CN101544000A - Automatic cutting machine for outer curled edges of polyethylene pipes - Google Patents

Automatic cutting machine for outer curled edges of polyethylene pipes Download PDF

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Publication number
CN101544000A
CN101544000A CN200910098412A CN200910098412A CN101544000A CN 101544000 A CN101544000 A CN 101544000A CN 200910098412 A CN200910098412 A CN 200910098412A CN 200910098412 A CN200910098412 A CN 200910098412A CN 101544000 A CN101544000 A CN 101544000A
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CN
China
Prior art keywords
cutter
automatic cutting
cutting machine
curled edges
polyethylene pipes
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN200910098412A
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Chinese (zh)
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CN101544000B (en
Inventor
郑津洋
秦永泉
施建峰
徐平
王非
郭伟灿
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Zhejiang University ZJU
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Zhejiang University ZJU
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Publication date
Application filed by Zhejiang University ZJU filed Critical Zhejiang University ZJU
Priority to CN2009100984122A priority Critical patent/CN101544000B/en
Publication of CN101544000A publication Critical patent/CN101544000A/en
Application granted granted Critical
Publication of CN101544000B publication Critical patent/CN101544000B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention relates to an automatic cutting device, which aims to provide an automatic cutting machine for outer curled edges of hot-melt butt joints of polyethylene pipes. The device is provided with a base, wherein a shell is arranged on the base; an opening at the front end of the base is provided with a cutter; the cutter is a multi-tooth saw blade which is connected to a transmission shaft of a first motor through a linkage-slider transmission device arranged in the shell; a second motor is also arranged in the shell and is connected to a cone gear through the transmission shaft; the cone gear and a cylindrical spur gear share one rotating shaft; two ends of the rotating shaft are arranged on two sides of the shell and are arranged to be parallel to the cutter; a guiding groove perpendicular to the rotating shaft is arranged below the cylindrical spur gear; and one end of the guiding groove extends to the position of the cutter. Compared with the prior art, the machine has significant advantages in not only operation but also the quality of removing curled edges.

