CN101537856A - Passenger-car double floor based on modularized assembly and assembly method thereof - Google Patents
Passenger-car double floor based on modularized assembly and assembly method thereof Download PDFInfo
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- CN101537856A CN101537856A CN200910038475A CN200910038475A CN101537856A CN 101537856 A CN101537856 A CN 101537856A CN 200910038475 A CN200910038475 A CN 200910038475A CN 200910038475 A CN200910038475 A CN 200910038475A CN 101537856 A CN101537856 A CN 101537856A
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- 238000000034 method Methods 0.000 title claims abstract description 13
- 238000003466 welding Methods 0.000 claims description 7
- 239000010410 layer Substances 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000002828 fuel tank Substances 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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Abstract
The invention provides a passenger-car double floor based on modularized assembly and a mounting method thereof. The double floor is characterized by comprising an upper-layer floor, a lower-layer floor and a floor support arranged between the two layer floors, wherein a hollow cavity capable of placing parts, wires, and the like is formed between the two layers of floors to effectively save the in-car space. The mounting method comprises the following steps: a, mounting the floor support on the lower-layer floor; b, mounting the parts on the lower-layer floor; c, assembling the lower-layer floor, the mounted parts and the upper-layer floor into a whole; and d, mounting the assembled upper-layer floor, the lower-layer floor and the internal parts on a frame. The passenger-car double floor based on modularized assembly and the mounting method thereof adopt a layered structure of the upper-layer floor and the lower-layer floor, can optimize the whole car arrangement, improve the in-car space, enhance the whole car strength, facilitate the mounting modularization and systematization and improve the mounting efficiency.
Description
Technical field
The invention belongs to manned vehicle manufacturing technology field, specially refer to a kind of manned vehicle floor and assembly method thereof.
Background technology
Present engine behind front wheel forerunner, the manned vehicle of self-supporting body, the design form of single layer structure is all adopted on its floor, its individual layer floor can only be at the lower disposed fuel tank, pipeline, parts such as a spot of wire harness and part chassis member, therefore have in front deck and instrument carrier panel, arrange a large amount of parts, make in front deck and the instrument carrier panel quite compact, there are following several deficiencies in the car load that assembles this kind individual layer floor: 1, its underfloor numerous parts can only progressively be installed on the general assembly main line, can't modularization install, production efficiency is low, and cause general assembly main line station more, main line is longer, thereby causes workshop building to enlarge, and productive temp descends; 2, the parts of front deck internal placement are very many, and complicated, as storage battery, safety box, ABS etc., cause front deck to be arranged and are quite full, and cause the space of script ventilation and heat occupied, are unfavorable for engine radiating, influence car load temperature field flow field performance; 3, a lot of parts are arranged in instrument carrier panel inside, as some appliance electronic components and wire harness etc., influence the aesthetic property of car load assembling, and can reduce the storage space at car load instrument carrier panel place; 4, the intensity of car load front and side is relatively poor.
Summary of the invention
First purpose of the present invention is to propose a kind of passenger-car double floor based on the modularization assembling, can modularization assembled portion parts between the double floor, not only can improve the production efficiency of car load assembling, can also increase the car load space, double floor helps strengthening the intensity of positive and construction profile to a certain extent simultaneously.
Passenger-car double floor key based on modularization assembling of the present invention is that described floor is made up of upper and lower two-layer floor, is provided with floor stand between the two-layer floor.Form cavity between the two-layer floor, can settle parts and wire harness etc., effectively save interior space.
At least be provided with two floor stand that become cross layout between the described two-layer floor, can effectively strengthen the intensity of automobile front and construction profile.
The cross section of described floor stand is a U-shaped, can be when guaranteeing floor stand intensity expendable weight, thereby alleviate complete vehicle weight.
Described upper and lower two-layer floor is fixed by bolt and/or welding manner and floor stand, preferably adopt the welding of lower floor and floor stand, upper floor and floor stand are utilized the mode of bolt, so not only connect firm, and easy to assembly, help enhancing productivity.
Described upper strata and/or lower floor are provided with the lid that can open and close, to make things convenient for the work such as parts maintenance in later stage.
Second purpose of the present invention is the assembly method that proposes above-mentioned passenger-car double floor based on the modularization assembling, and this method key is to comprise following steps:
A, floor stand is assemblied on the lower floor;
B, parts are assemblied on the lower floor;
C, lower floor is assembled into one together with parts that assemble and upper floor;
D, the upper and lower layer floor and the in-to-in parts thereof that will assemble are installed on the vehicle frame.
In the above-mentioned a step, floor stand is to be assemblied on the lower floor by the mode of welding; In the above-mentioned c step, floor stand and upper floor are utilized bolt, thereby lower floor is assembled into one together with parts that assemble and upper floor, mounting structure is firm like this, efficiency of assembling is high.
Passenger-car double floor based on the modularization assembling of the present invention, adopt the hierarchy of upper floor and lower floor, between the two, form cavity, be used for arranging parts, not only can optimize car load arranges, improves interior space, strengthens car load intensity, increases safety, the floor of integral type can be improved aerodynamics simultaneously, reduces air resistance, and then reduces automobile fuel consumption.
The assembly method of the passenger-car double floor based on modularization assembling of the present invention, help the modularization and the systematization of assembling, improve efficiency of assembling, simultaneously can also realize producing in the mode that the branch wiring is set in general assembly main line collateral branch, reduce main line length, reduce and produce investment, improve productive temp.
