CN101527247B - Metal halide lamp having function for suppressing abnormal discharge - Google Patents

Metal halide lamp having function for suppressing abnormal discharge Download PDF

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Publication number
CN101527247B
CN101527247B CN2008100988260A CN200810098826A CN101527247B CN 101527247 B CN101527247 B CN 101527247B CN 2008100988260 A CN2008100988260 A CN 2008100988260A CN 200810098826 A CN200810098826 A CN 200810098826A CN 101527247 B CN101527247 B CN 101527247B
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China
Prior art keywords
lead
electrode
metal halide
startup
halide lamp
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Expired - Fee Related
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CN2008100988260A
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CN101527247A (en
Inventor
武田一男
太田勋
阪本和重
西浦义晴
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Panasonic Holdings Corp
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Matsushita Electric Industrial Co Ltd
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Priority claimed from JP2002267974A external-priority patent/JP4053855B2/en
Priority claimed from JP2002273700A external-priority patent/JP2004111273A/en
Priority claimed from JP2002273701A external-priority patent/JP3927105B2/en
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Publication of CN101527247A publication Critical patent/CN101527247A/en
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Publication of CN101527247B publication Critical patent/CN101527247B/en
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Abstract

A metal halide lamp includes a ceramic arc tube that is composed of a main body and two narrow tube parts provided at respective ends of the main body; a pair of electrodes provided inside the main body; two feeders, each being connected at one end thereof to a different one of the electrodes inside the main body, and extending through a different one of the narrow tube parts, so as to be external to the arc tube at another end; a starting wire that is connected to one of the feeders, and that is in a vicinity of or contacts an outer surface of the arc tube; and a current suppressing unit that is on a current path of the starting wire, and suppresses or cuts off current on the path.

Description

Metal halide lamp with abnormal discharging suppressing function
The present invention be that September 13, application number in 2003 are 031255418 the applying date, denomination of invention divides an application for the application for a patent for invention of " metal halide lamp with abnormal discharging suppressing function ".
Technical field
The present invention relates to can the safer technology of lighting metal halide lamp.
Background technology
Shown in Figure 10 (a) and Figure 10 (b), existing metal halide lamp has: end sealing, the other end have been installed the outer tube 102 of lamp holder 112, in this outer tube 102, support and luminous tube 105 that shell is made of pottery, surround this luminous tube 105, be configured glass bushing 110, be arranged on the metallic plate 108 and the metallic plate 109 at sleeve pipe 110 two ends in order to keep this sleeve pipe 110 as explosion-proof use by stem lead 103a, b.
Fill nitrogen so that when lighting a lamp outer tube 102 be 100kPa.
At the other end of outer tube 102, welding support and to be used for providing the glass base 101 of 2 stem lead 103a, b of electric current to electrode.
Luminous tube 105 has cylindric person in charge portion that is arranged on central authorities and the cylindric thin tube part that is arranged on these person in charge portion both ends, simultaneously, within it portion also filled the metal halogen compound as luminescent substance of ormal weight respectively, as the mercury of buffer gas, as the inert gas that starts gas.
In above-mentioned person in charge portion, be provided with pair of electrodes opposite each other.
This electrode tip is electrically connected by the end of feed body 104a, the b of glass fusion sealing respectively with in the thin tube part.
The other end of feed body 104a, b is drawn from the thin tube part outside, is electrically connected with stem lead 103a, b respectively.
In order to light metal halide lamp, prepare the drive circuit of forming by igniter (figure is outer), ballast (figure is outer) and power circuit (figure is outer) usually.
During startup, igniter is superimposed upon high voltage pulse on the sine voltage that applies when stablizing, near starting, produce fine discharge with lead 107 and electrode 114, will owing to initiating electron that this fine discharge produced to start with, shown in figure (11) a, to produce arc discharge between a pair of electrode of low start voltage in becoming luminous tube 105.
Like this, existing metal halide lamp has to start uses lead, can improve startability.
But can there be following problem in existing metal halide lamp with the reverse side of low-voltage startup.
That is, when discharge, luminous tube 105 inwalls become high temperature, high pressure, if long-time the use, then because shown in Figure 11 (b), just there is the situation of luminous tube 105 container breakages in thermal fatigues etc.
In case luminous tube 105 container breakages, owing to emitted inner inert gas, mercury and metal halogen compound, then arc discharge stops, and current value becomes 0.
At this moment, igniter detects modulating voltage and uprises, and identical operations when then carrying out with startup overlaps high voltage pulse on the sine voltage,
Thus, with than interelectrode distance (r a) also short distance (r b), between the startup relative with another electrode is with lead 107, produce insulation breakdown, particularly, being transformed into arc discharge is paradoxical discharge.
This paradoxical discharge is referred to as to discharge in the outer tube.
Start with lead 107 owing to being to constitute by the thin molybdenum wire of linear diameter etc., by above-mentioned paradoxical discharge, shown in Figure 11 (b), as the C portion fusing of discharge starting point, than the conductor part of the C portion after the fusing above also owing to link to each other with electrode 113, so paradoxical discharge continuation.
For this reason, fusing is carried out, shown in Figure 11 (c), along with the conductor part fusing also more top than C portion, arcing distance (r c) extend and carry out up to reaching D portion.
If arcing distance arrives distance (r c), can not provide required voltage for continuing paradoxical discharge, therefore, paradoxical discharge stops.
In process so far, owing to follow the big electric current of paradoxical discharge, ballast etc. are damaged mostly, and because paradoxical discharge, outer tube 102 becomes high temperature, also has to produce crack and damaged possibility.
Summary of the invention
Therefore, the present invention makes in view of the above problems, and the 1st purpose is to provide a kind of metal halide lamp, wherein, even under the situation of luminous tube container breakage, also is difficult to produce because 2 damages that paradoxical discharge caused.
The 2nd purpose is to provide the manufacture method of the high-pressure discharge lamp of realizing the 1st purpose.
In order to realize above-mentioned the 1st purpose, the invention is characterized in following content.
