding spacing is a line-spacing, cuts with cutter after winding is finished, and has so just made a square prepreg; The parallel laid layer method: a plurality of carbon fiber bundles are closely arranged, pass through impregnation, upper and lower packing paper, the roller extruding glueds joint to become the prepreg that closely links to each other, can be made into random length, make parts again, when opening slotted hole, circular hole or square hole structure on parts, carbon fiber is cut off like this, produce a lot of broken ends, greatly influenced the intensity of parts.

Summary of the invention:

The purpose of the invention provides a kind of wrapping machine of making the rotation of carbon fiber plane, make prepreg with plane rotation winding method, be used to make the large-scale wallboard of composite of the side of having, borehole structure, have the rotary twister with carbon-fiber plane of higher-strength; The purpose of the invention is to realize by following technical scheme: rotary twister with carbon-fiber plane is characterized in that by counter, tension controller, swinging electrically operated box, the revolution support arm, column I, directive wheel I, adjustable extension arm, pedestal I, directive wheel II, the impregnation wheel, the glue groove, directive wheel III, tension detector, support arm II, Electric Appliance Cabinet, column II, castor, adjustable supports, base plate, bearing, reducing motor, screw, clutch, housing, bearing I, a left side, plane template, the right template of boss, planet handwheel I, locking nut, power transmission shaft, planet handwheel II, baffle plate, hysteresis brake, pedestal II, bearing I I, coupling spindle, cylinder, tube rises, regulating handle, connecting rod, screw rod, clip, jump ring, cylinder base plate and riser are formed; Castor and adjustable supports are housed on the base plate, column I and column II are housed on the base plate, column I goes up the revolution support arm is installed, on the revolution support arm swinging electrically operated box is housed, on the swinging electrically operated box counter and tension controller are housed, column I goes up erection support, reducing motor is installed on bearing, clutch, bearing I and drive shaft cartridge are in housing, housing is installed on the bearing, the housing right-hand member is equipped with baffle plate, the power transmission shaft right-hand member is equipped with plane left side template and the right template of boss, with the locking nut positioning and locking on power transmission shaft, with planet handwheel I and planet handwheel II plane left side template and the right Template Location of boss are locked, Electric Appliance Cabinet is housed on the base plate, pedestal I, glue groove and tension detector are contained on the Electric Appliance Cabinet, two directive wheel II are contained on the pedestal I, pedestal I goes up the dress adjustable extension arm, its top dress directive wheel I, dress impregnation wheel in the glue groove, tension detector both sides dress directive wheel III, at column II upper end dress support arm II, support arm II goes up dress cylinder base plate, on the cylinder base plate, adorn riser, pedestal II is contained on the riser, hysteresis brake, bearing I I and coupling spindle are contained in the pedestal II, coupling spindle, cylinder and connecting rod are contained on the screw rod, screw rod is contained on the cylinder, the cylinder right side connects the tube that rises, and link end is debug the joint handle, and hoop and jump ring are installed on the tube that rises.

The advantage of the invention: adopt the structure of plane left side template and the right template matched moulds of boss, can change the height and the shape of boss, can twine the prepreg of the different-thickness that has centre bore or square hole according to technological requirement; Adopt planet handwheel locking mode, convenient mounting and clamping; Adopt tenslator, the controlled amount of winding tension, adjustable, carbon fiber bundle is phozy, no fracture of wire, the prepreg intensity height of making; Adopted counter, be provided with twine the number of turns after, can finish winding work automatically; Support arm is made rotary, the convenient winding angle of adjusting; Base plate is equipped with the four-wheel structure, convenient moving and installation; Swinging electrically operated box handled easily.

Description of drawings:

Fig. 1 is the rotary twister with carbon-fiber plane structural representation;

Fig. 2 is an A-A cross-sectional schematic among Fig. 1;

Fig. 3 is a B-B cross-sectional schematic among Fig. 1.

Among the figure: 1, counter 2, tension controller 3, swinging electrically operated box 4, revolution support arm 5, column I 6, directive wheel I 7, adjustable extension arm 8, pedestal I 9, directive wheel II 10, impregnation wheel 11, glue groove 12, directive wheel III 13, tension detector 14, support arm II 15, Electric Appliance Cabinet 16, column II 17, castor 18, adjustable supports 19, base plate 20, bearing 21, reducing motor 22, screw 23, clutch 24, housing 25, bearing I 26, a left side, plane template 27, the right template 28 of boss, planet handwheel I 29, locking nut 30, power transmission shaft 31, planet handwheel II 32, baffle plate 33, hysteresis brake 34, pedestal II 35, bearing I I 36, coupling spindle 37, cylinder 38, tube 39 rises, regulating handle 40, connecting rod 41, screw rod 42, clip 43, jump ring 44, cylinder base plate 45, riser 46, carbon fiber bundle

The specific embodiment:

