CN101543877A - Device using water-cooling crystallizer as ingot mold - Google Patents
Device using water-cooling crystallizer as ingot mold Download PDFInfo
- Publication number
- CN101543877A CN101543877A CN200910064854A CN200910064854A CN101543877A CN 101543877 A CN101543877 A CN 101543877A CN 200910064854 A CN200910064854 A CN 200910064854A CN 200910064854 A CN200910064854 A CN 200910064854A CN 101543877 A CN101543877 A CN 101543877A
- Authority
- CN
- China
- Prior art keywords
- condensers
- water
- ingot mould
- water mold
- ingot
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Landscapes
- Continuous Casting (AREA)
Abstract
The invention discloses a device using a water-cooling crystallizer as an ingot mold. The device comprises the water-cooling crystallizer and an auxiliary mechanism, wherein the water-cooling crystallizer comprises a bottom condenser and four edge condensers; the middle part of the bottom condenser is provided with an internal pouring mechanism communicated with a bottom bedplate pouring slot; the thicknesses of the two wide-edge condensers can be changed according to the size and forward-and-backward movement of a required ingot; and the auxiliary mechanism comprises an outer frame arranged outside the four edge condensers, the outer frame is also provided with a driving mechanism movably connected with the four edge condensers. Because the four edge condensers and the bottom condenser can open, close and move relatively to the steel ingot, and can be opened, the steel ingot is not easily damaged in the production process and has long service life. Because the distance between the two wide-edge condensers can be adjusted by the driving device, cast ingots in different thicknesses and sizes can be produced.
Description
Technical field
The invention belongs to the metallurgical casting technical field, be specifically related to a kind of with the device of water mold as ingot mould.
Background technology
Casting steel ingot mould therefor is the whole mold of cast iron usually in technique known, there is following shortcoming in this mold: the first, the middle after-stage of molten steel condensation in ingot mould, ingot mould has absorbed a large amount of heat and the very high-temperature that rises, the outside heat radiation of ingot mould this moment mainly relies on external radiation, the speed of heat radiation is slow, so the speed of molten steel condensation reduces gradually.The second, steel ingot is in the process of whole condensation, because the effect of shrinkage, just form air gap between spindle and mold, the generation of air gap makes heat-conductive characteristic decline between spindle and mold, the spindle crystallization speed is more influenced, such result makes that spindle heart portion crystal grain is thick, and the component segregation phenomenon is obvious, and the result causes the spindle core structure bad mechanical property that casts out.Three, the service life of former ingot mould low, generally only can cast more than 30 spindle, it is higher that ingot casting is divided die cost.
Summary of the invention
The invention provides a kind of device of using water mold as ingot mould, utilize this device can make steel ingot evenly condensation fast, guaranteed the crystallization rate of spindle, improve the mechanical performance of spindle integral body.
A kind of with the device of water mold as ingot mould, be arranged on the base frame plate, comprise that water mold and auxiliary body form, described water mold comprises bottom condenser and four limit condensers, the middle part of described bottom condenser be provided with one with the base frame plate water that groove is communicated with in water mechanism, described four limit condensers comprise two broadside condensers and two narrow limit condensers, described two narrow limit condensers clip two broadside condensers, described two broadside condensers can be according to required spindle size, move forward and backward change thickness, described auxiliary body comprises the outside framework that is arranged on condenser outside, four limits, also is provided with the driving mechanism that flexibly connects with four limit condensers on described outside framework.
Described driving mechanism is hydraulic jack or feed screw apparatus.
Two broadside condensers can be regulated both distances by driving mechanism, thereby realize same set of ingot mould production different-thickness, the ingot castings of different sizes.
After casting finishes, along with the shrinkage of spindle, start driving mechanism two narrow limit condensers are outwards opened slit, the 0.5mm left and right sides slightly, two broadside condensers move inward applying spindle two broadsides, increase the capacity of heat transmission.
Watering mechanism in described comprises an interior funnel and is arranged on the interior insulated pouring cover of interior funnel.
The top of described water mold is provided with a hot top.
Be provided with vertical lead between described outside framework and the base frame plate.