(1) metal halide lamp has: the luminous tube that is constituted, is respectively equipped with at the main part two ends thin tube part by pottery; Be configured in the pair of electrodes in the described main part; Be inserted in the described luminous tube, an end links to each other with described electrode, and the other end extends to the feed body in the outside from described thin tube part; Link to each other with an end of described feed body, near described luminous tube or the startup lead that is in contact with it; Be present in described startup with on the feed path of lead, block or suppress the electric current restraining device of electric current in this feed path.
When producing paradoxical discharge, work, reduced because 2 damages that paradoxical discharge produced by making the electric current restraining device.
(2) in the metal halide lamp of above-mentioned (1), described electric current restraining device is a current limiting element.
By said structure, suppressed electric current, prevent the generation of paradoxical discharge, prevent because 2 damages that paradoxical discharge produced.
(3) in the metal halide lamp of above-mentioned (2), described current limiting element is a resistance.
Thus, owing to reduced the magnitude of current that in described current limiting element, flows through, therefore reduced the generation of described paradoxical discharge.
(4) in the metal halide lamp of above-mentioned (3), the resistance value of described resistance is preferably more than the 1k Ω, below the 1M Ω.
By said structure, owing in the scope of not following starting resistor to rise, limited the magnitude of current that flows through described current limiting element, Yi Bian therefore keep startability, Yi Bian can suppress described paradoxical discharge.
(5) in the metal halide lamp of above-mentioned (4), rated power is more than the 50W, when 400W is following, 2 terminals that link to each other with the feed path is arranged on 2 positions of described current limiting element, and the interval between the described terminal is preferably more than the 4.5mm.
By said structure, be suppressed between two terminals of described current limiting element and produce paradoxical discharge.
(6) in the metal halide lamp of above-mentioned (5), described luminous tube is incorporated in the outer tube, described luminous tube also has: the sleeve pipe that surrounds described main part between this outer tube and described luminous tube at least, be set at the 1st support component and the 2nd support component on the described sleeve pipe both ends in order to keep described sleeve pipe, in described outer tube, described current limiting element preferably is arranged in the space outerpace by the space of described the 1st support component and the 2nd support component clamping.
By said structure, owing to block the radiant heat that discharge produced followed in the luminous tube and because the heat conduction that convection current produced, therefore can be relieved to the heat load of described current limiting element by the 1st support component or the 2nd support component.
That is, can alleviate the deterioration that the heat owing to described current limiting element produces.
(7) in the metal halide lamp of above-mentioned (6), described the 1st support component is engaged to and connects described startup with on the feed body of lead, and have described startup with the through hole that lead runs through, the startup that runs through described through hole is more than the 4.5mm with the minimum range between lead and described the 1st support component.
By said structure, prevent to make the startup that runs through described through hole with the generation that becomes the paradoxical discharge of discharge path between lead and described the 1st support component.
(8) in the metal halide lamp of above-mentioned (7),, an end of described startup usefulness lead is difficult to follow on the part of change of shape even under the situation of described discharge tube generation breakage, also being wrapped in.
By said structure, when luminous tube is damaged, can suppress to start variation with between lead and the 2nd electrode.
That is,, therefore can reduce to consider to suppress the design parameter of described paradoxical discharge and the deviation between the actual parameter, thereby suppress described paradoxical discharge more reliably because arcing distance is affected the discharge condition of paradoxical discharge.
(9) in the metal halide lamp of above-mentioned (2), described current limiting element can also be made of electric capacity.
By said structure, under the situation of AC driving,, therefore can suppress described paradoxical discharge owing to limited the magnitude of current that flows through described current limiting element.
(10) in the metal halide lamp of above-mentioned (1), as the electric current restraining device, can also use when producing paradoxical discharge, the current blocking element of described driving with current in wire flow through in blocking-up at the appointed time.
By said structure, paradoxical discharge can not flow, and can prevent 2 damages that cause owing to paradoxical discharge.
(11) in this case, preferably produce 10 seconds with internal resistance outage stream from abnormal current.
10 seconds with the paradoxical discharge of interior generation because can not produce situations such as ballast and outer tube damage, therefore can prevent corresponding paradoxical discharge and 2 damages causing.
(12) pass through current blocking in 1 second that produces from abnormal current, can prevent more reliably because 2 damages that paradoxical discharge caused.
(13) in the metal halide lamp of above-mentioned (12), described current blocking element can also be the fuse with following current capacity of required current value when lighting a lamp usually.
By said structure, prevent because the generation of 2 damages that paradoxical discharge causes marked downly.
(14) in the metal halide lamp of above-mentioned (13), 2 terminals that link to each other with the feed path are arranged on 2 positions of current blocking element, the distance between described terminal is preferably more than the 4.5mm.
By said structure, just can prevent with between the terminal of described current blocking element as the generation of the paradoxical discharge of discharge path.
(15) in the metal halide lamp of above-mentioned (14), described fuse can also be a described startup lead itself.
By said structure, do not need complicated structure, can prevent because 2 damages that paradoxical discharge produced.
(16) in the metal halide lamp of above-mentioned (15), described startup, preferably fused up to arriving the arcing distance that paradoxical discharge can not be proceeded before arriving the described stipulated time with lead.
By said structure, in the short time that does not produce 2 degree of injury, finish paradoxical discharge, thereby prevent the generation of 2 damages.
(17) in the metal halide lamp of above-mentioned (16), described startup can also be by the metal of selecting from molybdenum, tungsten, niobium, iron with lead, or comprises the alloy composition of the metal of selecting from these metals.
By said structure, enlarged the design freedom of the startup of the described current blocking element of double as with lead.
(18) in the metal halide lamp of above-mentioned (17), described startup is that molybdenum wire below the 0.2mm is formed with lead by diameter.
By said structure, even produce paradoxical discharge, described startup lead at short notice also can fuse.
(19) in the metal halide lamp of above-mentioned (18), described luminous tube is incorporated in the outer tube, also has: the sleeve pipe that surrounds described main part between this outer tube and described luminous tube at least; Be set at the 1st support component and the 2nd support component on the described sleeve pipe both ends in order to keep described sleeve pipe.Described current blocking element preferably is arranged in by the space beyond the space of described the 1st support component and the 2nd support component clamping.
By said structure, owing to block the radiant heat that discharge produced followed in the luminous tube and because the heat conduction that convection current produced, therefore can be relieved to the heat load of described current blocking element by the 1st support component or the 2nd support component.
