Summary of the invention
The purpose of this invention is to provide a kind of horizontal metal can volumetric measurement method and measurement mechanism, need artificial intervention, complicated operation, the problem that Measuring Time is long and measuring accuracy is low to solve to measure in the prior art.
For achieving the above object, the invention provides a kind of horizontal metal can volumetric measurement method, comprising:
The control laser feeler drops to first height along the line slideway unit, highly controlling described laser feeler described first is that axle horizontal rotates a circle with described line slideway unit, measure the polar coordinates of the default each point in edge, metal can horizontal section, described polar coordinates are the polar coordinates plane with described horizontal section, with described line slideway unit and described horizontal section intersection point is limit, and described line slideway unit is vertical with surface level;
Control described laser feeler drop to successively along described line slideway unit several preset height until described laser feeler drop to second the height, when dropping to described several preset height and dropping to described second when height, controlling described laser feeler respectively is that axle horizontal rotates a circle with described line slideway unit, measuring the polar coordinates of the default each point in edge, metal can horizontal section, is limit with described line slideway unit and described horizontal section intersection point;
Highly distinguish the polar coordinates of the corresponding described default each point in edge, described horizontal section according to described first height, described several preset height and described second, obtain described first height, the highly corresponding horizontal section area of described several preset height and described second respectively, and the described first highly corresponding above highly corresponding following described metal can volume in horizontal section of described metal can volume and described second in horizontal section;
According to described first height, the highly corresponding horizontal section area of described several preset height and described second, obtain the described metal can volume between the described first highly corresponding horizontal section and the described second highly corresponding horizontal section.
The present invention also provides a kind of horizontal metal can volumetric measurement device, comprising:
The line slideway unit, vertical with surface level, be used to carry laser feeler, described line slideway unit one end contacts with the metal can base plate, the other end stretches out from the flange at described metal can top, but vertical fixing on a leveling support, but described leveling support is fixed on the described flange;
First motor is connected with described laser feeler, is used under the control of control module, drives described laser feeler and drop to first height, described several preset height and second height from top to bottom successively on described line slideway unit;
Second motor, be connected with described laser feeler, being used under the control of described control module, driving described laser feeler respectively at described first height, described several preset height and described second height, is the axle horizontal measurement that rotates a circle with described line slideway unit;
Laser feeler, be used under the driving of described first motor and described second motor, rotate a circle described first height, described several preset height and described second height level, measure the utmost point footpath in the default each point polar coordinates in edge, described metal can horizontal section and be sent to described control module, described polar coordinates are the polar coordinates plane with described horizontal section, are limit with described line slideway unit and described horizontal section intersection point;
The height detection scrambler is connected with described control module with described first motor respectively, is used for detecting according to the rotation number of turns of described first motor height of described laser feeler, and generates first pulse transmission to described control module according to the described rotation number of turns;
The angular detection scrambler, be connected with described control module with described laser feeler respectively, be used for detecting the polar angle of the default each point polar coordinates of described metal can horizontal edge, and generate second pulse transmission to described control module according to described corner according to the corner of described laser feeler;
Control module, be connected with processing unit with described first motor, described second motor, described height detection scrambler, described angular detection scrambler, described laser feeler respectively, be used for the controlled variable that presets according to described processing unit, described first pulse and described second pulse, control described first motor and described second motor respectively, and the described utmost point of described first pulse and described second pulse and all measured points directly is sent to described processing unit;
Processing unit, be connected with described control module, be used to dispose the controlled variable of described control module, and be used for the described utmost point according to described first pulse, described second pulse and all the measured points that receive and directly obtain described metal can volume between the highly corresponding horizontal section of the following described metal can volume and described first in the highly corresponding horizontal section of the above described metal can volume, described second in the described first highly corresponding horizontal section and the described second highly corresponding horizontal section.
