CN101526641A - Production line for light guide plates - Google Patents
Production line for light guide plates Download PDFInfo
- Publication number
- CN101526641A CN101526641A CN200810083483A CN200810083483A CN101526641A CN 101526641 A CN101526641 A CN 101526641A CN 200810083483 A CN200810083483 A CN 200810083483A CN 200810083483 A CN200810083483 A CN 200810083483A CN 101526641 A CN101526641 A CN 101526641A
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- plastic material
- light guide
- material film
- guide plate
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- Extrusion Moulding Of Plastics Or The Like (AREA)
- Planar Illumination Modules (AREA)
Abstract
The invention relates to a production line for light guide plates. Plastic films of the light guide plates run forwards through the transportation of a tension control system, and are subjected to processing procedures such as hot rolling with metal films, leveling-up, cooling, film coating, cutting and the like in turn in the running process to complete the forming of the light guide plates.
Description
Technical field
The present invention relates to a kind of production line of light guide plate, refer to especially a kind of on the plastic material film hot roll extrusion the micropore groove is arranged, the light guide plate production line that output in the unit interval can significantly be promoted.
Background technology
Because LCD is not the display device of self-luminosity, therefore need utilize an external light source to reach the effect of demonstration, as backlight module (Backlight Module) is exactly the technology of institute's widespread use among the LCD, and light guide plate is important assembly in the backlight module, it mainly is to be used for guiding the transmission direction of sending light beam, penetrates to convert line source or pointolite to area source again.
And the making mode of production of existing at present slimming light guide plate, mainly be after utilizing Jet forming machine earlier plastic molting to be become approximate liquid state, in-mold molding reinjects, make light guide plate can be made into required shape, and can be covered with the microstructure micropore groove that majority is arranged on the surface, reach the purpose of diffusion light to utilize these microstructures; But finish this process, need to make earlier a mould (Mold), carry out simultaneously after the required microstructure of simulate optical assembly (Pattern) is manufactured in die (Core orStamper) and goes up, be bumped into (insert) mould (Mold) assembling again, and mould is installed (SetMold) penetrating on the board, also need earlier plastics be dehumidified before the installation, oven dry, softening process waited processing in 6~8 hours, just can send into the production storage vat that penetrates board, and then beginning is with high temperature melting plastic grain, inject in the mould with high pressure again, treat its typing, open mould and take out plastic, and after pruning its sprue, just can finish product, so processing procedure is suitable loaded down with trivial details, tediously long, and can't be lifted at output in the unit interval, make the production cost can be higher relatively, moreover, if in the time of will penetrating the light guide plate of big specification, be can be because the plastics of fusing are difficult to by average filling with in die cavity, and will increase the difficulty of making, and when the plastics that melt by ejection formation and when cooling off, will have the up Texturized significantly misgivings of thin light guide panel.
So promptly in view of this inventor is to think and the idea of creation, satisfy with for many years experience and designed, through inquiring into and study specimen test in many ways, and repeatedly revise improvement, be to release the present invention.
The technical matters point that desire solves:
Existing light guide plate is to make in the mode that penetrates, so not only processing procedure is loaded down with trivial details, tediously long, can't be lifted at the output in the unit interval, more because plastics are difficult to by average filling with in die cavity, and will increase the difficulty of making big specification light guide plate, this is the technical matters point that desire solves.
Summary of the invention
The object of the invention provides a kind of production line of light guide plate, is to make in the mode that penetrates to overcome existing light guide plate, processing procedure loaded down with trivial details, tediously long, can't be lifted at the defective of output in the unit interval.