That is, can alleviate the deterioration that the heat owing to described current blocking element produces.
(20) in the metal halide lamp of above-mentioned (19), described the 1st support component is engaged to and connects described startup with on the feed body of lead, and have described startup with the through hole that lead runs through, the startup that runs through described through hole is preferably more than the 4.5mm with the minimum range between lead and described the 1st support component.
(21) in the metal halide lamp of above-mentioned (19),, an end of described startup usefulness lead is difficult to follow on the part of change of shape even under the situation of described discharge tube generation breakage, also being wrapped in.
By said structure, when luminous tube is damaged, can suppress to start interval variation with lead and the 2nd electrode.
(22) in the metal halide lamp of above-mentioned (2), described metal halide lamp has: the sleeve pipe that surrounds described luminous tube; The support component that is set at least one end of described sleeve pipe and has the conductivity that is used for supporting described sleeve pipe, described startup can be inserted described support component with state of insulation with lead.
By said structure,, also can prevent between starting, to discharge with lead and support component even described startup will have with lead near the support component of potential difference as specified path.
Even so-called here insulation is meant under the situation of luminous tube shell breakage, between starting, also can not produce the situation of discharge with lead and support component, rather than the insulation when only referring to that common lamp is lighted.
(23) in the metal halide lamp of above-mentioned (22), described startup runs through the insulator that is arranged on the described support component with lead, preferably makes described insulator between described startup is with lead and described support component.
Usually, as the method that suppresses electric current, reduce voltage method with current limiting element as can be known, the above-mentioned support component that runs through the path in current limiting element downstream has and the identical current potential of above-mentioned current limiting element upstream side usually.
Therefore, between the path in current limiting element downstream and above-mentioned support component, there is the possibility of discharge, still,, can prevents this discharge by said structure.
(24) in the metal halide lamp of above-mentioned (23), described electrode and startup are shorter than described interelectrode distance with the air line distance between the lead.
By said structure, can improve startability.
In order to realize the 2nd purpose of the present invention, relate to the manufacture method of metal halide lamp of the present invention, it is characterized in that following these.
(25) a kind of manufacture method of metal halide lamp comprises: start and form step with lead, corresponding to the shape that the luminous tube of thin tube part is set at the main part two ends respectively, wire rod is carried out bending machining, form described startup lead; Mount step, will form the startup that forms in the step with lead in described startup and mount with state along described luminous tube periphery with lead; Connection Step in described metal halide lamp inside, links to each other with described startup blocking-up or the mechanism that suppresses electric current with lead.
By said structure, state on the implementation mount before, be pre-formed to start and use lead, if implement described mounting, then can reduce making the chance of startup, thereby reduce owing to be offset and be scheduled to specified path and produce defective insulation with the lead distortion.
In this manufacture method, in the step of implementing bending machining, corresponding to the shape of luminous tube, wire rod is carried out bending machining, in mounting step,, therefore can walk abreast and implement the bending machining of wire rod with the manufacturing of luminous tube owing to mount with the state that crosses the luminous tube periphery.Therefore, carry out the bending machining limit with existing the sort of limit the existing manufacture method that wire rod is mounted on the luminous tube periphery is compared, can improve operating efficiency.
(26) described luminous tube 2 thin tube parts having main part, extend from described main part both sides, form in the step with lead in described startup, at least two positions of described wire rod, be formed for the portion that mounts that described each thin tube part is mounted with discontented one number of turns of enclosing.
By said structure, in above-mentioned thin tube part, mount describedly when mounting portion, can begin easily to insert above-mentioned thin tube part from the part of a discontented above-mentioned circle, improved operation.
(27) tubular axis of described 2 thin tube parts is roughly on same straight line,
Described 2 locational portions that mount use under the lead free state in described startup, and are eccentric each other.
By said structure, when implementing above-mentioned mounting, by the shape reducing power of described startup, usually owing to can not implemented described mounting by the application of force with lead with rocking.
(28) described wire rod comprises at least a element of selecting from molybdenum, tungsten, niobium, iron.
The wire rod that comprises these elements is general usually, can not bring obstacle obtaining on the bundle conductor.
Description of drawings
The present invention is described with reference to the accompanying drawings, can makes these and other purpose of the present invention, effect and characteristic remarkable, wherein:
Fig. 1 is the skeleton diagram of the metal halide lamp of the present invention the 1st embodiment.
Fig. 2 is that expression is applied to the voltage oscillogram between 2 interior electrodes of luminous tube.
Metal halide lamp operating conditions schematic diagram when Fig. 3 is the operate as normal that is illustrated among the present invention the 1st embodiment and in the person in charge portion when damaged.
To be expression start the process chart that mounts operation with lead by existing manufacture method to luminous tube to Fig. 4.
Fig. 5 is in the metal halide lamp manufacturing process of expression the present invention the 1st embodiment, to the process chart of the installation procedure of the luminous tube that starts the usefulness lead.
Fig. 6 is illustrated in side view and the top figure that the luminous tube among the present invention the 1st embodiment is implemented to mount the startup usefulness lead under the preceding state.
Fig. 7 is the details drawing that starts among expression the present invention the 1st embodiment with the processing of lead.
Fig. 8 is the skeleton diagram of the metal halide lamp of the present invention the 2nd embodiment.
Fig. 9 is the metal halide lamp operating conditions schematic diagram that is illustrated among the present invention the 2nd embodiment.
Figure 10 is the skeleton diagram of the existing metal halide lamp of expression.
Figure 11 illustrates when expression has the metal halide lamp operate as normal now and the condition diagram when the breakage of person in charge portion.
Concrete form of implementation
(the 1st embodiment)
(structure)
Fig. 1 (a) and Fig. 1 (b) are the skeleton diagrams of the metal halide lamp 20 of the present invention the 1st embodiment.
Shown in Fig. 1 (a), metal halide lamp 20 is that rated power is the high-intensity discharge lamp of 150W, and it has base 1, outer tube 2, stem lead 3a and 3b, feed body 4a and 4b, luminous tube 5, current limiting element 6, starts with lead 7, metallic plate 8, metallic plate 9, sleeve pipe 10, insulator 11, lamp holder 12.