Therefore, horizontal metal can volumetric measurement method provided by the invention and measurement mechanism, whole measuring process need not artificial intervention and just can finish automatically, and simple to operate, measuring speed is fast, and the precision height.
Embodiment
Below by drawings and Examples, technical scheme of the present invention is described in further detail.
Fig. 1 is the process flow diagram of horizontal metal can volumetric measurement method first embodiment of the present invention, and as shown in Figure 1, this method comprises:
Step 101, control laser feeler drop to first height along the line slideway unit, highly controlling laser feeler first is that axle horizontal rotates a circle with the line slideway unit, measure the polar coordinates of the default each point in edge, metal can horizontal section, polar coordinates are the polar coordinates plane with the horizontal section, with line slideway unit and horizontal section intersection point is limit, and the line slideway unit is vertical with surface level;
Step 102, control laser feeler drop to several preset height successively and drop to second height until laser feeler along the line slideway unit, when dropping to several preset height and dropping to second height, controlling laser feeler respectively is that axle horizontal rotates a circle with the line slideway unit, measure the polar coordinates of the default each point in edge, metal can horizontal section, polar coordinates are the polar coordinates plane with the horizontal section, are limit with line slideway unit and horizontal section intersection point;
Wherein, it is horizontal positive straight cylinder that horizontal metal can be regarded center section usually as, both sides are the partial arc face, this arc surface may be semicircle sphere or semiellipse sphere, perhaps be part semicircle sphere or part semiellipse sphere, first height, it is the vertical height of benchmark that second height and several preset height are with the metal can base plate, this first highly for control laser feeler be axle with the line slideway unit, level horizontally rotates the height in the highest level cross section that can measure when measuring in a week, second highly for the control laser feeler is an axle with the line slideway unit, and level horizontally rotates the height in the floor level cross section that can measure when measuring in a week.This be because, when measuring, because the restriction of measuring equipment self, even laser feeler has arrived the top or the bottom of metal can, because laser feeler carries out along continuous straight runs and horizontally rotates measurement, often still have very little zone to measure in the top or the bottom of laser beam, though the ratio that this two parts volume accounts for whole horizontal metal tank volume is very little, but can degree of accuracy that measure the metal can volume be exerted an influence, therefore, the zone that laser feeler can't be measured is thought in above zone and the following zone of second height of this first height.Between first height and second height, can measure at the plurality of preset height and position, these preset height positions can be set as required, the occasion of having relatively high expectations for example in measuring accuracy, can these preset height are regioselective more intensive, promptly just carry out one-shot measurement, can between first height and second height and position, form several measurement points like this every a very little segment distance.All need to measure the polar coordinates of putting each preset, edge on the cross section on the same surface level with this at each measurement point, measurement point can preestablish as required, measurement result is more accurate if desired, then can some measurement points be set thick and fast at edge, horizontal section to be measured.
Step 103, according to the polar coordinates of the highly corresponding default each point in edge, horizontal section of first height, several preset height and second, obtain the highly corresponding horizontal section area of first height, several preset height and second respectively, and obtain the first highly corresponding above highly corresponding following metal can volume in horizontal section of metal can volume and second in horizontal section;
The polar coordinates of the default each point in edge, horizontal section of the some measurement point correspondences between first height, second height and first height and second height have been obtained, just can obtain the area of these horizontal sections, if the shape of horizontal section is known, then can be directly obtain the area of horizontal section, can obtain the part metals tank volume below the highly corresponding horizontal section of part metals tank volume and second more than the first highly corresponding horizontal section simultaneously according to the specification of different horizontal metal cans according to the area formula of difformity correspondence.
Step 104, according to first height, the highly corresponding horizontal section area of several preset height and second, obtain the metal can volume between the first highly corresponding horizontal section and the second highly corresponding horizontal section.
Horizontal metal can volumetric measurement method provided by the invention and measurement mechanism, whole measuring process need not artificial intervention and just can finish automatically, and be simple to operate, the measuring accuracy height.
