CN101544396B - Method for preparing high-dispersibility zinc oxide granules and colloid thereof - Google Patents

Method for preparing high-dispersibility zinc oxide granules and colloid thereof Download PDF

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Publication number
CN101544396B
CN101544396B CN2008100609160A CN200810060916A CN101544396B CN 101544396 B CN101544396 B CN 101544396B CN 2008100609160 A CN2008100609160 A CN 2008100609160A CN 200810060916 A CN200810060916 A CN 200810060916A CN 101544396 B CN101544396 B CN 101544396B
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zinc
zinc oxide
solution
deionized water
alkali
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CN101544396A (en
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郭建军
刘雪辉
程昱川
李勇
许高杰
崔平
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Shanghai Xiyuan New Energy Technology Co., Ltd.
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Ningbo Institute of Material Technology and Engineering of CAS
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Abstract

The invention relates to a method for preparing high-dispersibility zinc oxide granules, which comprises the following steps: (1) dissolving soluble zinc salt into deionized water, and stirring the mixture to prepare 0.1 to 10 percent of zinc salt solution in percentage by mass; (2) dissolving alkali in the deionized water according to a molar ratio of the zinc salt to the alkali of 1:2 to prepare alkali solution; (3) dissolving hydrophilic emulsifying agent of which adding amount is 0.5 to 20.0 percent of the mass of the zinc salt into the deionized water; (4) at a temperature of between 20 and 90 DEG C, fully stirring the emulsifying agent solution, adding the zinc salt solution and the alkali solution into the emulsifying agent solution drop by drop to obtain white precipitate, and filtering and separating the white precipitate; and (5) washing the separated white precipitate, drying the washed white precipitate at a temperature of between 40 and 120 DEG C to obtain zinc oxide powder, dispersing the zinc oxide powder into water by ultrasound, and adding 0.1 to 10 percent of stabilizing agent to obtain zinc oxide sol. Compared with the prior art, the method has the advantages that the preparation cost is low, and the size and shape of the zinc oxide granules are easy to control; and the prepared zinc oxide granules have even grain diameter and high dispersibility and do not have the problem of agglomeration.

Description

A kind of high-dispersibility zinc oxide granules and colloidal preparation method thereof
Technical field
The present invention relates to a kind of preparation method of high-dispersibility zinc oxide granules, further, the invention still further relates to a kind of high-dispersibility zinc oxide colloidal preparation method.
Background technology
ZnO has many high-quality character, and is nontoxic harmless to the person as ZnO itself, also can absorb ultraviolet ray in visible transparent, has bigger electromechanical coupling factor.Utilize its marvellous performance at aspects such as light, electricity, magnetic, sensitivities, nano zine oxide not only can replace common zinc oxide in traditional Application Areass such as rubber industry, coatings industry, ceramic industries, also show wide application prospect at current compelling high-technology field, as gas alarm, ultraviolet filter, effective catalyst, environment purification, short wavelength laser, solar cell, surface acoustic wave and piezoelectric etc.
The prerequisite that zinc oxide has good function is even particle distribution, good dispersity, and form is controlled.At present, the method for preparation of industrialization zinc oxide is divided three classes substantially: solid phase method, liquid phase method and vapor phase process.
The solid state reaction method have need not solvent, transformation efficiency height, technology is simple, energy consumption is low, the characteristics of easily-controlled reaction conditions, but reaction is often carried out not exclusively or process in liquefaction phenomenon may appear.With reference to Chinese invention patent: ZL200410064521.X, " a kind of preparation method of high-purity zinc oxide powder " (Granted publication number: CN1267355C) is disclosed, this invention uses high-purity zinc powder to be raw material, utilizes the mechanical ball milling hydrolysis method to prepare high-purity zinc oxide powder.
Vapor phase process mainly contains induced with laser vapour deposition process, gas-phase reaction synthesis method, spray pyrolysis and chemical vapor phase oxidation process.Vapor phase process is in the lab scale stage at present in China, desires to reach suitability for industrialized production, also will solve a series of engineering problems and equipment material problem, is difficult to realize large-scale industrial production.Specifically can be with reference to Chinese patent literature CN1308968C, CN1982220A etc.
Liquid phase method mainly comprises the precipitator method, overweight force method, microemulsion method, hydrothermal method and sol-gel method etc.During the liquid phase method nano zine oxide was produced, the most frequently used preparation method was a sluggish precipitation.Adopt the precipitator method to prepare nano zine oxide to have that technology is simple, good product quality, be easy to characteristics such as control, production cost is low, be considered to a kind of preparation method of tool industrialization development prospect.Be easy to reunite but shortcoming is a Zinc oxide particles, the single nano zinc oxide material of size distribution synthetic has very big difficulty.Open with reference to Chinese invention patent: CN1616354A, a kind of " method of coordination Preparation by Uniform Precipitation nano zine oxide " disclosed, this application is a raw material with zinc oxide or zinc salt, is coordination agent with ammoniacal liquor and carbonate.Again with reference to Chinese invention patent: ZL02109078.5, (Granted publication number: CN1239395C), this method also comprises pyrolysis and calcining step, will certainly increase preparation cost to disclose a kind of " preparation method of nano zinc oxide material ".
Because tensio-active agent can form the electrostatic double layer protective membrane of one deck densification on solid-liquid interface, often be applied to preparing in the reaction of zinc oxide again, to hinder the OH in the solution -And Zn 2+Assemble in the precipitation surface that has generated, thereby suppressed growing up of nucleus, and make the precipitation in the solution be in dispersion state highly, promoted the formation of new nucleus.In the preparation nano zine oxide, tensio-active agent commonly used is Sodium dodecylbenzene sulfonate, alkylphenol polyvinyl ether series and polyoxyethylene glycol, polyvinylpyrrolidone (PVP) etc.But the zinc oxide that adopts above-mentioned additive method to prepare high dispersing can make that usually cost raises significantly, is unfavorable for industrialized mass.With reference to Chinese invention patent: 200410015790.7, a kind of " manufacture method of nano zine oxide " (Granted publication number: CN1235807C), control the speed of growth of nucleus with the control particle size by the hydrophilic promoting agent polyvinyl alcohol (PVA) that shows in this patent is disclosed.Similarly also have Chinese patent literature CN1944265A, CN1887720A etc.
Summary of the invention
First technical problem to be solved by this invention be provide at the above-mentioned state of the art a kind of polymolecularity, with low cost, prepare, be easy to industrialized Zinc oxide particles preparation method at low temperatures.
Second technical problem to be solved by this invention be provide at the above-mentioned state of the art a kind of polymolecularity, with low cost, prepare, be easy to industrialized zinc oxide colloid preparation method at low temperatures.
The present invention solves the problems of the technologies described above the technical scheme that is adopted: a kind of preparation method of high-dispersibility zinc oxide granules comprises the steps:
1. get soluble zinc salt and be dissolved in the deionized water, stir, the mass percent that is configured to is 0.1%~10% zinc solution;
2. be about 1: 2 and get alkali by the molar ratio of zinc salt and alkali and be dissolved in deionized water, be configured to alkaline solution;
3. get hydrophilic emulsifier and be dissolved in the deionized water, the amount that emulsifying agent adds is 0.5%~20.0% of a zinc salt quality;
4. under 20~90 ℃ of conditions, emulsifier solution is fully stirred, stir, simultaneously zinc solution and alkaline solution are dropwise joined in the emulsifier solution, obtain white precipitate, filtering separation;
5. the white precipitate washing that above-mentioned separation is obtained, dry under 40~120 ℃ of conditions, promptly obtain Zinc oxide powder.
The zinc salt of step described in 1. can be one or more mixture of zinc chloride, zinc nitrate, zinc sulfate, zinc acetate etc.
The alkali lye of step described in 2. can be sodium hydroxide, water glass, lithium hydroxide, potassium hydroxide, one or more mixtures in ammoniacal liquor, the organic amine.
The emulsifying agent of step described in 3. can be one or more mixtures of trimerization monoglyceride, Yelkin TTS, sucrose fatty ester, polyglycerol ester, Sucrose acetoisobutyrate, molecule distillating monoglyceride, octenyl succinate, stearoyl lactate, Glycerin, mixed triester with caprylic acid capric acid or treated starch.
The microtexture of the Zinc oxide powder of step described in 5. can be stratiform, spherical or hexagonal shape.
A kind of high-dispersibility zinc oxide colloidal preparation method comprises the steps:
1. get soluble zinc salt and be dissolved in the deionized water, stir, the mass percent that is configured to is 0.1%~10% zinc solution;
2. be to get alkali at 1: 2 to be dissolved in deionized water by the molar ratio of zinc salt and alkali, be configured to alkaline solution;
3. get hydrophilic emulsifier and be dissolved in the deionized water, the amount that emulsifying agent adds is 0.5%~20.0% of a zinc salt quality;
4. under 20~90 ℃ of conditions, emulsifier solution is fully stirred, simultaneously zinc solution and alkaline solution are dropwise joined in the emulsifier solution, obtain white precipitate, filtering separation;
5. the white precipitate washing that above-mentioned separation is obtained, dry under 40~120 ℃ of conditions;
6. with above-mentioned dried Zinc oxide powder ultra-sonic dispersion in deionized water, the mass percent concentration scope of zinc oxide is less than 40%, adds stablizer, makes consistent dose reach 0.01~1% mass percent, promptly obtains high dispersive zinc oxide colloid.
The stablizer of step described in 6. can be one or more the mixture in ethanol, n-propyl alcohol, Virahol, propyl carbinol and the ethylene glycol.
In the technical scheme, preferably making the alkali lye of hydroxyl-containing ion and the solution that contains zine ion is the equivalent reaction, reaches the perfect purpose of reaction, certainly, allowing that proportioning has certain leeway between them, be controlled at the 10% excessive or amount of owing, also is to obtain similar effect substantially.
Compared with prior art, the invention has the advantages that: mainly adopt hydrophilic emulsifier as tensio-active agent, by the conditioned reaction temperature, reaction times, reactant concn controlled oxidation zinc particulate size and pattern, the tensio-active agent that adopts in the reaction is water-soluble, nontoxic pollution-free, raw materials cost is cheap, preparation technology is simple, the reaction conditions gentleness, the zinc oxide particle diameter that makes is even, pattern is controlled, there is not agglomeration traits, obviously be better than the Zinc oxide powder and the colloidal sol of ordinary method preparation, can be used as catalytic material, absorbing material, luminescent material, and sensing material is used.
Description of drawings
Fig. 1 is the electron scanning micrograph of embodiment 1 layer zinc oxide.
Fig. 2 is the electron scanning micrograph of embodiment 4 hexagonal shape zinc oxide.
Embodiment
Embodiment describes in further detail the present invention below in conjunction with accompanying drawing.
Embodiment 1:
Get 2000 gram deionized waters, join in the reactor that reflux exchanger is housed, add 20 gram zinc nitrate hexahydrates, start agitator to all dissolvings; Take by weighing 5.4 gram sodium hydroxide and join in the 2000 gram deionized waters, start agitator to all dissolvings; Take by weighing 2 gram Yelkin TTS and be dissolved in 1000 gram deionized waters, start agitator and be warming up to 80 ℃, to all dissolvings; Above-mentioned solution zinc nitrate hexahydrate solution and sodium hydroxide are joined in the lecithin soln with the speed of 400ml/h respectively, and keeping temperature of reaction is 80 ℃, adds afterreaction 2 hours; Reaction solution obtains white precipitate after filtration, uses 200ml deionized water wash 5 times earlier, washs respectively 2 times with the 50ml dehydrated alcohol then.Then in 100 ℃ of dryings 5 hours.Promptly obtain Zinc oxide powder.
The scanning electron microscope diagram sheet of gained Zinc oxide powder is seen Fig. 1.The Zinc oxide particles size is about 400 nanometers, specific surface area 225m 2/ g is laminate structure.
Get gained Zinc oxide powder 5 grams and be scattered in 25 gram deionized waters, behind ultra-sonic dispersion, add 0.3 gram Virahol, get the oyster white dispersion liquid.Promptly obtain high dispersive zinc oxide colloidal sol.