Base 1 is the material that the glass of base for supporting lead-in wire 3a and 3b is made.
Outer tube 2 is made up of hard glass etc., its inside charge into inert gases such as nitrogen so that for example when lighting a lamp (about 300 ℃) become the pressure of 100kPa.
Lamp holder 12 is to be used for 2 gate terminal that link to each other with base with ligthing paraphernalia.
Stem lead 3a one end links to each other with an electrode terminal (figure is outer) of lamp holder 12 inside, runs through base 1, and the other end is welded on the feed body 4a.
Stem lead 3b one end links to each other with another electrode terminal (figure is outer) of lamp holder 12 inside, runs through base 1, and the other end is welded on the feed body 4b.
Luminous tube 5 is by having aluminium oxide (thermal coefficient of expansion 8.1 * 10 -6) etc. the ceramic material of light transmission constitute, and by the cylindric person in charge 5a of portion, be arranged on these person in charge portion 5a both ends and little cylindric thin tube part 5b and the 5c of diameter forms.
In the discharge space of person in charge portion 5a inside, enclose inert gases such as metal halogen compound, mercury and the neon of regulation and argon at normal temperatures with the pressure of 13kPa, simultaneously with pair of electrodes (electrode 13 and electrode 14) configuration (with reference to Fig. 3) relatively.
Electrode 13 and electrode 14 link to each other with feed body 4a and 4b respectively, with the seal member sealing that is inserted into above-mentioned each thin tube part inside.
Sleeve pipe 10 is made up of cylindric quartz, and under the situation of luminous tube 5 breakages, fragment disperses around, and it can not damage outer tube 2.
Metallic plate 8 and 9 is made up of stainless sheet steel, to come supporting sleeve 10 at a distance of the interval of being determined by luminous tube 5.
Metallic plate 8 and 9 runs through feed body 4a and 4b respectively, places a plurality of claw 8a and the 9a of the inwall with close outer tube 2 outside.
Here, because bar-shaped feed body 4a and 4b are inserted on the luminous tube 5 longitudinal direction central shafts, therefore, metallic plate 8 and 9 can guide the described central shaft of luminous tube 5 on the central shaft of outer tube 2 by respectively feed body 4a and 4b being guided on outer tube 2 central shafts.
By metallic plate 8 and 9, outer tube 2 inside are separated middle body and these 3 zones, both ends for being provided with luminous tube 5.
Because the luminous tube 5 as light emitting source is positioned at above-mentioned central portion, the light that above-mentioned both ends irradiate from luminous tube 5 by metallic plate 8 and 9 blocking-up, i.e. radiant heat.
Thus, when lighting a lamp, the temperature at above-mentioned both ends is lower than luminous tube 5 middle bodies.
Shown in Fig. 1 (b), in metallic plate 8, designed the hole 8b that startup runs through with lead 7.
Insulator 11 is the insulating elements that are inserted into for the current potential that appears metallic plate 9 in one's mind between the feed body 4b.
Starting with lead 7 is that linear diameter is the molybdenum wire of 0.2mm, and the one end is welded to current limiting element 6, twists on the thin tube part 5b, and its central authorities are configured to join with the periphery of the 5a of person in charge portion, and its other end is rolled onto near the thin tube part 5c of electrode 14.
Thin tube part 5b and 5c are owing to inserted feed body 4a and 4b respectively, even the 5a of person in charge portion breakage also is difficult to change, therefore in shape, even produce described breakage, the startup that is crimped onto on thin tube part 5b and the 5c also is difficult to change with lead 7 its positions.
Current limiting element 6 is resistance value (R G) be the carbon protective film resistor of 20k Ω, the one end is welded to feed body 4a, and the other end is welded to and starts with on the lead 7.
Shown in Fig. 3 (a), on the two ends of current limiting element 6, add cap terminal 6a and 6b respectively, because the following reasons guarantees that the interval (L) between these cap terminals is 4.5mm.
Promptly, between starting, produce under the situation of insulation breakdown with lead 7 and electrode 14, between the cap terminal 6a of current limiting element 6 and 6b, produce big potential difference, if make current limiting element 6 play the normal resistance function, then prerequisite is can be owing to this potential difference produces insulation breakdown between cap terminal 6a and 6b.
Do not producing between cap terminal 6a and the 6b under the situation of insulation breakdown, between 6a and 6b, needing to guarantee certain insulation distance (rd).
The inventor finds, the result who tests for comprise metal halide lamp 20 (rated power 150W), in rated power is metal halide lamp more than the 50W, below the 400W, above-mentioned insulation distance (rd) is 4.5mm.
Shown in Fig. 1 (b), metallic plate 8 is provided with and starts the hole 8b that runs through with lead 7, for reason same as described above, with the diameter in this hole guarantee for and startup be more than the above-mentioned insulation distance (rd), promptly more than the 4.5mm with the insulation distance of 7 in lead.
As the drive circuit that drives metal halide lamp 20, design provides the power circuit (figure is outer) of power, is used for regulating the ballast (figure is outer) of modulating voltage and lamp current, is used for applying the igniter (outside the figure) of high voltage pulse when starting.
Shown in Fig. 2 (a), in case the energized circuit, just producing frequency is 60Hz, and crest voltage is 325V (+V 1,-V 1) sine voltage.
Igniter shown in Fig. 2 (b), near above-mentioned sinusoidal wave peak point, in the overlapping high voltage arteries and veins, is brought up to 4500V (+V with crest voltage for detecting the high circuit of operating of modulating voltage 0,-V 0).
During startup, between the electrode 13 and electrode 14 in luminous tube 5, though can not produce arc discharge at first, by described overlapping high voltage pulse, near starting, produce micro discharge, generate the initial stage electronics that between described electrode, produces arc discharge at the beginning with lead 7 and electrode 14.
(operation)
Fig. 3 (a) represents the figure of metal halide lamp 20 operating conditions just often.
Startup between electrode 13 and electrode 14 before the generation arc discharge has applied the high voltage pulse (+V of 4500V constantly between electrode 13 and electrode 14 0,-V 0), but owing to the electronics that helps to discharge is considerably less in the 5a of person in charge portion, therefore between electrode 13 and electrode 14, do not produce arc discharge.
On the other hand, if between starting, apply high voltage pulse (+V with lead 7 and electrode 14 0,-V 0), by the thin tube part 5c of ceramic, though but the isolated high voltage pulse in space because the end and the electric potential gradient between the electrode 14 that start with lead 7 become very big, therefore produces micro discharge in electrode 14 vicinity.
When this micro discharge, because said mechanism, electric current becomes minimum.
In the strictness, current limiting element 6 descends owing to the resistance value with 20k Ω produces voltage, but because current value is very little, so this voltage drop-out value is also very little.
Therefore, the voltage (+V that applies in the described end that starts with lead 7 A0,-V A0) and above-mentioned high voltage pulse (+V 0,-V 0) change hardly.
In a word, current limiting element 6 can exert an influence to the value of high voltage pulse hardly.
Thus, no matter current limiting element 6 has or not, when starting, by overlapping 4500V the high voltage pulse (+V of igniter 0,-V 0), producing micro discharge at electrode 14 with between starting with lead 7, this micro discharge becomes the initial stage electronics that begins as arc discharge, produces arc discharge between electrode 13 and electrode 14.
Certainly, become under the very large situation, can not ignore the resistance value of current limiting element 6 in the resistance value of current limiting element 6.
Be applied near the electrode 14 startup with the voltage between lead 7 ends and the electrode 14 owing to reduce, can not produce above-mentioned micro discharge, also can not generate the initial stage electronics of arc discharge, then starting resistor rising.
In not causing the scope that starting resistor rises, the resistance value of above-mentioned current limiting element 6 is the values that obtain in the experiment, in the strictness, be not limited to the value of above-mentioned 20k Ω, when startability is estimated, preferably the resistance value of current limiting element 6 is defined as striding across below the maximum resistance (R2) of benchmark, promptly in the scope below the 1M Ω.(when the 5a of person in charge portion is damaged)
Situation when the 5a of person in charge portion is damaged then is described.
The operating conditions figure of metal halide lamp 20 when Fig. 3 (b) is the expression person in charge 5a of portion breakage.
The 5a of person in charge portion becomes the inner little pressure vessel of HTHP that be when lighting a lamp, because thermal fatigue, exist in the situation that breakage is caused in the crack that produces among the 5a of person in charge portion etc.
Follow this breakage, in the inside of outer tube 2, inert gases such as metal halogen compound, mercury, neon and argon flow out in the outer tube 2 from luminous tube 5.
Then, by making contiguous startup with the 5a of the person in charge portion damage of lead 7 and electrode 14 insulation and come off, the startup with potential difference all becomes with lead 7 and electrode 14 exposes state.
At this moment, because the 5a of person in charge portion breakage, the arc discharge between electrode 13 and the electrode 14 disappears, and modulating voltage rises, and the igniter that detects the modulating voltage rising is with high voltage pulse (+V 0,-V 0) overlap on the sine voltage.
That is, become with overlapping 4500V high voltage pulse be applied between electrode 13 and the electrode 14.
Its result produces insulation breakdown starting between C portion nearest with lead 7 middle distance electrodes 14 and the electrode 14.
In a word, only the moment that has applied high voltage pulse for causing the state of discharge (below be referred to as " pulsed discharge ").
In pulsed discharge, current value is little, then can not obtain the effect that is produced by current limiting element 6.
On the other hand, even in the pulsed discharge state, also can be owing to not stopping to apply high voltage pulse, and can be transformed into the arc discharge of the bigger electric current of outflow.
But,, therefore can not produce arc discharge owing to, will flow through the electric current that starts with lead 7 and be limited in below the required current value of arc discharge by current limiting element 6.
Be transformed into below the required current value of arc discharge in order to be restricted to, more than inventors confirm that in metal halide lamp 20 (rated power 150W) this resistance value R1 need be for 1k Ω.
Therefore, under the situation of the 5a of person in charge portion breakage, in order to prevent paradoxical discharge, and the scope that startability is maintained the resistance value of the required current limiting element of current level 6 is the scope of 1k Ω to 1M Ω.
(starting the method that mounts) with lead
At first as previously mentioned, metallic plate 8 and the insulation distance that starts with lead 7 need be guaranteed to be more than the insulation distance (rd), existing startup mounts in the method with lead, owing to the product accuracy error is difficult to guarantee therefore reappraise with the lead method of mounting for starting greater than this insulation distance (rd).
(existing startup with the method that mounts of lead)
Shown in Fig. 4 (a), existing startup mounts in the method with lead, at first, prepares straight line metal wire 1071, and its bottom is bent towards direction with metal wire longitudinal direction quadrature, processes with the number of turns of 1/2-3/4 circle.This moment, the internal diameter of bending was identical with the external diameter of luminous tube 105 thin tube parts 133 (with reference to Fig. 4 (b)), or than its big a little degree.By this processing, formation mounts the 107b of portion in the bottom shown in Fig. 4 (a).
Then, the portion 107b of mounting is hung on the thin tube part 133 in the luminous tube 105, metal wire 1071 is installed on the luminous tube 105.Then, the metal wire of installing 1071 is implemented bending machining (Fig. 4 (b)) along the neighboring of the person in charge portion 131 of luminous tube 105.
At last, the metal wire 1071 (1/2-3/4 circle) that curls along the outside of the thin tube part 132 of luminous tube 105 upsides.By this bending machining, be mounted on the thin tube part 132,133 at luminous tube 105 two ends mounting the 107a of portion, 107b, finish in person in charge portion 131 to mount operation (Fig. 4 (c)) with lead 107 along its outside startup that forms part 107e.
But, above-mentioned startup mounting in the method with lead, start with lead 107 with the state keeping or the conveyance of bending on luminous tube 105, start with lead 107 owing to be positioned on the position of leaving luminous tube 105, therefore apply external force on partly in the top and make its distortion easily.
Because this upper end is the part that is inserted into hole 8b, if this part distortion, then original position can be departed from by the prescribed path at 8b center, hole in the path, and existence becomes near situation with the distance of metallic plate 8.
After making luminous tube 105, just may begin to mount to start and use lead 107, making the operation of luminous tube 105 and mount the operation that mounts that starts with lead 107 on the luminous tube of making 105 is continuous activity relation, owing to can not implement, therefore from the operating efficiency aspect, not preferred.