Fig. 2 is the process flow diagram of horizontal metal can volumetric measurement method second embodiment of the present invention, and as shown in Figure 2, this method comprises:
Step 201, control laser feeler drop to first height along the line slideway unit, highly controlling laser feeler first is that axle horizontal rotates a circle with the line slideway unit, measure the polar coordinates of the default each point in edge, metal can horizontal section, polar coordinates are the polar coordinates plane with the horizontal section, intersection point with line slideway unit and horizontal section is a limit, and the line slideway unit is vertical with the metal can top board;
Step 202, control laser feeler drop to several preset height successively and drop to second height until laser feeler on the line slideway unit, when dropping to several preset height and dropping to second height, controlling laser feeler respectively is that axle horizontal rotates a circle with the line slideway unit, measure the polar coordinates of the default each point in edge, metal can horizontal section, polar coordinates are the polar coordinates plane with the horizontal section, are limit with the intersection point of line slideway unit and horizontal section;
Fig. 3 for the embodiment of the invention provide with the tripartite synoptic diagram of horizontal metal tank volume, as shown in Figure 3, wherein: H2 is first height, and H3 is second height, and H2 and H3 are divided into top section, middle layer segment and the underclad portion that volume is respectively V1, V2 and V3 with metal can;
Step 203, according to adjacent 2 polar coordinates arbitrarily in the default each point on the horizontal section, obtain adjacent arbitrarily 2 triangle area or sectorial areas with the limit formation;
Adjacent arbitrarily 2 triangle area or the sectorial areas that constitute with limit of step 204, basis obtain horizontal section area;
In step 203~step 204, the horizontal section area that obtains each preset height correspondence can adopt triangle area splicing method or sectorial area splicing method.The triangle splicing method that Fig. 4 provides for the embodiment of the invention is obtained the synoptic diagram of horizontal section area, as shown in Figure 4, A, B, C......M etc. are respectively the default each point in edge, horizontal section, P is polar limit, AP, BP, CP......MP are respectively A, B, the C......M each point utmost point footpath in the polar coordinates plane, a is A point and the angle of B point in the polar coordinates plane, and the area of triangle APB can obtain by following formula:
S
ΔAPB=1/2×PA×PB×sin(∠APB)
Then the area of Dui Ying horizontal section is:
S
The cross section=S
Δ APB+ S
Δ BPc+ ... + S
Δ MPA
The fan-shaped splicing method that Fig. 5 provides for the embodiment of the invention is obtained the synoptic diagram of horizontal section area, and as shown in Figure 5, the area of fan-shaped APB can obtain by following formula:
S
APB=1/8×(PA+PB)×(PA+PB)×(∠APB)
Wherein, ∠ APB is a radian value;
S
The cross section=S
APB+ S
BPc+ ... + S
MPA
Step 205, according to the polar coordinates of the corresponding highly respectively default each point in edge, horizontal section of first height, several preset height and second, obtain the highly unique point of the horizontal section of correspondence of first height, several preset height and second respectively;
Step 206, according to the unique point of the highly corresponding horizontal section of first height, several preset height and second, obtain first height, the highly corresponding horizontal section parameter of several preset height and second respectively, the horizontal section parameter comprises: length between the intersection point of horizontal section circular arc portion and straight line portion, circular arc portion are at the longest distance of subpoint on the straight line portion direction, the arc diameter of mean diameter, metal can cylindrical portions may interior diameter and metal can side of vertical range, circular arc portion between two straight line portioies;