Because the present invention can promptly take away by the water that flows with the bottom and four limits of water mold as ingot mould, the heat of ingot mould and steel ingot itself, changed original ingot mould only by the mode of the outer heat radiation of radiation direction, accelerate the speed of steel ingot condensation greatly; In addition, on four limit condensers, driving mechanism is set, can adjust the position of four limit condensers according to the stage of condensation, guaranteeing that two broadside condensers and steel ingot are in all the time is close to state, solved the generation of air gap phenomenon in the condensation process effectively, brought into play the effect of the normal heat conduction of condenser, ensured the refinement of steel ingot interior tissue, the raising of all even mechanical performances of composition; Described hot top plays the feeding effect at the crystallizer top, because four limit crystallizers can move relative to folding with steel ingot with the bottom crystallizer, can open, so be not prone to damage, long service life in process of production.Owing to the distance between two broadside condensers can be regulated by drive unit, can produce different-thickness, the ingot castings of different sizes.
Description of drawings
The present invention is described further below in conjunction with accompanying drawing:
Fig. 1 is a structural representation of the present invention.
The specific embodiment
A kind of with the device of water mold as ingot mould, be arranged on the base frame plate 1, comprise that water mold and auxiliary body form, described water mold comprises bottom condenser 2 and four limit condensers, the middle part of described bottom condenser 2 be provided with one with base frame plate 1 water that groove is communicated with in water mechanism 3, described four limit condensers comprise two broadside condensers 4 and two narrow limit condensers 5, described two narrow limit condensers 5 clip two broadside condensers 4, described auxiliary body comprises the outside framework 6 that is arranged on condenser outside, four limits, also is provided with the driving mechanism 7 that flexibly connects with four limit condensers on described outside framework 6.
Described driving mechanism is hydraulic jack or turn-screw device.
Two broadside condensers can be regulated both distances by driving mechanism, thereby realize same set of ingot mould production different-thickness, the ingot castings of different sizes.
After casting finishes, along with the shrinkage of spindle, start driving mechanism two narrow limit condensers are outwards opened slit, the 0.5mm left and right sides slightly, two broadside condensers move inward applying spindle two broadsides, increase the capacity of heat transmission.
Watering mechanism in described comprises an interior funnel and is arranged on the interior insulated pouring cover of interior funnel.
The top of water mold is provided with a hot top.
Be provided with vertical lead 8 between described outside framework and the base frame plate.
Have the horizontal groove that waters on the described base frame plate, horizontal watering is provided with the cross gate of being made by heat-barrier material in the groove, the interior funnel at crystallizer middle part, described bottom links to each other with cross gate, with refractory material with the clearance seal between interior funnel and the horizontal cross gate that waters in the groove, outside framework and four limit condensers are placed on the condenser of bottom, hot top is laid at the crystallizer top, as required many crystallizers can be set simultaneously on the base frame plate.
During work, with bottom crystallizer and the logical cooling water of four limit crystallizers, begin cast, stop watering during near cap mouth top, when treating molten steel the base shell condensing certain thickness in crystallizer until molten steel, by hydraulic jack two narrow limit crystallizers are outwards moved 0.5 millimeter respectively, two broadside crystallizers are exerted pressure, the broadside crystallizer is moved inward, can move with the steel ingot edge along with the contraction of steel ingot, be close to the steel ingot outer surface, make the steel ingot rapid condensation.When treating that ingot solidification is finished substantially, hot top is removed, utilized hydraulic jack or feed screw apparatus that four limit crystallizers are all outwards removed, stop again framework sling along the vertical lead on the base frame plate together with four limit condensers, and being moved on to desired location for cooling water.After spindle is sling, the fracture of interior funnel constriction place and cross gate separates, and steel ingot is placed on assigned position.At last the bottom condenser is hung the running gate system on the cleaning base frame plate, the step of finishing the work.
Because the present invention can promptly take away by the water that flows with the bottom and four limits of water mold as ingot mould, the heat of ingot mould and steel ingot itself, changed original ingot mould only by the mode of the outer heat radiation of radiation direction, accelerate the speed of steel ingot condensation greatly; In addition, on four limit condensers, driving mechanism is set, can adjust the position of four limit condensers according to the stage of condensation, guaranteeing that two broadside condensers and steel ingot are in all the time is close to state, solved the generation of air gap phenomenon in the condensation process effectively, bring into play the effect of the normal heat conduction of condenser, ensured the mechanical performance of interior tissue after the steel ingot condensation; At last,, can open, not be prone to damage, long service life in process of production because four limit crystallizers and bottom crystallizer combine with steel ingot and can move.