(startup of the 1st embodiment with the method that mounts of lead)
In contrast, among the 1st embodiment,, adopt the mount method of the startup of following record with lead in order to reduce the problems referred to above.
Use Fig. 5 to illustrate that the startup in the manufacture method of relevant this 1st embodiment mounts method on the luminous tube 5 with lead 7.
Shown in Fig. 5 (a), in the metal halide lamp manufacturing method of present embodiment, will start be mounted on the luminous tube 5 with lead 7 before, make the face shaping that starts with the form fit luminous tube 5 of lead 7 implement bending machining.
Particularly, the diameter that will be made of molybdenum (Mo) be that the wire rod of 0.2mm is with respect to its buckling angle of 90 ° roughly.The wire rod that is bent forms in the number of turns (about 180 ° of bending machining) of (distance of determining by the face shaping of the luminous tube 5 that will mount) about 1/2 circle that curls on the position of certain distance and mounts the 7a of portion.Mount the crooked internal diameter of the 7a of portion or identical, or be than its big slightly size with the external diameter of thin tube part 5b in the luminous tube 5.
Wire rod mounts crooked once more about 90 ° of the beginning part of the 7a of portion, towards the bottom direction of Fig. 5 (a).Afterwards, on wire rod, implement the roughly bending machining of コ font.Being processed as the part 7c that becomes straight line in the position of コ font roughly, in vertical direction becomes along the part of the 5a of person in charge portion lateral wall on hanging up luminous tube 5 time.
Carry out after the bending machining of コ font roughly, once more towards the downward direction of Fig. 5 (a).
After crooked about 90 °, be that the number of turns (about 180 ° of bending machining) of 1/2 circle forms and mounts the 7b of portion, finish then to start with lead 7 with the wire ends volume.
In the drawings in the coordinate system shown in the bottom right, set the curling central shaft that mounts the curling central shaft of the 7a of portion and mount the 7b of portion to such an extent that on the z direction, have certain interval.The back will be described this.
Mount the 7a of portion and mount the crispation number of the 7b of portion, therefore be preferably discontented 1 circle owing to can utilize the elasticity of wire rod.
But, break away from simply and be not close to lead 7 to the startup on the luminous tube 5 in order to make once mounting, wish to form with the above number of turns of 1/2 circle as mentioned above to mount the 7a of portion, 7b.
Shown in Fig. 5 (b), mount through the startup of above-mentioned bending machining with lead 7 with state along the neighboring of luminous tube 5.
To start to hang on the luminous tube 5 and need not carry out bending machining constantly, can be only be installed on the thin tube part 5c of luminous tube 5 downsides will mounting the 7b of portion, will mount the 7a of portion and be installed in when upside thin tube part 5b goes up and implement at this with lead 7.
The startup that hangs on the luminous tube 5 is used lead 7 because as mentioned above when bending machining, make mount the 7a of portion and mount the 7b of portion each other curling central shaft skew and form, therefore, when mounting, mount the 7a of portion and mount the 7b of portion by turning back to the elasticity of original (freedom) state, thereby can not break away from from luminous tube 5 simply.
The form of this elastic reaction is roughly startup is mounted with lead 7 relative luminous tubes 5, has with respect to the angle on luminous tube 5 direction of principal axis with the straight line portion 7c in the lead 7 so that start.
Use Fig. 6 that the shape of bending machining startup afterwards with lead 7 is described.Fig. 6 is side view and the vertical view from look of the startup of expression after the bending machining with lead 7.
Shown in the side view of Fig. 6, startup that will be by bending machining is shaped to lead 7 wants the form that is suitable for luminous tube 5 face shapings that mounts.
But as mentioned above, just as shown above, starting with lead 7 be free state, hangs over 7a of the portion that mounts and the 7b of the portion that the mounts eccentric distance d only that hangs on the thin tube part 5c on the thin tube part 5b.
In a word, this eccentric distance d will start when mounting with respect to luminous tube 5 with lead 7, become to have elasticity, play to make to start the function that can easily not break away from from luminous tube 5 with lead 7.
At the circle internal diameter that mounts the 7a of portion, 7b is under the situation of 3mm, wishes apart from d to be the 3mm roughly the same with it.But,, need to be set numerical value into the best according to being used to start with the linear diameter of the wire rod of lead 7 and mechanical property value etc. for this numerical value.
As shown in Figure 6, the startup of having carried out the state after the bending machining is held in vertical direction with the straight line portion in the lead 7 (near the part of the 5a of person in charge portion of luminous tube 5) 7c.To start when being mounted on the luminous tube 5 with lead 7, owing to roughly became before 0 in the distance of flexural center between centers, this straight line portion 7c is subjected to strain, thereby as above has shown in Fig. 5 (b) and luminous tube 5 axial angles.
Like this, before being suspended on the luminous tube 5, carry out bending machining so that make wire rod become shape in advance along with the face shaping of luminous tube 5, when producing the needing of illuminated in combination pipe 5, begin, be installed on the luminous tube 5 with lead 7 if mount the startup that to have carried out bending machining, can reduce making the chance that starts with lead 7 distortion.
Thus, be difficult to produce the appointment predefined paths that starts among the hole 8b that breaks away from metallic plate 8 with lead 7, guarantee insulation distance (rd) easily.
In addition, and be the center wire rod that curls with luminous tube 5, or the existing manufacture method of carrying out bending machining compare, operating efficiency can be improved, thereby manufacturing cost can be sought to reduce.
As mentioned above, according to present embodiment, in metal halide lamp, even have the container of luminous tube 5 and the situation of the 5a of person in charge portion breakage, use between the lead 7 at electrode 14 and startup, owing to current value can be restricted to the degree that arc discharge is a paradoxical discharge that do not produce, therefore can not flow through overcurrent, can prevent 2 damages of ballast and outer tube 2 etc.
In the present embodiment,, be not limited to this though metal halide lamp 20 rated power are 150W, also can be with any one value more than the 50W, in the following scope of 400W as rated power.
This situation is when the 5a of person in charge portion is damaged, for the scope that prevents paradoxical discharge and startability is maintained the resistance value of current limiting element required on the present level 6 is the scope of 1k Ω to 1M Ω.