Embodiment 2:
Get 2000 gram deionized waters, join in the reactor that reflux exchanger is housed, add 60 gram zinc nitrate hexahydrates, start agitator to all dissolvings; Take by weighing 16.2 gram sodium hydroxide and join in the 2000 gram deionized waters, start agitator to all dissolvings; Take by weighing 2 gram Yelkin TTS and be dissolved in 1000 gram deionized waters, start agitator and be warming up to 80 ℃, to all dissolvings; Above-mentioned solution zinc nitrate hexahydrate solution and sodium hydroxide are joined in the lecithin soln with the speed of 400ml/h respectively, and keeping temperature of reaction is 80 ℃, adds afterreaction 2 hours; Reaction solution obtains white precipitate after filtration, uses 200ml deionized water wash 5 times earlier, washs respectively 2 times with the 50ml dehydrated alcohol then.Then in 100 ℃ of dryings 5 hours.Promptly obtain Zinc oxide powder.
Gained Zinc oxide particles size is about 720 nanometers, specific surface area 210m 2/ g is laminate structure.
Get gained Zinc oxide powder 5 grams and be scattered in 25 gram deionized waters, behind ultra-sonic dispersion, add 0.1 gram Virahol, get the oyster white dispersion liquid.Promptly obtain high dispersive zinc oxide colloidal sol.
Embodiment 3:
Get 2000 gram deionized waters, join in the reactor that reflux exchanger is housed, add 20 gram zinc nitrate hexahydrates, start agitator to all dissolvings; Take by weighing 5.4 gram sodium hydroxide and join in the 2000 gram deionized waters, start agitator to all dissolvings; Take by weighing 0.2 gram esterification modified starch and be dissolved in 1000 gram deionized waters, start agitator and be warming up to 80 ℃, to all dissolvings; Above-mentioned solution zinc nitrate hexahydrate solution and sodium hydroxide are joined in the lecithin soln with the speed of 400ml/h respectively, and keeping temperature of reaction is 80 ℃, adds afterreaction 2 hours; Reaction solution obtains white precipitate after filtration, uses 200ml deionized water wash 5 times earlier, washs respectively 2 times with the 50ml dehydrated alcohol then.Then in 100 ℃ of dryings 5 hours.Promptly obtain Zinc oxide powder.
Gained Zinc oxide particles size is about 250 nanometers, specific surface area 225m 2/ g is laminate structure.
Get gained Zinc oxide powder 5 grams and be scattered in 25 gram deionized waters, behind ultra-sonic dispersion, add 0.1 gram ethanol, get the oyster white dispersion liquid.Promptly obtain high dispersive zinc oxide colloidal sol.
Embodiment 4:
Get 2000 gram deionized waters, join in the reactor that reflux exchanger is housed, add 20 grams, two hydration zinc acetates, start agitator to all dissolvings; Take by weighing 7.2 gram sodium hydroxide and join in the 2000 gram deionized waters, start agitator to all dissolvings; Take by weighing 1.5 gram Sucrose acetoisobutyrates and be dissolved in 1000 gram deionized waters, start agitator and be warming up to 60 ℃, to all dissolvings; Above-mentioned solution zinc nitrate hexahydrate solution and sodium hydroxide are joined in the Sucrose acetoisobutyrate solution with the speed of 400ml/h respectively, and keeping temperature of reaction is 60 ℃, adds afterreaction 3 hours; Reaction solution obtains white precipitate after filtration, uses 200ml deionized water wash 5 times earlier, washs respectively 2 times with the 50ml dehydrated alcohol then.Then in 100 ℃ of dryings 5 hours.Promptly obtain the high dispersive Zinc oxide powder.
The gained Zinc oxide powder is spherical in shape.
Get gained Zinc oxide powder 5 grams and be scattered in 25 gram deionized waters, behind ultra-sonic dispersion, add 0.3 gram Virahol, get the oyster white dispersion liquid.Promptly obtain high dispersive zinc oxide colloidal sol.
Embodiment 5:
Get 2000 gram deionized waters, join in the reactor that reflux exchanger is housed, add 20 grams, two hydration zinc acetates, start agitator to all dissolvings; Take by weighing 7.2 gram sodium hydroxide and join in the 2000 gram deionized waters, start agitator to all dissolvings; Take by weighing 2.5 gram esterification modified starches and be dissolved in 1000 gram deionized waters, start agitator and be warming up to 40 ℃, to all dissolvings; Above-mentioned solution zinc nitrate hexahydrate solution and sodium hydroxide are joined in the esterification modified starch solution with the speed of 400ml/h respectively, and keeping temperature of reaction is 40 ℃, adds afterreaction 3 hours; Reaction solution obtains white precipitate after filtration, uses 200ml deionized water wash 5 times earlier, washs respectively 2 times with the 50ml dehydrated alcohol then.Then in 100 ℃ of dryings 5 hours.Promptly obtain the high dispersive Zinc oxide powder.