Description of drawings
Fig. 1 is a birds-eye view of the present invention;
Fig. 2 is a front elevation of the present invention.
The specific embodiment
Describe the present invention in detail below in conjunction with specific embodiments and the drawings.
Embodiment 1:
As shown in Figure 1, 2, the passenger-car double floor based on the modularization assembling of present embodiment comprises upper floor 1 and lower floor 2, the floor stand 3 that to be provided with three cross sections between the two-layer floor be U-shaped, wherein two floor stand are parallel, and vertical with the 3rd floor stand.
Upper floor 1 is provided with a plurality of lids that can open and close 5, to make things convenient for the work such as parts maintenance in later stage.
Embodiment 2:
The assembly method based on the passenger-car double floor of modularization assembling of present embodiment comprises following steps:
A, floor stand 3 is welded on the lower floor 2;
B, parts are assemblied on the lower floor 2;
C, floor stand 3 and upper floor 1 are utilized bolt, thereby lower floor 2 is assembled into one together with parts that assemble and upper floor 1;
D, the upper and lower layer floor and the in-to-in parts thereof that will assemble are installed on the vehicle frame.
Passenger-car double floor and assembly method thereof based on the modularization assembling of the present invention, adopt the hierarchy of upper floor and lower floor, can optimize car load and arrange, improve interior space, strengthen car load intensity, help the modularization and the systematization of assembling simultaneously, improve efficiency of assembling.
Claims (8)
1, a kind of passenger-car double floor based on modularization assembling is characterized in that described floor is made up of upper and lower two-layer floor, is provided with floor stand between the two-layer floor.
2, the passenger-car double floor based on the modularization assembling according to claim 1 is characterized in that being provided with at least between the described two-layer floor two floor stand that become cross layout.
3, the passenger-car double floor based on the modularization assembling according to claim 1 and 2, the cross section that it is characterized in that described floor stand is a U-shaped.
4, the passenger-car double floor based on modularization assembling according to claim 1 is characterized in that described upper and lower two-layer floor fixes by bolt and/or welding manner and floor stand.
5, the passenger-car double floor based on the modularization assembling according to claim 4 is characterized in that the welding of described lower floor and floor stand is fixing, and upper floor and floor stand are utilized bolt.
6, the passenger-car double floor based on the modularization assembling according to claim 1 is characterized in that described upper strata and/or lower floor are provided with the lid that can open and close.
7, based on the assembly method of the passenger-car double floor of modularization assembling, it is characterized in that comprising following steps:
A, floor stand is assemblied on the lower floor;
B, parts are assemblied on the lower floor;
C, lower floor is assembled into one together with parts that assemble and upper floor;
D, the upper and lower layer floor and the in-to-in parts thereof that will assemble are installed on the vehicle frame.
8, the assembly method of the passenger-car double floor based on modularization assembling according to claim 7 is characterized in that in the described a step, and floor stand is that the mode by welding is assemblied on the lower floor; In the described c step, floor stand and upper floor are utilized bolt, thereby lower floor is assembled into one together with parts that assemble and upper floor.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN200910038475A CN101537856A (en) | 2009-04-07 | 2009-04-07 | Passenger-car double floor based on modularized assembly and assembly method thereof |
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CN200910038475A CN101537856A (en) | 2009-04-07 | 2009-04-07 | Passenger-car double floor based on modularized assembly and assembly method thereof |
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CN101537856A true CN101537856A (en) | 2009-09-23 |
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CN200910038475A Pending CN101537856A (en) | 2009-04-07 | 2009-04-07 | Passenger-car double floor based on modularized assembly and assembly method thereof |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105818885A (en) * | 2015-01-22 | 2016-08-03 | 保时捷股份公司 | Method for mounting vehicle components and their arrangement in hollow casting component |
CN105873812A (en) * | 2013-09-06 | 2016-08-17 | 全耐塑料公司 | Motor vehicle floor having upper reinforcing skin and accessibility opening for accessing hollow bodies |
CN112660120A (en) * | 2021-01-14 | 2021-04-16 | 天津职业技术师范大学(中国职业培训指导教师进修中心) | Intelligent automobile wire control chassis system |
CN113247112A (en) * | 2020-02-12 | 2021-08-13 | 通用汽车环球科技运作有限责任公司 | Vehicle seat structural flexibility within a sheared unitary structure |
-
2009
- 2009-04-07 CN CN200910038475A patent/CN101537856A/en active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105873812A (en) * | 2013-09-06 | 2016-08-17 | 全耐塑料公司 | Motor vehicle floor having upper reinforcing skin and accessibility opening for accessing hollow bodies |
CN105818885A (en) * | 2015-01-22 | 2016-08-03 | 保时捷股份公司 | Method for mounting vehicle components and their arrangement in hollow casting component |
CN113247112A (en) * | 2020-02-12 | 2021-08-13 | 通用汽车环球科技运作有限责任公司 | Vehicle seat structural flexibility within a sheared unitary structure |
CN113247112B (en) * | 2020-02-12 | 2023-10-13 | 通用汽车环球科技运作有限责任公司 | Vehicle seat structure flexibility in shear integrity |
CN112660120A (en) * | 2021-01-14 | 2021-04-16 | 天津职业技术师范大学(中国职业培训指导教师进修中心) | Intelligent automobile wire control chassis system |
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Open date: 20090923 |