Claims (7)
1. one kind with the device of water mold as ingot mould, be arranged on the base frame plate, it is characterized in that: it comprises that water mold and auxiliary body form, described water mold comprises bottom condenser and four limit condensers, the middle part of described bottom condenser be provided with one with the base frame plate water that groove is communicated with in water mechanism, described four limit condensers comprise two broadside condensers and two narrow limit condensers, described two narrow limit condensers clip two broadside condensers, described auxiliary body comprises the outside framework that is arranged on condenser outside, four limits, also is provided with the hydraulic cylinder or the feed screw apparatus driving mechanism that flexibly connect with four limit condensers on described outside framework.
2. as claimed in claim 1 with the device of water mold as ingot mould, it is characterized in that: described driving mechanism is hydraulic jack or leading screw.
3. as claimed in claim 1 it is characterized in that: two broadside condensers can be regulated both distances by driving mechanism with the device of water mold as ingot mould, thereby realize same set of ingot mould production different-thickness, the ingot castings of different sizes.
4. as claimed in claim 1 with the device of water mold as ingot mould, it is characterized in that: after casting finishes, shrinkage along with spindle, start driving mechanism two narrow limit condensers are outwards opened slit, the 0.5mm left and right sides slightly, two broadside condensers move inward applying spindle two broadsides, increase the capacity of heat transmission.
5. as claimed in claim 1 with the device of water mold as ingot mould, it is characterized in that: water mechanism in described and comprise an interior funnel and be arranged on the interior insulated pouring cover of interior funnel.
6. as claim 1,2,3, the 4 or 5 described devices of using water mold as ingot mould, it is characterized in that: the top of water mold is provided with a hot top.
7. as claimed in claim 6 described with the device of water mold as ingot mould, it is characterized in that: be provided with vertical lead between outside framework and the base frame plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200910064854 CN101543877B (en) | 2009-05-11 | 2009-05-11 | Device using water-cooling crystallizer as ingot mold |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200910064854 CN101543877B (en) | 2009-05-11 | 2009-05-11 | Device using water-cooling crystallizer as ingot mold |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101543877A true CN101543877A (en) | 2009-09-30 |
| CN101543877B CN101543877B (en) | 2013-02-13 |
Family
ID=41191398
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200910064854 Active CN101543877B (en) | 2009-05-11 | 2009-05-11 | Device using water-cooling crystallizer as ingot mold |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101543877B (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101966562A (en) * | 2010-09-30 | 2011-02-09 | 西峡龙成特种材料有限公司 | Non-electroslag remelting type clean metal ingot mould |
| CN102161079A (en) * | 2010-12-23 | 2011-08-24 | 中国科学院金属研究所 | Manufacturing process of high-quality wide and thick plate blank |
| CN102161080A (en) * | 2010-12-23 | 2011-08-24 | 中国科学院金属研究所 | Manufacturing tool of high-compact wide and thick plate blank for wide and thick plate rolling mill and method |
| WO2012040963A1 (en) * | 2010-09-30 | 2012-04-05 | 西峡龙成特种材料有限公司 | Clean metal ingot mold |
| CN102873288A (en) * | 2012-09-03 | 2013-01-16 | 西峡龙成特种材料有限公司 | Water-cooled die cast plug board crystallizer |
| CN103128266A (en) * | 2011-11-24 | 2013-06-05 | 辽宁科技大学 | Device using electromagnetic induction water-cooled kerf type crystallizer as ingot mold |
| CN105108086A (en) * | 2015-09-15 | 2015-12-02 | 西峡龙成特种材料有限公司 | Chamfered continuous casting crystallizer narrow-surface dynamic plate |
| CN109332611A (en) * | 2018-11-21 | 2019-02-15 | 南阳汉冶特钢有限公司 | A kind of water-cooled steel ingot mould |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2097698U (en) * | 1991-06-29 | 1992-03-04 | 新环公司 | Deep, flat, long type water-cooled steel ingot matrix |
| CN101249550A (en) * | 2008-04-03 | 2008-08-27 | 上海宝钢铸造有限公司 | Water-cooling subbase |