In step 205~step 206, according to curvature information, extract the contour feature point of each layer cross section, this curvature information draws according to polar variation of the default each point in edge, horizontal section, the cross section of known metal jar is the contour curve that circular arc is connected with straight line, utilize curvature information that contour feature point is extracted, the synoptic diagram that Fig. 6 provides for the embodiment of the invention according to the curvature information extract minutiae, as shown in Figure 6, the unique point that obtains is A, B, C, D separates arc point and rectilinear point according to unique point, and AD and BC are arc section, AB and CD are straight-line segment, arc point and rectilinear point are carried out match obtain the circular arc function; Be specially, arc point is separated with rectilinear point, then arc point and rectilinear point are done match respectively, obtain circular arc function (S2, S4) and linear function (S1, S3), the synoptic diagram that Fig. 7 provides for the embodiment of the invention according to unique point match circular arc and straight line, as shown in Figure 7, obtain the individual layer cross section parameter according to the circular arc function then, this individual layer cross section parameter is:
Length between the intersection point of L1i-horizontal section circular arc portion and straight line portion, the i.e. length of straight line S1 and circular arc S2 and S4 intersection point;
The longest distance of L2i-circular arc portion subpoint on straight line portion, the i.e. longest distance of circular arc S2 and S4 subpoint on straight line S1;
Vertical range between d1i-two straight line portion, be the distance between straight line S1 and S3;
The mean diameter of d2i-circular arc portion, the i.e. mean diameter of circular arc S2 and S4;
D1i-metal can cylindrical portions may interior diameter promptly calculates the cylinder interior diameter that obtains under the height H, the cylinder interior diameter synoptic diagram that Fig. 8 provides for the embodiment of the invention, and referring to Fig. 8,
The arc diameter of D2i-metal can side is promptly calculated the side arc diameter that obtains, referring to Fig. 7, promptly under the height H
Step 207, according to first height, the highly corresponding horizontal section parameter acquiring metal can parameter of several preset height and second, the metal can parameter comprises: the interior diameter of the total length of metal can cylindrical portions may, metal can cylindrical portions may, circular arc summit, metal can side are apart from the vertical range of cylindrical portions may, the arc diameter and the metal can longest distance in the horizontal direction of metal can side;
If the parameter of metal can is respectively:
The total length of L1-metal can cylindrical portions may, length overall in the promptly positive straight cylinder;
L2-metal can longest distance in the horizontal direction;
The interior diameter of D1-metal can cylindrical portions may, the promptly positive average interior diameter of straight cylinder;
H-circular arc summit, metal can side is apart from the vertical range of cylindrical portions may;
The arc diameter of D2-metal can side;
By the individual layer cross section parameter, can obtain the basic parameter of metal can, as follows:
?
?
Wherein, n is the number of horizontal section, i=1,2......n.
Utilize least square curve fit, L2i and H are done quadratic fit, obtain
L
2=EH
2+FH+G
Wherein E, F, G are fitting coefficient, and H is the metal can height;
h=(L
2-L
1)/2
Step 208, according to the metal can volume below the highly corresponding horizontal section of the metal can volume and second more than the highly corresponding horizontal section of metal can parameter acquiring first;
Metal can levels calculation method of physical volume is identical, is illustrated (referring to Fig. 3) with lower floor's calculation method of physical volume here, and lower floor's volume can regard that the partial circle cylindrical shell is long-pending to add two ends partial top plate bulk as, is example with semielliptical type top board here, but not as limit,
V
3 parts=2 * V
Local top board+ V
Local cylinder
V
Local top board=(π h/6) H
2[3-(2H/D
2)] * 10
-6
+(πh/6)H
3 2[3-(2H
3/D
2)]×10
-6
H3 is the V3 height;
When calculating the upper strata volume, formula is as follows:
H2 is the V2 height;
Step 209, according to the distance between adjacent two height and the horizontal section area of any two adjacent height correspondences arbitrarily between first height, several preset height and second height, obtain the metal can volume between the horizontal section of any two adjacent height correspondences;
Step 210, according to the volume between the horizontal section of any two adjacent height correspondences, obtain the metal can volume between the first highly corresponding horizontal section and the second highly corresponding horizontal section.