Description

Automatic cutting machine for outer curled edges of polyethylene pipes
Technical field
The present invention relates to a kind of automatic cutting device.More particularly, the present invention relates to the automatic buster of the outer crimping of a kind of polyethylene pipe hot melt banjo fixing butt jointing.
Background technology
Butt fusion welding is one of the most frequently used connected mode of polyethylene pipe, because advantage such as its connection charge is low, welding joint mechanical property is superior and sealing is good is widely adopted in municipal works such as combustion gas conveying, feedwater.Domestic and international many researchers confirm that by quick tension test, long term high temperature hydrostatic test, the test of high-temerature creep tensile fracture, creep tension test etc. crimping is the key factor that influences the hot melt banjo fixing butt jointing life-span.In addition, the fuel gas polyethylene pipeline lay and the course of receiving in, all need outer crimping taken off and make dorsad crooked test to identify the welding situation.
At present, it is hand-powered cutter that used outer crimping is thrown the instrument of removing, and needs firmly it is pressed on the tube wall, and hand rotation connecting rod again simultaneously, is wasted time and energy at complicated operation, and for the excision of outer crimping bottom the pipeline system center tap, operation easier is very big.Its excision quality instability, the crimping that excises inhomogeneous, outer crimping is difficult to by whole excision, uneven phenomenon occurs in that the pipeline outer wall surface is normal, and residual crimping is arranged on joint.According to investigations, manually often need two operator's co-operate in the actual mechanical process of the outer crimping of excision, wasted a large amount of human resources, and the excision quality can not get guaranteeing.At present, do not see that both at home and abroad the development of relevant outer crimping device for excising automatically report is arranged.
Summary of the invention
The objective of the invention is to overcome deficiency of the prior art, the automatic cutting machine for outer curled edges of polyethylene pipes of the outer crimping of automatic excision pipe fitting welding point that a kind of more convenient and quicker efficiently guarantees the quality is provided.
The present invention is achieved by the following technical solutions: a kind of automatic cutting machine for outer curled edges of polyethylene pipes is provided, comprises cutter, buster has a base automatically, and housing is housed on it; The opening part of base front end is established cutter, and described cutter is a multiple tooth saw blade, by being located at the power transmission shaft that connecting rod slider transmission device in the housing is connected to first motor; Also have one second motor to be connected to angular wheel in the housing by power transmission shaft, the shared turning cylinder of angular wheel and cylindrical straight gear, the two ends of turning cylinder are loaded on the both sides of housing and are parallel to cutter and arrange; The direction recess of a vertical and turning cylinder is established in the below of cylindrical straight gear, and an end of direction recess extends to the cutter place.
As a kind of improvement, the turning cylinder of described cylindrical straight gear is adjustable with respect to the distance of direction recess.
As a kind of improvement, the cutter tooth of described cutter is the twolip tetrahedral structure.
As a kind of improvement, the protection piece is established at described and cutter two ends.
As a kind of improvement, described base is connected by bolt with housing.
As a kind of improvement, two U-shaped fixed mounts are established in described base below.
As a kind of improvement, described base and U type fixed mount flexibly connect by pin.
Beneficial effect of the present invention is:
1, the outer crimping of automatic scraping joint is saved a large amount of manpowers;
2, driven by power, cutting speed is fast, has improved operating efficiency;
3, even impaction state can be regulated and keep to fixture, significantly improved the excision quality of crimping.
Compared with prior art, no matter be from operating aspect, still remove the quality aspect from crimping, the present invention has significant advantage than existing scraper.
Description of drawings
Fig. 1 is the overall structure schematic diagram of the specific embodiment of the invention;
Fig. 2 is that the internal structure of the specific embodiment of the invention is arranged schematic diagram;
Fig. 3 is the fixture schematic diagram of the specific embodiment of the invention;
Fig. 4 be among Fig. 3 B-B to profile;
Fig. 5 is the structural representation of cutter;
Fig. 6 is the upward view of cutter among Fig. 5;
Fig. 7 is the left view of cutter among Fig. 5.
Reference numeral among the figure:
Base 1, housing 2, cutter 3, connecting rod slider transmission device 4, first motor 5, second motor 6, angular wheel 7, cylindrical straight gear 8, turning cylinder 9, direction recess 10, protection piece 11, U-shaped fixed mount 12, pin 13.
The specific embodiment
With reference to the accompanying drawings, will describe the present invention below.
Automatic cutting machine for outer curled edges of polyethylene pipes in the present embodiment has a base 1, and housing 2 is housed on it, and base 1 and housing 2 are connected by bolt, to realize the compatible universal of agent structure of the present invention in the different series pipe applications.Two U-shaped fixed mounts 12 are established in base 1 below, flexibly connect body fixing on tubing in the handled easily process by pin 13.
The opening part of base 2 front ends is established cutter 3, cutter 3 is multiple tooth saw blades, by being located at the power transmission shaft that housing 2 interior connecting rod slider transmission devices 4 are connected to first motor 5, connecting rod slider transmission device 4 is converted into rotatablely moving of first motor 5 the reciprocal cutting movement of cutter 3.
Also have one second motor 6 to be connected to angular wheel 7 in the housing 2 by power transmission shaft, angular wheel 7 and cylindrical straight gear 8 shared turning cylinders 9, the two ends of turning cylinder 9 are loaded on the both sides of housing 2 and are parallel to cutter 3 and arrange; Angular wheel 7 carries out vertical transmission with rotatablely moving of second motor 6, realizes rotatablely moving of cylindrical straight gear 8.
The direction recess 10 of a vertical and turning cylinder is established in the below of cylindrical straight gear 8, and an end of direction recess 10 extends to cutter 3 places.The turning cylinder of cylindrical straight gear 8 is adjustable with respect to the distance of direction recess 10.
The cutter tooth of cutter 3 is the twolip tetrahedral structure, and protection piece 11 is established at its two ends.
For further specifying structure of the present invention, it is as follows now will to use the outer crimping excision of plastic conduit of the present invention process prescription:
Outside the excision plastic conduit during crimping, at first, be that first motor 5 is started, utilize the outer crimping of cutter 3 cutting pipelines, be closely attached on the pipeline outer wall face fully up to cutter 3, cutter 3 two ends have protection piece 11, to prevent scratch pipeline outer wall face (shown in Fig. 5,6,7), then U type fixed mount 12 is connected by pin 13 with base 1, realizes the fixing of body and pipeline;
Touch housing 2 then machine is moved along tube wall, be imported into direction recess 10 up to cut outer crimping.After this, utilize the outer crimping of rotation drive of cylindrical straight gear 8 in direction recess 10, to move, thereby realize the automatic rotation of body around pipeline outer wall;
At last, after outer crimping had cut, outer crimping was taken out in the body motion of just stopping the rotation automatically behind the closing machine power supply, with pin 13 taking-ups, unloaded U type fixed mount 12, took off body.So far, the excision operation of the outer crimping of pipeline is just finished.
It is also to be noted that what more than enumerate only is specific embodiments of the invention.Obviously, the invention is not restricted to above embodiment, many distortion can also be arranged.All distortion that those of ordinary skill in the art can directly derive or associate from content disclosed by the invention all should be thought protection scope of the present invention.