Rotary twister with carbon-fiber plane is characterized in that by counter, tension controller, swinging electrically operated box, the revolution support arm, column I, directive wheel I, adjustable extension arm, pedestal I, directive wheel II, the impregnation wheel, the glue groove, directive wheel III, tension detector, support arm II, Electric Appliance Cabinet, column II, castor, adjustable supports, little car bottom plate, bearing, reducing motor, screw, clutch, housing, bearing I, a left side, plane template, the right template of boss, planet handwheel I, locking nut, power transmission shaft, planet handwheel II, baffle plate, hysteresis brake, pedestal II, bearing I I, coupling spindle, cylinder, tube rises, regulating handle, connecting rod, screw rod, clip, jump ring, cylinder base plate and riser are formed; Castor and adjustable supports are housed on the base plate, column I and column II are housed on the base plate, column I goes up the revolution support arm is installed, on the revolution support arm swinging electrically operated box is housed, on the swinging electrically operated box counter and tension controller are housed, column I goes up erection support, reducing motor is installed on bearing, clutch, bearing I and drive shaft cartridge are in housing, housing is installed on the bearing, the housing right-hand member is equipped with baffle plate, the power transmission shaft right-hand member is equipped with plane left side template and the right template of boss, on power transmission shaft, uses planet handwheel I and planet handwheel II with plane left side template and the right Template Location locking of boss with the locking nut positioning and locking, the boss height of the right template of boss and shape can be according to the technological requirement adjustment, can twine to have centre bore or square hole, the prepreg of different-thickness; Electric Appliance Cabinet is housed on the base plate, pedestal I, glue groove and tension detector are contained on the Electric Appliance Cabinet, two directive wheel II are contained on the pedestal I, pedestal I goes up the dress adjustable extension arm, its top dress directive wheel I, dress impregnation wheel in the glue groove, tension detector both sides dress directive wheel III is at column II upper end dress support arm II, support arm II goes up dress cylinder base plate, adorn riser on the cylinder base plate, pedestal II is contained on the riser, hysteresis brake, bearing I I and coupling spindle are contained in the pedestal II, coupling spindle, cylinder and connecting rod are contained on the screw rod, screw rod is contained on the cylinder, and the cylinder right side connects a link end that rises and debugs the joint handle, and hoop and jump ring are installed on the tube that rises.Counter, tension controller, tension detector, hysteresis brake are commercial finished product, all connect with lead between them.

Adopt planet handwheel locking mode, convenient mounting and clamping; Adopt tenslator, the controlled amount of winding tension, adjustable, carbon fiber bundle is phozy, no fracture of wire, the prepreg intensity height of making; Adopted counter, be provided with twine the number of turns after, can finish winding work automatically; Support arm is made rotary, the convenient winding angle of adjusting; Base plate is equipped with the four-wheel structure, convenient moving and installation; Swinging electrically operated box handled easily.

Claims

1, rotary twister with carbon-fiber plane is characterized in that by counter, tension controller, swinging electrically operated box, the revolution support arm, column I, directive wheel I, adjustable extension arm, pedestal I, directive wheel II, the impregnation wheel, the glue groove, directive wheel III, tension detector, support arm II, Electric Appliance Cabinet, column II, castor, adjustable supports, base plate, bearing, reducing motor, screw, clutch, housing, bearing I, a left side, plane template, the right template of boss, planet handwheel I, locking nut, power transmission shaft, planet handwheel II, baffle plate, hysteresis brake, pedestal II, bearing I I, coupling spindle, cylinder, tube rises, regulating handle, connecting rod, screw rod, clip, jump ring, cylinder base plate and riser are formed; Castor and adjustable supports are housed on the base plate, column I and column II are housed on the base plate, column I goes up the revolution support arm is installed, on the revolution support arm swinging electrically operated box is housed, on the swinging electrically operated box counter and tension controller are housed, column I goes up erection support, reducing motor is installed on bearing, clutch, bearing I and drive shaft cartridge are in housing, housing is installed on the bearing, the housing right-hand member is equipped with baffle plate, the power transmission shaft right-hand member is equipped with plane left side template and the right template of boss, with the locking nut positioning and locking on power transmission shaft, with planet handwheel I and planet handwheel II plane left side template and the right Template Location of boss are locked, Electric Appliance Cabinet is housed on the base plate, pedestal I, glue groove and tension detector are contained on the Electric Appliance Cabinet, two directive wheel II are contained on the pedestal I, pedestal I goes up the dress adjustable extension arm, its top dress directive wheel I, dress impregnation wheel in the glue groove, tension detector both sides dress directive wheel III, at column II upper end dress support arm II, support arm II goes up dress cylinder base plate, on the cylinder base plate, adorn riser, pedestal II is contained on the riser, hysteresis brake, bearing I I and coupling spindle are contained in the pedestal II, coupling spindle, cylinder and connecting rod are contained on the screw rod, screw rod is contained on the cylinder, the cylinder right side connects the tube that rises, and link end is debug the joint handle, and hoop and jump ring are installed on the tube that rises.