The production line of light guide plate of the present invention, its plastic material film is the conveying via tension control system, and moved forward, the operation process more in regular turn through overheated roll extrusion and metallic film, leveling, cooling, overlay film, processing procedure such as cut, can finish the moulding of light guide plate, wherein, tension control system is a delivery wheel, it mainly is to be used for driving the plastic material film to advance, with with hot roll extrusion, leveling, cooling, overlay film, processing procedure such as cut and continue into the flow process moving-wire of consistentization, and can be used for driving light guide plate output after the moulding, hot roll extrusion is to carry out between first roller and second roller, the thickness of gap that two rollers are separated by and visual plastic material film adjusts, and inside is to produce thermal source is arranged, metallic film is that the required microstructure of first simulate optical assembly is made light shield before processing procedure carries out, light shield also cooperates etched mode, and produce the intaglio plate master mold of microstructure, utilize electroforming to make a metallic film intaglio plate master mold again, make metallic film can cooperate the intaglio plate master mold, and on its outer peripheral face, be formed with most dimpling points, leveling is to be one group with two leveling wheels, this two leveling wheel and on, stagger down and the thickness of visual plastic material film adjusts, and inside is to produce thermal source is arranged, cooling is the temperature that is used for reducing the plastic material film surface, to avoid the plastic material film that the phenomenon of thermal deformation takes place in successive process, overlay film is to be pasted with a transparent protective film in plastic material film both side surface, prevent that according to this plastic material film is contaminated, cut is on utilizing, bed die cuts into required size with the light guide plate that molds, shape, and cut before carrying out is to utilize one can the plastic material film be tightened toward the idle pulley that supports to arrive in that covers displacement again, temporarily blockaded because of course when preventing to cut, and cause the distortion of plastic material film extrusion by mould; By this, be the production line that can constitute this light guide plate.
Effect against existing technologies:
One, the production line of light guide plate of the present invention, the mode that it utilizes hot roll extrusion produces light guide plate, is to have simple and easy, the advantage rapidly of processing procedure, so can significantly be lifted at the output in the unit interval, makes production cost reduction person relatively.
Two, the production line of light guide plate of the present invention, it utilizes the mode of hot roll extrusion, will more not be subjected to the restriction of light guide plate specification, and can reduce many unnecessary puzzlements.
Three, the production line of light guide plate of the present invention and since the plastic material film only the surface be heated, softening, after Gu Dangqi rolled out, hardening by cooling rapidly can prevent the phenomenon of thermal deformation relatively.
Four, the production line of light guide plate of the present invention, the flow process of its consistentization of production line tool is so that can effectively utilize space and personnel's allotment, significantly to promote the inter-industry competition advantage.
Description of drawings
Fig. 1: be the action flow chart that the present invention's hot roll extrusion on plastic material film one side surface has the micropore groove;
Fig. 2: be block flow diagram of the present invention;
Fig. 3: the local enlarged diagram that is Fig. 1 of the present invention;
Fig. 4: be the local enlarged diagram that the present invention's soaking roll extrusion on plastic material film two side surfaces has the micropore groove.
[primary clustering symbol description]
The present invention's part:
Plastic material film-10 micropore groove----11
Tension control system-20
Hot roll extrusion----30 first roller---31
Second roller---32
Metallic film--40 dimplings point----41
Leveling----50 leveling wheel----51
Cooling-----60
Overlay film-----70
Cut----80 support to arrive in idle pulley---81
Light guide plate----90
Embodiment
Understand and understanding for having further, below please cooperate [brief description of drawingsfig] to describe in detail now as the back purpose of the present invention, feature and effect:
Usually according to the present invention, earlier by Fig. 1 arrange in pairs or groups sight shown in Figure 2 it, its plastic material film (LightGuide Film) the 10th is via the conveying of tension control system 20, and moved forward, the process of operation more in regular turn through overheated roll extrusion 30 and metallic film 40, leveling 50, cooling 60, overlay film 70, cut processing procedures such as 80, can finish the moulding of light guide plate 90; Wherein,
Leveling 50 is to be one group with two leveling wheels 51, this two levelings wheel 51 and upper and lower staggering and the thickness of visual plastic material film 10 adjusts, and inside is to produce thermal source is arranged;
Cutting 80 is to utilize upper and lower mould that the light guide plate 90 that molds is cut into required size, shape, and cutting 80 is to utilize one can plastic material film 10 be tightened toward the idle pulley 81 of supporting to arrive in that cover displacement again before carrying out, temporarily blockaded because of course in 80 o'clock to prevent to cut, and cause 10 crimps of plastic material film by mould.
By by above-mentioned light guide plate production line, its metallic film 40 be coated on first roller 31 outer please be simultaneously by Fig. 1 arrange in pairs or groups sight shown in Figure 3 it, and after adjusting two roller gaps and temperature, transporting plastic material film 10 through tension control system 20 again advances, allow plastic material film 10 pass through first, second wheel 31,32, to utilize the thermal source that is produced in first roller 31, come softening plastic material film 10 one side surfaces relative with first roller 31, and when this plastic material film 10 passes through between second wheel, be to utilize the dimpling point 41 on the metallic film 40 and take advantage of a situation on plastic material film 10 surfaces, to have rolled out micropore groove 11, after treating that it passes through fully, the stay bolt that cooperates leveling wheel 51 again, just can prevent the up curling phenomenon of perk of thermal deformation, reach because of plastic material film 10 surfaces by roll extrusion, be covered with most micropore grooves 11 is arranged, so take off required size when plastic material film 10 is cut 80, and be applied on the backlight module, when becoming light guide plate 90, just can utilize the micropore groove 11 of a side surface to reach the purpose of diffusion light.