Claims (7)

1, a kind of automatic cutting machine for outer curled edges of polyethylene pipes comprises cutter, it is characterized in that, buster has a base automatically, and housing is housed on it; The opening part of base front end is established cutter, and described cutter is a multiple tooth saw blade, by being located at the power transmission shaft that connecting rod slider transmission device in the housing is connected to first motor; Also have one second motor to be connected to angular wheel in the housing by power transmission shaft, the shared turning cylinder of angular wheel and cylindrical straight gear, the two ends of turning cylinder are loaded on the both sides of housing and are parallel to cutter and arrange; The direction recess of a vertical and turning cylinder is established in the below of cylindrical straight gear, and an end of direction recess extends to the cutter place.
2, automatic cutting machine for outer curled edges of polyethylene pipes according to claim 1 is characterized in that, the turning cylinder of described cylindrical straight gear is adjustable with respect to the distance of direction recess.
3, automatic cutting machine for outer curled edges of polyethylene pipes according to claim 1 is characterized in that, the cutter tooth of described cutter is the twolip tetrahedral structure.
4, automatic cutting machine for outer curled edges of polyethylene pipes according to claim 1 is characterized in that, the protection piece is established at described and cutter two ends.
5, according to described any one automatic cutting machine for outer curled edges of polyethylene pipes of claim 1 to 4, it is characterized in that described base is connected by bolt with housing.
According to described any one automatic cutting machine for outer curled edges of polyethylene pipes of claim 1 to 4, it is characterized in that 6, two U-shaped fixed mounts are established in described base below.
7, automatic cutting machine for outer curled edges of polyethylene pipes according to claim 6 is characterized in that, described base and U type fixed mount flexibly connect by pin.
CN2009100984122A 2009-05-07 2009-05-07 Automatic cutting machine for outer curled edges of polyethylene pipes Expired - Fee Related CN101544000B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009100984122A CN101544000B (en) 2009-05-07 2009-05-07 Automatic cutting machine for outer curled edges of polyethylene pipes

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009100984122A CN101544000B (en) 2009-05-07 2009-05-07 Automatic cutting machine for outer curled edges of polyethylene pipes

Publications (2)

Publication Number Publication Date
CN101544000A true CN101544000A (en) 2009-09-30
CN101544000B CN101544000B (en) 2011-01-26

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101767454A (en) * 2010-02-01 2010-07-07 兖矿集团邹城金通橡胶有限公司 Polypropylene soft core-welding method, welder and special-purpose shaping tool thereof
CN105057770A (en) * 2015-08-06 2015-11-18 苏州金牛精密机械有限公司 Automatic cropping device
CN108312562A (en) * 2018-03-15 2018-07-24 港华辉信工程塑料(中山)有限公司 Polyethylene pipe hot melt docks the portable resecting tool of flanging

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7103950B1 (en) * 2002-07-11 2006-09-12 Douglas Scheffer Pipe beveling tool and method
CN101288915B (en) * 2008-05-23 2010-06-02 浙江大学 Polyethylene tube scale scraper
CN101288916B (en) * 2008-05-23 2010-04-14 浙江大学 Polyethylene tube scraper

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101767454A (en) * 2010-02-01 2010-07-07 兖矿集团邹城金通橡胶有限公司 Polypropylene soft core-welding method, welder and special-purpose shaping tool thereof
CN105057770A (en) * 2015-08-06 2015-11-18 苏州金牛精密机械有限公司 Automatic cropping device
CN105057770B (en) * 2015-08-06 2017-10-27 佛山市顺德区安尔斯汽车用品有限公司 One kind automation cutting means
CN108312562A (en) * 2018-03-15 2018-07-24 港华辉信工程塑料(中山)有限公司 Polyethylene pipe hot melt docks the portable resecting tool of flanging

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Publication number Publication date
CN101544000B (en) 2011-01-26

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Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Application publication date: 20090930

Assignee: NINGBO AOPU PIPE TECHNOLOGY CO., LTD.

Assignor: Zhejiang University

Contract record no.: 2013330000400

Denomination of invention: Automatic cutting machine for outer curled edges of polyethylene pipes

Granted publication date: 20110126

License type: Exclusive License

Record date: 20131220

LICC Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110126

Termination date: 20210507