The scanning electron microscope diagram sheet of gained Zinc oxide powder is seen Fig. 2, specific surface area 85m 2/ g is hexagonal shape structure.
Get gained Zinc oxide powder 2 grams and be scattered in 25 gram deionized waters, behind ultra-sonic dispersion, add 0.1 gram ethanol, get the oyster white dispersion liquid.Promptly obtain high dispersive zinc oxide colloidal sol.

Claims (5)

1. the preparation method of a high-dispersibility zinc oxide granules comprises the steps:
1. get soluble zinc salt and be dissolved in the deionized water, stir, the mass percent that is configured to is 0.1%~10% zinc solution;
2. be to get alkali at 1: 2 to be dissolved in deionized water by the molar ratio of zinc salt and alkali, be configured to alkaline solution;
3. get hydrophilic emulsifier and be dissolved in the deionized water, the amount that emulsifying agent adds is 0.5%~20% of a used zinc salt quality;
4. under 20~90 ℃ of conditions, emulsifier solution is fully stirred, simultaneously zinc solution and alkaline solution are dropwise joined in the emulsifier solution, obtain white precipitate, filtering separation;
5. the white precipitate washing that above-mentioned separation is obtained, dry under 40~120 ℃ of conditions, promptly obtain Zinc oxide powder, the emulsifying agent of step described in 3. is one or more mixtures of Yelkin TTS, sucrose fatty ester, polyglycerol ester, molecule distillating monoglyceride, octenyl succinate, stearoyl lactate, Glycerin, mixed triester with caprylic acid capric acid or treated starch.
2. preparation method according to claim 1 is characterized in that the zinc salt described in step 1. is one or more a mixture of zinc chloride, zinc nitrate, zinc sulfate, zinc acetate.
3. preparation method according to claim 1 is characterized in that the alkali described in step 2. is sodium hydroxide, lithium hydroxide, potassium hydroxide, one or more mixtures in ammoniacal liquor, the organic amine.
4. preparation method according to claim 1, the microtexture that it is characterized in that the Zinc oxide powder described in step 5. are stratiform, spherical or hexagonal shape.
5. a high-dispersibility zinc oxide colloidal preparation method comprises the steps:
1. get soluble zinc salt and be dissolved in the deionized water, stir, the mass percent that is configured to is 0.1%~10% zinc solution;
2. be to get alkali at 1: 2 to be dissolved in deionized water by the molar ratio of zinc salt and alkali lye, be configured to alkali lye solution;
3. get hydrophilic emulsifier and be dissolved in the deionized water, the amount that emulsifying agent adds is 0.5%~20% of a used zinc salt quality;
4. under 20~90 ℃ of conditions, emulsifier solution is stirred, simultaneously zinc solution and alkali lye solution are dropwise joined in the emulsifier solution, obtain white precipitate, filtering separation;
5. the white precipitate washing that above-mentioned separation is obtained, dry under 40~120 ℃ of conditions,
6. with dried Zinc oxide powder ultra-sonic dispersion in deionized water, mass percent concentration is less than 40%, adds stablizer, makes consistent dose reach 0.01~1% mass percent, promptly obtains high dispersive zinc oxide colloid,
The emulsifying agent of step described in 3. is one or more mixtures of Yelkin TTS, sucrose fatty ester, polyglycerol ester, molecule distillating monoglyceride, octenyl succinate, stearoyl lactate, Glycerin, mixed triester with caprylic acid capric acid or treated starch,
The stablizer of step described in 6. is one or more the mixture in ethanol, n-propyl alcohol, Virahol, propyl carbinol and the ethylene glycol.
CN2008100609160A 2008-03-25 2008-03-25 Method for preparing high-dispersibility zinc oxide granules and colloid thereof Expired - Fee Related CN101544396B (en)

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