Though current limiting element 6 is carbon protective film resistors, is not limited to this, can also be the resistor of other types such as pellet resistance.
Though metal halide lamp 20 of the present invention has applied alternating voltage, can also apply direct voltage.
In metal halide lamp 20, apply under the situation of alternating voltage, can replace the carbon protective film resistor of current limiting element 6 with capacitor.
In a word, in AC driving, have impedance because capacitor is the same with resistance, thus identical with resistance, when the 5a of person in charge portion is damaged, can limits and flow through the current value that starts with lead 7.
In the present embodiment, be configured to join, can also be not do not join with the neighboring of luminous tube 5 but close with the neighboring of luminous tube 5 though will start with lead 7.
The structure of electrode and feed body also can be different with the foregoing description, and for example, electrode and feed body can also be single parts.
In the above-described embodiments, be that example is illustrated with the metal halide lamp, but can be equally applicable to have the high-pressure discharge lamp of the startup of close luminous tube configuration with conductor.For example,, be applicable to the present invention too, also can obtain effect same as the previously described embodiments for mercury vapor lamp and high-pressure sodium lamp.
Be used to start wire rod with lead 7, though used the material of forming as the molybdenum (Mo) of 0.2mm by linear diameter in the foregoing description,, used wire rod also is not limited to this.For example, in wire rod, can also use the material (also comprising alloy) that comprises at least a element of from molybdenum (Mo), tungsten (W), niobium (Nb), iron (Fe), selecting,, linear diameter is set at numerical value in the material according to the temperature strength etc. of resistance and machinery.
In the 1st embodiment, as shown in Figure 1, metallic plate 8 is provided with and starts the hole 8b that runs through with lead 7, though will and starting, this aperture guarantees for more than the above-mentioned insulation distance (rd) with the insulation distance between the lead 7, but this is to be used for implementing metallic plate 8 and to start an example that insulate with between the lead 7, can also use other structure with insulation effect same as described above.
For example, as shown in Figure 7, insulator 17 is embedded among the hole 8b of metallic plate 8, make its inner formation run through the structure of insertion startup with lead 7, thereby can guarantee metallic plate 8 and start the insulation distance of using between the lead 7, between starting, can not produce discharge, can play that electric current is limited in electric current restriction below the required current value of current limiting element 6 arc discharges with lead 7 and metallic plate 8.
(the 2nd embodiment)
(structure)
Metal halide lamp among the 2nd embodiment is identical with the metal halide lamp among the 1st embodiment, is such high-pressure discharge lamp: even under the situation of person in charge portion breakage, do not flow through overcurrent, can prevent 2 damages of ballast and outer tube 2 etc.
Fig. 8 (a) and Fig. 8 (b) are the skeleton diagrams of the metal halide lamp 21 of the present invention the 2nd embodiment.
Shown in Fig. 8 (a), metal halide lamp 21 is that rated power is the high-intensity discharge lamp of 150W, and it has base 1, outer tube 2, stem lead 3a and 3b, feed body 4a and 4b, luminous tube 5, blocking element 16, starts with lead 7, metallic plate 8, metallic plate 9, sleeve pipe 10, insulator 11, lamp holder 12.
These parts are almost identical with the parts that use in the metal halide lamp 20 of the 2nd embodiment, the metal halide lamp 21 among the 2nd embodiment and the difference of the metal halide lamp 20 among the 1st embodiment are that current limiting element 6 in the metal halide lamp 20 and metallic plate 8 are replaced by blocking element in the metal halide lamp 21 16 and metallic plate 8 respectively.
Blocking element 16 and metallic plate 8 are below described.
Metallic plate 8 is made up of stainless sheet steel, to come supporting sleeve 10 at a distance of the intervals of being determined by luminous tube 5.
Metallic plate 8 runs through feed body 4a, places a plurality of claw 8a of the inwall with close outer tube 2 outside.
Shown in Fig. 8 (b), in metallic plate 8, designed the hole 8b that startup runs through with lead 7.
Blocking element 16 is the fuse of 0.5A for current capacity, and the one end is welded to feed body 4a, and the other end is welded to and starts with on the lead 7.
On the two ends of blocking element 16, add the cap terminal respectively, because the following reasons guarantees that the interval (L) between these cap terminals is 4.5mm.
Promptly, between starting, produce under the situation of insulation breakdown with lead 7 and electrode 14, the paradoxical discharge that the beginning back will be described between starting with lead 7 and electrode 14, in blocking element 16, flow through big electric current, because above-mentioned blown fuse, blocked electric current, still, had the situation that produces paradoxical discharge between two cap ends of blocking element 16 and between starting with lead 7 and electrode 14 by above-mentioned fuse.
Therefore, in order to prevent between above-mentioned two cap ends, to produce paradoxical discharge at least, that is,, need to guarantee certain insulation distance (rd) between above-mentioned cap terminal in order between above-mentioned cap terminal, not produce insulation breakdown.
The inventor finds that the result test is, comprises metal halide lamp 21 (rated power 150W), and observing above-mentioned insulation distance (rd) in rated power is metal halide lamp more than the 50W, below the 400W is 4.5mm.
The hole 8b that the startup identical with the 1st embodiment runs through with lead 7 is set on metallic plate 8, after the above-mentioned blown fuse, the diameter of hole 8b is guaranteed for more than the above-mentioned insulation distance (rd), be more than the 4.5mm, so that between the startup that runs through this hole 8b is with lead 7 and metallic plate 8, do not produce insulation breakdown.
As the drive circuit that drives metal halide lamp 21, design provides the power circuit (figure is outer) of power in addition, is used for regulating the ballast (figure is outer) of electric current, is used for applying the igniter (outside the figure) of high voltage pulse when starting.
The function of these power circuits and igniter is as illustrated among the 1st embodiment.
(operation)
Fig. 9 (a) represents the operating conditions figure of metal halide lamp 21 just often, and the operation of the metal halide lamp 20 among its content and the 1st embodiment is identical.
(when the 5a of person in charge portion is damaged)
Situation when the 5a of person in charge portion is damaged then is described.
The operating conditions figure of metal halide lamp 21 when Fig. 9 (b) is the expression person in charge 5a of portion breakage.