Continuous please by sight shown in Figure 4 it, its metallic film 40 also can be coated on first and second roller 31,32, with the thermal source that utilizes first and second roller 31,32 inside to be produced, come two surfaces of softening plastic material film 10 simultaneously, make plastic material film 10 the time by 31,32 on first and second roller, can be in its all roll extrusion of two surfaces, be covered with most micropore grooves 11 is arranged, be used on the backlight module so work as this plastic material film 10, when becoming light guide plate 90, just can transparent two sides.
In addition, the density of its micropore groove 11 and the order of arrangement are that the design can be along with light shield and etching the time is different, and be relative variation, and first and second roller 31,32, metallic film 40 and leveling wheel 51 can be along with plastic material film 10 is done the direct ratio convergent-divergent, in view of the above, the light guide plate 90 that just can the direct heat roll forming goes out appropriate size.
By having following advantage by above-mentioned light guide plate production line: one, it utilizes the mode of hot roll extrusion 30, produce light guide plate 90, be to have simple and easy, the advantage rapidly of processing procedure,, production cost reduced relatively so can significantly be lifted at the output in the unit interval; Two, it utilizes the mode of hot roll extrusion 30, will more not be subjected to the restriction of light guide plate 90 specifications, and can reduce many unnecessary puzzlement persons; Three, owing to plastic material film 10 only is heated, softens in the surface, after Gu Dangqi rolls out, hardening by cooling rapidly, the phenomenon person that can prevent thermal deformation relatively; The flow process of four its consistentization of production line tool is so that can effectively utilize space and personnel's allotment, significantly to promote the inter-industry competition dominant.
The above only is a preferred embodiment of the present invention, when can not with qualification scope of the invention process; Promptly the equalization of being done according to the present patent application claim generally changes and modifies, and all should still belong in the scope that this creation patent contains.
Claims (7)
1, a kind of production line of light guide plate, its plastic material film is the conveying via tension control system, and is moved forward, the process of operation more in regular turn through overheated roll extrusion and metallic film, leveling, cooling, overlay film, processing procedure such as cut, can finish the moulding of light guide plate, wherein:
Tension control system is to be used for driving the plastic material film to advance, with hot roll extrusion, leveling, cooling, overlay film, processing procedure such as cut and continue into the flow process moving-wire of consistentization, and can be used for driving light guide plate output after the moulding;
Hot roll extrusion is to carry out between first roller and second roller, and gap that two rollers are separated by and the thickness of looking the plastic material film adjust, and inside is to produce thermal source is arranged;
Metallic film is that the required microstructure of first simulate optical assembly is made light shield before processing procedure carries out, light shield also cooperates etched mode, and produce the intaglio plate master mold of microstructure, utilize electroforming to make a metallic film intaglio plate master mold again, make metallic film can cooperate the intaglio plate master mold, and on its outer peripheral face, be formed with most dimpling points;
Leveling is to be one group with two leveling wheels, this two levelings wheel and upper and lower staggering and the thickness of looking the plastic material film adjusts, and inside is to produce thermal source is arranged;
Cooling is the temperature that is used for reducing the plastic material film surface, to avoid the plastic material film phenomenon of thermal deformation takes place in successive process;
Overlay film is to be pasted with a transparent protective film in plastic material film both side surface, prevents that according to this plastic material film is contaminated;
Cut is to utilize upper and lower mould that the light guide plate that molds is cut into required size, shape;
By this, metallic film is coated on outside the roller, and after adjusting two roller gaps and temperature, transporting the plastic material film through tension control system again advances, allow the plastic material film pass through first, between second wheel, the thermal source that is produced to utilize in the roller, soften its surface, and when this plastic material film passes through between second wheel, can utilize the dimpling point on the metallic film and take advantage of a situation and on the plastic material film surface, rolled out the micropore groove, treat that it passes through fully after, cooperate the stay bolt of leveling wheel again, just can prevent the up curling phenomenon of perk of thermal deformation, reach because of the plastic material film surface by roll extrusion, being covered with has most micropore grooves, so work as the plastic material film slitting is taken off required size, and is applied on the backlight module, when becoming light guide plate, just can utilize surperficial micropore groove to reach the purpose that spreads light.