-
2009
- 2009-05-11 CN CN 200910064854 patent/CN101543877B/en active Active
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101966562B (en) * | 2010-09-30 | 2013-07-03 | 西峡龙成特种材料有限公司 | Non-electroslag remelting type clean metal ingot mould |
| US9010403B2 (en) | 2010-09-30 | 2015-04-21 | Nanyang Xingzhi Patent Technology Service Co., Ltd. | Non-electroslag remelting type clean metal ingot mold |
| US9016350B2 (en) | 2010-09-30 | 2015-04-28 | Nanyang Xingzhi Patent Technology Service Co., Ltd. | Clean metal ingot mold |
| WO2012040963A1 (en) * | 2010-09-30 | 2012-04-05 | 西峡龙成特种材料有限公司 | Clean metal ingot mold |
| WO2012040987A1 (en) * | 2010-09-30 | 2012-04-05 | 西峡龙成特种材料有限公司 | Non-electroslag re-melting type clean metal ingot mold |
| CN101966562A (en) * | 2010-09-30 | 2011-02-09 | 西峡龙成特种材料有限公司 | Non-electroslag remelting type clean metal ingot mould |
| CN102161079A (en) * | 2010-12-23 | 2011-08-24 | 中国科学院金属研究所 | Manufacturing process of high-quality wide and thick plate blank |
| CN102161080B (en) * | 2010-12-23 | 2013-01-02 | 中国科学院金属研究所 | Manufacturing tool of high-compact wide and thick plate blank for wide and thick plate rolling mill and method |
| CN102161079B (en) * | 2010-12-23 | 2012-11-07 | 中国科学院金属研究所 | Manufacturing process of high-quality wide and thick plate blank |
| CN102161080A (en) * | 2010-12-23 | 2011-08-24 | 中国科学院金属研究所 | Manufacturing tool of high-compact wide and thick plate blank for wide and thick plate rolling mill and method |
| CN103128266A (en) * | 2011-11-24 | 2013-06-05 | 辽宁科技大学 | Device using electromagnetic induction water-cooled kerf type crystallizer as ingot mold |
| CN102873288A (en) * | 2012-09-03 | 2013-01-16 | 西峡龙成特种材料有限公司 | Water-cooled die cast plug board crystallizer |
| CN105108086A (en) * | 2015-09-15 | 2015-12-02 | 西峡龙成特种材料有限公司 | Chamfered continuous casting crystallizer narrow-surface dynamic plate |
| CN105108086B (en) * | 2015-09-15 | 2018-05-22 | 西峡龙成特种材料有限公司 | A kind of continuous cast mold leptoprosopy dynamic plate with chamfering |
| CN109332611A (en) * | 2018-11-21 | 2019-02-15 | 南阳汉冶特钢有限公司 | A kind of water-cooled steel ingot mould |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101543877B (en) | 2013-02-13 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101543877B (en) | Device using water-cooling crystallizer as ingot mold | |
| CN102615268A (en) | Antigravity squeeze casting device of aluminum alloy connecting rod and manufacture method | |
| CN101837443A (en) | Low-pressure casting process and device for aluminum alloy wheel by bilateral pouring | |
| WO2012076008A3 (en) | Diecasting die and diecasting method | |
| CN103978156A (en) | Method for controlling coagulation and cooling of investment castings | |
| CN201423430Y (en) | Ingot mold device cooled by water-cooled crystallizer | |
| CN101811179A (en) | Magnesium alloy wide plate casting-rolling method | |
| CN202498697U (en) | Core pulling structure for die-casting die | |
| CN106424577A (en) | Sand core device and method for preventing hot cracks during steel casting iron mold sand covering casting production | |
| CN204094050U (en) | A kind of distortion-free opening chill | |
| CN104493112B (en) | Steel ingot casting mould and casting method | |
| CN201537684U (en) | Device with water-cooling crystallizer as ingot mold | |
| JP2008221320A (en) | Casting apparatus | |
| CN205147241U (en) | Car flywheel guard is with casting mould | |
| CN202951845U (en) | Hub feeding gating system | |
| CN205236986U (en) | Generous casting equipment of steel ingot for board | |
| CN105312515A (en) | Equipment and method for casting steel ingots applied to wide thick plates | |
| CN102941338A (en) | Method and device for controlling cooling speed of core assembling casting | |
| CN110899659A (en) | Die-casting device is used in mould production | |
| CN108311662A (en) | A kind of die casting equipment of recyclable clout | |
| CN101758198A (en) | Casting die for roller of gyroscope motor | |
| CN213857023U (en) | Casting mold with quick cooling effect | |
| CN202963398U (en) | Multilateral adjustable irregular-shaped water cooling hollow crystallizer | |
| CN202762985U (en) | Water-cooling mould casting flashboard crystallizer | |
| CN202062067U (en) | Water-cooling magnesium alloy casting mould |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |