Background technique
The arc heating motor (Arcjet) of small-power (0.1-3kW) have than leap high, thrust is little, control accuracy is high, advantages of simple structure and simple, be widely used with each tasks such as the position maintenance of bearing synchronous satellite and middle low-orbit satellite, track control, attitude adjustment.Arc heating motor (Arcjet) is with hydrazine (N
2H
4) for propellant agent can not only obtain higher performance, simultaneously since with shared propellant tank of chemical propulsion system and valve, can make the structure of propulsion system simple more, quality is lighter, thereby have more the superiority that engineering is used.
In the ground experiment process of low-power hydrazine arc heating motor, it is a kind of key technology of using that supply pipeline is carried out the propellant agent filling.Propellant agent is filled or the situation of filling does not meet the demands if in advance supply pipeline is not carried out, and the propellant flow rate in the hydrazine arc heating motor can not be stablized and continuously, will have a strong impact on the normal startup and the proper functioning of hydrazine arc heating motor.
In ground experiment, for the vacuum environment in the simulation space, need hydrazine arc heating motor is positioned in the vacuum cabin, will make the preceding pipeline lengthening of arc heating motor like this; Simultaneously, the capillary tube in the low-power hydrazine arc heating motor is very thin, and internal diameter only is 0.1mm, and total length has several centimeter length, and is screw arrangement, so flow resistance wherein will be very big; In addition, the ratio of viscosities of propellant agent hydrazine is bigger, also can make flow resistance that certain increase is arranged; Simultaneously in ground experiment, in order to measure the very little thrust of hydrazine arc heating motor, must use special thrust frame, make the arc heating motor with advance between the main line of cabin to increase by one tens centimetres spring tube, make supply pipeline extend to some extent again.These have also just brought very big difficulty for the normal filling of propellant agent in the low-power hydrazine arc heating motor supply pipeline.
Abroad at N
2H
4In the arc heating reseach of engine process, how with N
2, H
2N after hybrid analog-digital simulation is decomposed fully
2H
4The test of minority arc heating engines ground is with N
2H
4Be propellant agent, but do not carry out open report with regard to the filling device of supply pipeline and the material particular of method in the test.
At present, domestic design aspect at the liquid air pipe has reached higher level, but aspect the filling of hydrazine arc heating motor supply pipeline, the method for conventional device and filling still can not solve the difficulty that is run into well.During now engineering is used with N
2H
4In single constituent element of propellant agent, double-base engine test process, the internal diameter of motor and pipeline is all bigger, and flow resistance is all smaller, and the supply pipeline of motor is also shorter.The filling aspect of supply pipeline does not have above-mentioned difficulty, if directly use these original liquid air pipe devices, according to N
2H
4Actual requirement for supply pipeline propellant agent filling in the research of propellant agent low-power arc heating engine test: long, the N of front end supply pipeline
2H
4The capillary tube that has in corrosivity and stickiness, the hydrazine arc heating motor is very thin, not can satisfy the requirement that the supply pipeline propellant agent is filled in the test of low-power hydrazine arc heating motor.
Summary of the invention
The device that the object of the invention is to provide a kind of propellant agent of arc heating motor supply pipeline to fill, adopting a four-way to make can directly be communicated with between pipeline and the vacuum cabin, then by the monostable solenoid valve of the suction port at four-way place, make the air in the pipeline directly be discharged in the vacuum cabin, when the arc heating motor needs Propellant Supply, open monostable solenoid valve B by hydrazine filled vacuum district, propellant agent can arrive the arc heating motor rapidly; Advance cabin pipeline and deliver from vault return line and use liquid road reflux type directly to carry out the tapping filling, solved the long filling difficulty of front end pipeline.The present invention provides suitable device for the normal filling of low-power hydrazine arc heating motor supply pipeline propellant agent, and using for the experimental study of low-power arc heating motor and engineering provides necessary base.