Making between first height and second height arbitrarily, the distance between adjacent two height equates that be Δ H, the volume between then any adjacent two height is:
Δ V=S
The cross section* Δ H
Thereby can obtain the volume of certain height correspondence in the V2 partial volume, utilize the method for least square curve fit then, the middle level volume is carried out cubic fit, obtain the middle level cubature formula:
V
2=∑ΔV
V
2 parts=A (H-H
3)
3+ B (H-H
3)
2+ C (H-H
3)+D
Wherein A, B, C, D are fitting coefficient, and H is the metal can height, and H3 is a underclad portion V3 height;
Can obtain metal can in any pairing liquid volume of liquid level by above method.
The horizontal metal can volumetric measurement method that present embodiment provides, metal can is divided into the upper, middle and lower, measure the coordinate figure of each point on these three partly corresponding each layer of metal can horizontal section respectively, obtain each horizontal section individual layer area of section by triangle or fan-shaped splicing method, thereby obtain metal can middle level partial volume, obtain the volume of the upper and lower more successively by these D coordinates value, again these volumes are added and obtain the volume of horizontal metal can, improved the measuring accuracy of horizontal metal can.
Fig. 9 is the structural representation of horizontal metal can volumetric measurement device first embodiment of the present invention, as shown in Figure 9, this device comprises: line slideway unit 11, first motor 12, second motor 13, laser feeler 14, height detection scrambler 15, angular detection scrambler 16, control module 17 and processing unit 18; Wherein, line slideway unit 11 is vertical with surface level, is used to carry laser feeler 14, one end contacts with the metal can base plate, the other end stretches out from the flange at metal can top, but vertical fixing on a leveling support, but the leveling support is fixed on the flange of metal tank deck; First motor 12 is connected with laser feeler 14, is used under the control of control module 17, and driving laser gauge head 14 drops to first height, several preset height and second height from top to bottom successively on line slideway unit 11; Second motor 13 is connected with laser feeler 14, is used under the control of control module 17, and driving laser gauge head 14 at first height, preset height and second height, is the axle horizontal measurement that rotates a circle with line slideway unit 11 respectively; Laser feeler 14 is used under the driving of first motor 12 and second motor 13, rotate a circle first height, several preset height and second height level, measure the utmost point footpath in the default each point polar coordinates in edge, metal can horizontal section and be sent to control module 17, polar coordinates are the polar coordinates plane with the horizontal section, are limit with line slideway unit 11 with the horizontal section intersection point; Height detection scrambler 15 is connected with control module 17 with first motor 12 respectively, is used for the height according to the rotation number of turns detection laser gauge head 14 of first motor 12, and generates first pulse transmission to control module 17 according to rotating the number of turns; Angular detection scrambler 16, be connected with control module 17 with laser feeler 14 respectively, be used for detecting the polar angle of the default each point polar coordinates of metal can horizontal edge, and generate second pulse transmission to control module 17 according to the corner of laser feeler 14 according to the corner of laser feeler 14; Control module 17 is connected with processing unit 18 with first motor 12, second motor 13, height detection scrambler 15, angular detection scrambler 16, laser feeler 14 respectively, be used for controlled variable, first pulse and second pulse of presetting according to processing unit 18, control first motor 12 and second motor 13 respectively, and the utmost point of first pulse and second pulse and all measured points directly is sent to processing unit 18; Processing unit 18 is connected with control module 17, be used to dispose the controlled variable of control module 17, and be used for the utmost point according to first pulse that receives and second pulse and all measured points and directly obtain metal can volume between the highly corresponding horizontal section of the following metal can volume and first in the highly corresponding horizontal section of the above metal can volume, second in the first highly corresponding horizontal section and the second highly corresponding horizontal section.This processing unit 18 can be personal computer (Personal Computer; Hereinafter to be referred as: PC) machine etc. has the processor of control and treatment function.