As previously mentioned, the 5a of person in charge portion becomes the inner little pressure vessel of HTHP that be when lighting a lamp, because thermal fatigue, exists the crack that produces among the 5a of person in charge portion etc. to cause the situation of breakage.
Follow this breakage, in the inside of outer tube 2, inert gases such as metal halogen compound, mercury, neon and argon flow out in the outer tube 2 from luminous tube 5.
Then, by making contiguous startup with the 5a of the person in charge portion damage of lead 7 and electrode 14 insulation and come off, the startup with potential difference all becomes with lead 7 and electrode 14 exposes state.
At this moment, because the 5a of person in charge portion breakage, the arc discharge between electrode 13 and the electrode 14 disappears, and modulating voltage rises, and the igniter that detects the modulating voltage rising is with high voltage pulse (+V 0,-V 0) overlap on the sine voltage.
Its result is starting the arc discharge that generation is caused by insulation breakdown between C portion nearest with lead 7 middle distance electrodes 14 and the electrode 14.
In this case, owing to reduce as the vapour pressure of the outer tube of discharge space, the modulating voltage step-down usually, is compared when lighting a lamp usually, and it is big that lamp current becomes.
Here, if the pulse current will light a lamp usually the time is made as I L, by making the current capacity I of blocking element 16 HLess than I L, starting when producing arc discharge between the C portion of lead 7 and the electrode 14, can block really to arrive and start the current path of using lead 7, thereby stop arc discharge, be i.e. paradoxical discharge.
As mentioned above, according to present embodiment, in metal halide lamp, even have the container of luminous tube 5 and the situation of the 5a of person in charge portion breakage, when the generation arc discharge is paradoxical discharge at electrode 14 with between starting with lead 7, owing to blocked current path, can not flow through overcurrent, therefore can prevent 2 damages of ballast and outer tube 2 etc.
In the present embodiment,, be not limited to this though metal halide lamp 21 rated power are 150W, also can be with any one value more than the 50W, in the following scope of 400W as rated power.
In the present embodiment, though the current capacity of blocking element 16 is decided to be 0.5A, be not limited to this, the lamp current when lighting a lamp usually is made as I LThe time, satisfy making current capacity I at least HLess than I L
Though metal halide lamp 21 of the present invention has applied alternating voltage, can also apply direct voltage.
In the present embodiment, be configured to join, can also be not do not join with the neighboring of luminous tube 5 but close with the neighboring of luminous tube 5 though will start with lead 7.
Inventors are conceived to: shown in Figure 11 (c), existing startup lead 107, the arcing distance of its paradoxical discharge (rc) extends up to D portion, needs several minutes, therebetween, in ballast, flow through overcurrent, outer tube 2 becomes high temperature, produces 2 damages, if the generation time of this paradoxical discharge is in 10 seconds, then can not produce the function problem in the ballast, it is also envisioned that the breakage that can not produce outer tube 2.
Therefore, between starting, cause the situation of arc discharge, make to start usefulness lead 7 and actively fuse with lead 7 and electrode 14, promptly 10 seconds with the interior D portion that fuses in Figure 11 (c), and end paradoxical discharge.
In a word, there is no need to dispose blocking element 16 respectively separately and start, can in starting, have both the function of blocking element 16 with lead 7 with lead 7, thus simplified structure.
This situation by adjusting material and the linear diameter size that starts with lead 7, can be implemented the adjustment of the degree of fusing.
In the present embodiment, making startup is the molybdenum wire of 0.2mm for linear diameter with lead 7, but be not limited to this, especially, even will start with lead 7 being used as under the situation of blocking element 16 own, so long as it is just enough to possess conductor material and the linear diameter of bringing into play the required characteristic of block function by fusing.
The structure of electrode and feed body can be different with the foregoing description, and for example, electrode and feed body also can be single parts.
Although intactly described the present invention, should notice that to those skilled in the art various changes and modification all will be conspicuous by means of accompanying drawing.Therefore, without departing from the present invention, these change and modification all will be included in wherein.

Claims (2)

1. a metal halide lamp is characterized in that, comprises these parts:
Luminous tube, it is constituted, is respectively equipped with thin tube part at the main part two ends by pottery;
Sleeve pipe, it surrounds described luminous tube;
Support component, it has conductivity, is arranged at least one end of described sleeve pipe, and supports described sleeve pipe;
Pair of electrodes, it is configured in the described main part;
The feed body, it is inserted in the described luminous tube, and an end links to each other with described electrode, and the other end extends to the outside from described thin tube part;
Start and to use lead, it inserts described support component with state of insulation, links to each other, comes close to or in contact with the outer surface of described luminous tube with a side of described feed body; And
Current limiting element, it is positioned at described startup with on the feed path of lead, blocks or suppresses electric current in this feed path;
Here, described startup runs through the insulator that is arranged on the described support component with lead, and described insulator is between described startup is with lead and described support component.
2. metal halide lamp as claimed in claim 1 is characterized in that,
Second electrode and described startup are with the air line distance between the lead, and be shorter than first electrode and described second distance between electrodes,
The electrode of described first electrode for linking to each other with lead by described feed body and described startup,
Described second electrode is and the different electrode of described first electrode.
CN2008100988260A 2002-09-13 2003-09-13 Metal halide lamp having function for suppressing abnormal discharge Expired - Fee Related CN101527247B (en)

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JP2002267973A JP4153759B2 (en) 2002-09-13 2002-09-13 Manufacturing method of high-pressure discharge lamp
JP2002-267974 2002-09-13
JP2002-267973 2002-09-13
JP2002267974A JP4053855B2 (en) 2002-09-13 2002-09-13 High pressure discharge lamp
JP2002267973 2002-09-13
JP2002267974 2002-09-13
JP2002273700A JP2004111273A (en) 2002-09-19 2002-09-19 Metal-halide lamp
JP2002273701 2002-09-19
JP2002273701A JP3927105B2 (en) 2002-09-19 2002-09-19 Metal halide lamp
JP2002-273701 2002-09-19
JP2002273700 2002-09-19
JP2002-273700 2002-09-19

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JP2004111063A (en) 2004-04-08
CN101533746A (en) 2009-09-16

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