The device that a kind of propellant agent of arc heating motor supply pipeline is filled comprises into loop, cabin, basin boost-up circuit, vacuum cabin, also comprises cabin inner looping and deliver from vault reflux circuit.The cabin inner looping is used for propellant agent is transported to the arc heating motor, and the deliver from vault reflux circuit is used for making into loop, cabin conducting, can make loop, cabin into carry out tapping and fill and can observe the into tapping in loop, cabin and deliver from vault reflux circuit and fill situation.At first, the cabin inner looping carries out the extracting vacuum operation, finishes the vacuum filling process of cabin inner looping; The basin boost-up circuit infeeds pressurized gas in the basin that enters the loop, cabin then, makes propellant agent can enter into loop, cabin; Propellant agent is by entering the four-way place that the loop, cabin arrives the cabin inner looping; Flow out from the deliver from vault reflux circuit then, flow into neutralizing tower; Treat that into loop, cabin and deliver from vault reflux circuit are pushed into agent and fill and finish, be communicated with the cabin inner looping, propellant agent arrives the arc heating motor by the cabin inner looping.
Described cabin inner looping comprises monostable solenoid valve A, pressure transducer A, monostable solenoid valve B, elasticity pipeline and four-way.Monostable solenoid valve A is installed in the suction port place of four-way; Pressure transducer A is installed in the downstream of four-way; Monostable solenoid valve B is installed between pressure transducer A and the elasticity pipeline; The elasticity pipeline connects the arc heating motor; Four-way connecting pipeline in the cabin, advancing cabin pipeline, deliver from vault return line and suction port, thereby realized being communicated with of cabin inner looping and vacuum cabin.Under the original state, gas flows to the four-way of cabin inner looping by the cabin inner looping under the control of monostable solenoid valve B, under the control of monostable solenoid valve A, by suction port, flows into vacuum cabin, the force value of the cabin of the pressure transducer A of cabin inner looping monitoring simultaneously inner looping.Fill when finishing when advancing loop, cabin and deliver from vault reflux circuit, propellant agent arrives arc heating motor through the elasticity pipeline by the four-way that the cabin pipeline flows to the cabin inner looping that advances that enters the loop, cabin under the control of monostable solenoid valve B.
Described deliver from vault reflux circuit comprises manually operated valve B, glass tube and deliver from vault return line.Manually operated valve B and glass tube are installed on the deliver from vault return line, and manually operated valve B is installed in the four-way downstream of cabin inner looping; Glass tube is installed in the downstream of manually operated valve B; When propellant agent arrives the four-way place by entering the loop, cabin, propellant agent flows to manually operated valve B from the four-way of cabin inner looping, under the control of manually operated valve B, flow to glass tube, by glass tube check propellant agent whether complete filling advance cabin pipeline and deliver from vault return line, be expelled to neutralizing tower, because propellant agent flows out along advancing loop, cabin and deliver from vault reflux circuit, when propellant agent in the glass tube does not contain bubble, advance loop, cabin and deliver from vault reflux circuit and finish the propellant agent filling, close the deliver from vault reflux circuit, otherwise, continue to be communicated with the deliver from vault reflux circuit, in glass tube, there is not bubble.
Described filling of advancing loop, cabin, cabin inner looping and deliver from vault reflux circuit divides two-part to carry out, and the filling of cabin inner looping is filled propellant agent then and realized by first extracting vacuum; Advancing loop, cabin and deliver from vault reflux circuit then is directly to realize by filling propellant agent.
Described pressure transducer A is an absolute pressure sensor.
Describedly advance in all pipelines in loop, cabin, cabin inner looping and the deliver from vault reflux circuit and the device to have oxidation material, so above-mentioned parts have all passed through acidification before testing.
The device that the propellant agent of a kind of arc heating motor of the present invention supply pipeline is filled, its advantage and effect are:
1. by the monostable solenoid valve A of four-way place suction port in the cabin, controlled being communicated with of pipeline and vacuum cabin in the cabin.Open the monostable solenoid valve A at suction port place when vacuum is filled, make the interior gas of pipe be discharged to vacuum cabin by suction port.It is bigger to have overcome in the low-power hydrazine arc heating motor flow resistance capillaceous, the shortcoming of extracting vacuum difficulty.
2. the pressure transducer A on the pipeline in the cabin of this device can record the pressure of pipeline in the cabin in real time, when force value that pressure transducer is measured identical with force value in the vacuum cabin or very near the time, show the standard that has reached the elasticity pipeline extracting vacuum on the thrust frame fully, there is not bubble in the glass tube, cabin pipeline and deliver from vault return line complete filling is described into, and the ingenious layout of pressure transducer A and glass tube has realized the visual of whole filling process.
Embodiment
The present invention is described in further detail below in conjunction with accompanying drawing.
In lower powered hydrazine arc heating engine test, specific (special) requirements at lower powered arc heating motor supply pipeline propellant agent filling, the apparatus and method that novel supply pipeline propellant agent is filled have been proposed, solve the difficulty that this type of supply pipeline propellant agent is filled, and realized the visualized operation of whole filling process.Evidence, this method can be satisfied the requirement that low-power arc heating motor supply pipeline propellant agent is filled fully.Simultaneously, this method also can be applied to the filling of supply pipeline under the similar situation fully.
As shown in Figure 1, the device that a kind of propellant agent of arc heating motor supply pipeline is filled comprises into loop, cabin 1, cabin inner looping 2, deliver from vault reflux circuit 3, basin boost-up circuit 4 and vacuum cabin 5.
Entering loop, cabin 1 comprises propellant agent basin 101, manually operated valve A102, filter A103, monostable solenoid valve C104, filter B 105, advances cabin pipeline 106.Propellant agent basin 101 is mainly used to store the propellant agent hydrazine; Manually operated valve A102 is a main valve of controlling the propellant agent of whole system, and filter A103 and filter B 105 are used for filtering the propellant agent hydrazine, prevent that impurity from blocking the capillary tube of arc heating motor 501 or other pipeline.Monostable solenoid valve C104 is controlling the connection of cabin pipeline 106, when entering loop, cabin 1 and starting working, propellant agent flows out from propellant agent basin 101, pass through manually operated valve A102, filter A103, monostable solenoid valve C104, filter B 105 successively along advancing cabin pipeline 106, arrive four-way 205 places in the vacuum cabin 5 at last.
Cabin inner looping 2 comprises monostable solenoid valve A201, pressure transducer A202, monostable solenoid valve B203, elasticity pipeline 204, four-way 205.Monostable solenoid valve A201 is installed in suction port 206 places of four-way 205, is controlling being communicated with of pipeline and vacuum cabin 5; Pressure transducer A202 is installed in the downstream of four-way 205, is used for observing the force value in the pipeline in the cabin; Monostable solenoid valve B203 is installed between pressure transducer A202 and the elasticity pipeline 204, is controlling the connection of elasticity pipeline 204; Elasticity pipeline 204 is connected with arc heating motor 501.Four-way 205 is connecting monostable solenoid valve B203 and pressure transducer A202, is advancing cabin pipeline 106, deliver from vault return line 303 and suction port 206, has satisfied the connection of a plurality of pipelines, and has realized the pipeline of cabin inner looping 2 and being communicated with of vacuum cabin 5.
Adopt fast monostable solenoid valve of on-off effect time in the device, the CLK clock that the switch of solenoid valve is sent by data acquistion system is controlled, and has avoided manually-operable to supply with slow problem of on-off effect time; Simultaneously because this switch in vacuum cabin 5, has been realized remote operation by solenoid valve.The monostable solenoid valve A201 of cabin inner looping and the monostable solenoid valve C104 that advances on the loop, cabin 1 select 25 logical G2/5DCF solenoid valves for use, and monostable solenoid valve B203 can select voluntarily according to customer requirements.Monostable solenoid valve is used for accurately controlling the service time of propellant agent.Under the original state, gas flows to the four-way 205 of cabin inner looping 2 by cabin inner looping 2 under the control of monostable solenoid valve B203, under the control of monostable solenoid valve A201, by suction port 206, flow into vacuum cabin 5, the force value of the cabin of the pressure transducer A202 of cabin inner looping monitoring simultaneously inner looping 2.Fill when finishing when advancing loop, cabin 1 and deliver from vault reflux circuit 3, propellant agent arrives arc heating motors 501 through elasticity pipeline 204 by the four-way 205 that cabin pipeline 106 flows to cabin inner looping 2 that advances that enters loop, cabin 1 under the control of monostable solenoid valve B203.
Basin boost-up circuit 4 comprises pressure transducer B401, manually operated valve C402, manually operated valve D403, pressure gauge 404, filter C405, knock out drum 406, pressure piping 407, finishes the effect of regulating propellant agent basin 101 internal pressures.Pressure transducer B401 is mainly used to observe propellant agent basin 101 internal pressures; Manually operated valve C402 is controlling being communicated with of pressure transducer B401 and propellant agent basin 101; Manually operated valve D403 is controlling the connection of propellant agent basin 101 and pressure piping 407, and plays the effect of regulating pressure; Pressure in the pressure gauge 404 direct observation pressure pipings 407; Filter C405 prevents that the impurity in the pressurized gas from entering in the propellant agent in the propellant agent basin 101; 406 pairs of pressurized gas of knock out drum cushion.In basin boost-up circuit 4, pressurized gas enter in the propellant agent basin 101 through knock out drum 406, filter C405, manually operated valve D403 successively at last along pressure piping 407, pressure gauge 404 is arranged between knock out drum 406 and the filter C405, manually operated valve C402 is arranged on the branch road between manually operated valve D403 and the propellant agent basin 101, and pressure transducer B401 is arranged in the downstream of manually operated valve C402.
Deliver from vault reflux circuit 3 comprises manually operated valve B301, glass tube 302, deliver from vault return line 303.Manually operated valve B301 is installed in the downstream of four-way 205 on the deliver from vault return line 303, is used for controlling the connection of deliver from vault return line 303; Glass tube 302 is installed in the downstream of manually operated valve B301, when propellant agent arrives four-way 205 places by entering loop, cabin 106, propellant agent flows to manually operated valve B301 from the four-way 205 of cabin inner looping 1, under the control of manually operated valve B301, flow to glass tube 302, by glass tube 302 check propellant agents whether complete filling advance cabin pipeline 1 and deliver from vault reflux circuit 3, be expelled to neutralizing tower.Because propellant agent is along advancing loop, cabin 1 and 3 outflows of deliver from vault reflux circuit, when propellant agent does not contain bubble in the glass tube 302, advance loop, cabin 1 and deliver from vault reflux circuit 3 and finish the propellant agent filling, close deliver from vault reflux circuit 3, otherwise continue to be communicated with deliver from vault reflux circuit 3, in glass tube 302, do not have bubble.In the present embodiment, filter A103 and filter B 105 adopt the filter of 10 μ m, are used for preventing containing in the propellant agent impurity, flow in the capillary tube of hydrazine arc heating motor 501, and block capillary tube and the smaller pipeline of other internal diameters.Filter C405 adopts the filter of 25 μ m, prevents to contain in the pressurized gas impurity and enters propellant agent basin 101.
In the present embodiment, pressure transducer A202 and pressure transducer B401 select diffusion silicon pressure sensor for use.Wherein pressure transducer A202 is because will use under vacuum environment, so pressure transducer A202 selects absolute pressure sensor for use.This sensor can by a signal line with the data transmission that records to computer, and on display device, show.The pressure data values that records by pressure transducer A202 can be known the gas extraction what state in the pipeline of rear end, whether has reached the requirement of extracting vacuum.The data that transfer out by pressure transducer B401 can be known the pressure in the propellant agent basin 101, and then regulate.The major parameter of pressure transducer A202 and pressure transducer B401 is as follows:
Pressure measurement scope: 0~5MPa intrinsic error: ± 0.2%F.S
Output signal: 4~20mA operating temperature :-10~+ 70
Accuracy grade: 0.2 energizing voltage: 24VDC
The valve interface of manually operated valve A102, manually operated valve B301, manually operated valve C402 and manually operated valve D403 is standard DN4,37 ° of joints and is connected with bulb on the respective line.Can control being communicated with of deliver from vault reflux circuit by opening with closing of manually operated valve B301.Manually operated valve B301 and deliver from vault reflux circuit 3 are one of key components among the present invention.
After opening manually operated valve B301, make into that loop, cabin 1 and deliver from vault reflux circuit 2 forms a path, make propellant agent can be full of into loop, cabin 1 and deliver from vault reflux circuit 3, reach the purpose that into cabin pipeline 106 and deliver from vault return line 303 propellant agents are filled.
Advance cabin pipeline 106 and deliver from vault return line 303 and be welded by steel pipe, steel pipe adopts 45# steel steel pipe, and diameter is 6mm, and wall thickness is 1mm, can satisfy the needs of pressure in the pipeline, sprays paint to handle and prevent to get rusty in the surface, and acidification has been passed through in inside; Elasticity pipeline 204 is that the metal thin tube of 1.5mm is made by diameter 2mm, internal diameter.
The four-way that four-way 205 selects for use Jiangsu Ai Keer pipe-line equipment Co., Ltd to produce.
The concrete steps that the propellant agent of arc heating motor 501 is filled are as follows:
1) closes manually operated valve A102, the monostable solenoid valve C104 in the loop, cabin 1 into, the manually operated valve B301 in the deliver from vault reflux circuit 3; Open the monostable solenoid valve A201 at suction port 206 places of cabin inner looping 2, monostable solenoid valve B203; This moment, cabin inner looping 2 was communicated with vacuum cabin 5, and disconnected with the external world.
Starting vacuum system vacuumizes vacuum cabin 5; Shown in the arrow among Fig. 2, the gas in the cabin inner looping 2 passes through monostable solenoid valve B203 along the pipeline in the cabin, arrives four-way 205, and gas is extracted out from suction port 206 fast through monostable solenoid valve A201 then; Simultaneously, advance in the loop, cabin 1, monostable solenoid valve C104 also passes through monostable solenoid valve A201 to gas between the four-way 205 and the manually operated valve B301 in the deliver from vault reflux circuit 3 to the gas between the four-way 205, extract out fast from suction port 206, it is bigger to have solved in the arc heating motor 501 flow resistance capillaceous like this, extracts the shortcoming of difficulty.
Monostable solenoid valve A201 by suction port 206 places on the four-way 205 opening and closing, make the pipeline in the cabin realize disconnecting and being connected with vacuum cabin 5, like this when cabin inner looping 2 carries out extracting vacuum, gas in the pipeline can be bigger by internal diameter fast, the suction port 206 that flow resistance is very little is extracted out, thereby realized the requirement of cabin inner looping 2 extracting vacuum, for the filling of cabin inner looping 2 propellant agents has solved crucial problem.
2) treat that degree of vacuum reaches 10 in the vacuum cabin 5
-1Pa, the pressure transducer A202 that arranges before four-way 205 can measure the force value in the pipeline, when force value that pressure transducer A202 measures identical with force value in the vacuum cabin 5 or very near the time, reached the cabin inner looping fully, the standard of elasticity pipeline 204 extracting vacuum particularly, this moment, the cabin inner looping 2 reached the requirement that vacuum is filled.
3) pressurized gas enter basin boost-up circuit 4, shown in the arrow among Fig. 1, at first enter knock out drum 406, will filter through the impurity in the pressurized gas of filter C405 then, enter propellant agent basin 101 by manually operated valve C402 control then, propellant agent basin 101 is carried out supercharging;
4) then close the suction port 206 of four-way 205, monostable solenoid valve A201, monostable solenoid valve B203, thereby cut off getting in touch of cabin inner looping 2 and vacuum cabin 5; Open monostable solenoid valve C104, manually operated valve A102, carry out the tapping filling advancing cabin pipeline 106; Because the effect of pressure reduction, shown in the arrow among Fig. 1, the propellant agent in the propellant agent basin 101 flows into into loop, cabin 1.
5) open manually operated valve B301 in the deliver from vault reflux circuit 3, propellant agent flows out along deliver from vault reflux circuit 3, deliver from vault return line 303 is carried out propellant agent fill; Propellant agent flows out along deliver from vault reflux circuit 3, flows in the glass tube 302 through manually operated valve B301, flows out deliver from vault reflux circuit 3 at last, flows in the recovery tower.
6) propellant agent in the glass tube 302 in the monitoring deliver from vault return line 303 when treating that propellant agent no longer is mixed with bubble in the glass tube 302, is closed manually operated valve B301; When just beginning owing to also have gas in the deliver from vault return line 303, flow in deliver from vault return line 303 and the glass tube 302 is the mixture of propellant agent and gas, so sight glass pipe 302 can find that bubble is arranged in the propellant agent at this moment, and when the gas in the pipeline is all discharged, what flow through in the glass tube 302 then is pure propellant agent, no longer contains bubble this moment; So far finishing the into tapping in loop, cabin 1 and deliver from vault reflux circuit 3 fills.
When hydrazine arc heating motor needs propellant feed, open monostable solenoid valve B203, by the connection of pipeline in the switch control vacuum cabin 5 of monostable solenoid valve B203.Monostable solenoid valve B203 is used for accurately controlling the service time of propellant agent.Adopt fast monostable solenoid valve B203 of on-off effect time in the device, the CLK clock that the switch of monostable solenoid valve B203 is sent by data acquistion system is controlled, and has avoided manually-operable to supply with the problem in the reaction time that switch brings; Simultaneously because this monostable solenoid valve B203 in vacuum cabin 5, has realized remote operation by monostable solenoid valve B203.Because in the elasticity pipeline 204 is vacuum, the propellant agent hydrazine just can promptly be filled elasticity pipeline 204, supplies to the arc heating motor, satisfies its job requirement.
Cabin inner looping 2 is by designing the suction port that internal diameter is bigger at four-way 205 places, and by monostable solenoid valve A201 control suction port, make the extracting vacuum of cabin inner looping 2 be easy to realize, the pressure transducer A202 by cabin inner looping 2 can detect the force value in the cabin inner looping 2 simultaneously; The design of deliver from vault reflux circuit 3 makes the propellant agent in loop, cabin 1 into fill and is easy to realize, whether the propellant agent that can observe out loop, cabin 1 and deliver from vault reflux circuit 3 by the glass tube 302 of deliver from vault reflux circuit 3 is filled and finished simultaneously.The pressure transducer A202 of cabin inner looping 2 and the glass tube 302 of deliver from vault reflux circuit 3 make whole filling process be convenient to observe and operation.
The monostable solenoid valve A201 that whether opens suction port 206 places of four-way 205 is contrasted during to extracting vacuum in the test.Degree of vacuum reaches 10 in vacuum cabin 5
-1During Pa, at first the monostable solenoid valve A201 at suction port 206 places of four-way 205 is not opened in selection, and this moment, discovery changed extremely slow by the force value in the pressure transducer A202 monitoring cabin inner looping 2, and after 10 minutes, force value has only reached 4.3 * 10
4Pa is far from reaching the requirement of extracting vacuum; Open the monostable solenoid valve A201 at suction port 206 places of four-way 205 then, force value has quickly fallen to 10 about 10 seconds
-1Pa has reached the requirement of extracting vacuum.Evidence, the ingenious design of four-way 205 place's suction ports 206 makes the vacuum of cabin inner looping 2 fill the realization easily that becomes, and can save a lot of time.For the development and the application of low-power hydrazine arc heating motor 501 provides the good premise guarantee.