Before measuring beginning, at first carry out the controlled variable configuration by 18 pairs of control modules of processing unit 17, these controlled variable comprise preset height at interval, that measures on each surface level counts etc.When this measurement mechanism is started working, first motor 12 descends along default height successively along line slideway unit 11 under the control of control module 17, these default height values are preestablished by control module 17, control module 17 drives laser feeler 14 by the rotation of controlling first motor 12 and arrives preset height, in the occasion that measuring accuracy is had relatively high expectations, what preset height can be provided with is more intensive.Height detection scrambler 15 detects the rotation number of turns of first motor 12 in real time, and generates first pulse and be sent to control module 17, and control module 17 continues to first motor, 12 transmitting control commands according to first pulse.Control module 17 is also controlled second motor 13 by the rotation of controlling second motor 13 and is driven the angle that laser feeler 14 horizontally rotates, the corner of angular detection scrambler 16 real-time detection laser gauge heads 14, thereby obtain the polar angle of certain point on the metal can horizontal section of current correspondence, and generate second pulse transmission to control module 17 according to the corner of laser feeler 14, control module 17 continues to second motor, 13 sending controling instructions according to second pulse, and offers processing unit 18 in the measured data of each preset height by control module 17; Wherein, in measuring process, processing unit 18 is on-line working not, and treat that all measurements finish by control module 17 measurement data to be sent to processing unit 18 more afterwards and handle, therefore, processing unit 18 is usually located at the outside of the horizontal metal can of surveying, and can be connected with control module 17 by lead.Processing unit 18 is according to the polar coordinates of the default each point in the edge, horizontal section of these preset height correspondences, obtains the metal can volume between the highly corresponding horizontal section of the following metal can volume and first in the highly corresponding horizontal section of the above metal can volume, second in the first highly corresponding horizontal section and the second highly corresponding horizontal section.
The concrete measuring method of this horizontal metal can volumetric measurement device repeats no more referring to previous embodiment.
The horizontal metal can volumetric measurement device that present embodiment provides, measuring process does not need artificial participation just can finish automatically, and is simple to operate, improved the measuring accuracy of horizontal metal can.
On the present embodiment basis, in order to make this horizontal metal can volumetric measurement device, a square body support post unit can be set more firmly with stable, this support post unit can be spliced by the above support post of a joint.Line slideway unit 11 can be spliced by being arranged on the above line slideway of the joint of one on the support post cell surface.In addition, can also the line slideway unit first highly place and second highly locate limit switch is set respectively so that whole measuring process can be finished under the control of non-processor unit automatically.Further, horizontal metal can volumetric measurement device can also comprise: slide block, be arranged on the line slideway unit 11, be used for the carrying and locating laser gauge head 14 in line slideway unit 11, from top to bottom drop to successively first the height, preset height and second the height; Driving horizontally rotates the unit, is connected with second motor 13, be used under the driving of second motor 13 driving laser feeler 14, respectively in preset height, be that the axle horizontal direction horizontally rotates measurement with line slideway unit 11; Gear is arranged on first motor 12; The tooth bar unit is arranged on the line slideway unit 11; This tooth bar unit can be arranged on the side of the support post unit adjacent with line slideway unit 11, the engagement of wheel and rack unit.This tooth bar unit is spliced with upper rack by a joint that is arranged on the line slideway surface.
The support post unit of present embodiment, line slideway unit and tooth bar unit all adopt splicing structure, this metal can volumetric measurement device is carried and use convenient.
It should be noted that at last: above embodiment only in order to technical scheme of the present invention to be described, is not intended to limit; Although with reference to previous embodiment the present invention is had been described in detail, those of ordinary skill in the art is to be understood that: it still can be made amendment to the technical scheme that aforementioned each embodiment put down in writing, and perhaps part technical characterictic wherein is equal to replacement; And these modifications or replacement do not make the essence of appropriate technical solution break away from the spirit and scope of various embodiments of the present invention technical scheme.