2, the production line of light guide plate according to claim 1 is characterized in that, described tension control system promptly is a delivery wheel.
3, the production line of light guide plate according to claim 1 is characterized in that, described metallic film is coated on outside first roller.
4, the production line of light guide plate according to claim 1 is characterized in that, described metallic film is coated on outside first and second roller.
5, the production line of light guide plate according to claim 1 is characterized in that, described first and second roller, metallic film and leveling wheel can be along with the plastic material film be done the direct ratio convergent-divergent, and in view of the above, just the roll forming of energy direct heat goes out the light guide plate of appropriate size.
6, the production line of light guide plate according to claim 1 is characterized in that, the design the when density of described micropore groove and the order of arrangement can be along with light shield and etchings is different, and is relative variation.
7, the production line of light guide plate according to claim 1, it is characterized in that, described cutting before carrying out is to utilize one can the plastic material film be tightened toward the idle pulley that supports to arrive in that cover displacement, temporarily blockaded by mould because of course when preventing to cut, and causes the distortion of plastic material film extrusion.
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Cited By (20)
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CN101937115A (en) * | 2010-07-13 | 2011-01-05 | 苏州苏大维格光电科技股份有限公司 | Device for manufacturing light guide film |
CN101975373A (en) * | 2010-09-21 | 2011-02-16 | 上海向隆电子科技有限公司 | Light guide plate with double lighting surfaces and assembly method thereof |
CN102107564A (en) * | 2009-12-25 | 2011-06-29 | 鸿富锦精密工业(深圳)有限公司 | Impressing component, preparation method thereof and impressing forming method of light guide plate |
CN102107563A (en) * | 2009-12-25 | 2011-06-29 | 鸿富锦精密工业(深圳)有限公司 | Imprinting component, manufacturing method thereof and method for forming brightness enhancement film |
CN102279431A (en) * | 2010-06-11 | 2011-12-14 | 鸿富锦精密工业(深圳)有限公司 | Device and method for fabricating light guide film |
CN102518982A (en) * | 2011-11-01 | 2012-06-27 | 深圳市华星光电技术有限公司 | Backlight module and manufacturing method thereof as well as liquid crystal display device |
CN102806660A (en) * | 2012-08-16 | 2012-12-05 | 上海交通大学 | Device and method for processing polymer film surface microstructure based on roll-to-roll hot rolling |
CN103562617A (en) * | 2011-06-03 | 2014-02-05 | 住友化学株式会社 | Light guide plate equipped with protective film |
US8721154B2 (en) | 2011-11-01 | 2014-05-13 | Shenzhen China Star Optoelectronics Technology Co., Ltd. | Backlight module and manufacturing method thereof, and liquid crystal display device |
CN103869407A (en) * | 2014-03-07 | 2014-06-18 | 合肥铨励光电科技有限公司 | Cold/hot rolling thin film type highlighting light guide plate and roll-to-roll preparation method thereof |
CN104345375A (en) * | 2013-07-25 | 2015-02-11 | 鸿富锦精密工业(深圳)有限公司 | Light guide board manufacturing method and light guide board |
CN104527103A (en) * | 2014-12-19 | 2015-04-22 | 苏州茂立光电科技有限公司 | Method for manufacturing lateral entrance light guide plate with light incidence structure |
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CN107390313B (en) * | 2017-07-12 | 2019-01-25 | 南京帝华光电有限公司 | Bubble light guide plate maker |
CN109307906A (en) * | 2017-07-27 | 2019-02-05 | 群光电能科技股份有限公司 | Light guide member and method for manufacturing the same |
CN109323162A (en) * | 2018-06-27 | 2019-02-12 | 深圳市烨光璇电子科技有限公司 | Backlight module production line |
CN109323162B (en) * | 2018-06-27 | 2023-10-13 | 深圳市烨光璇电子科技有限公司 | Backlight module production line |
KR20200108353A (en) * | 2020-04-15 | 2020-09-17 | 난징 브레디 일렉트로닉스 컴퍼니 ., 리미티드 | Light guide film product processing facility |
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