CN101525855B - Cable and belt for elevator - Google Patents
Cable and belt for elevator Download PDFInfo
- Publication number
- CN101525855B CN101525855B CN200910004945XA CN200910004945A CN101525855B CN 101525855 B CN101525855 B CN 101525855B CN 200910004945X A CN200910004945X A CN 200910004945XA CN 200910004945 A CN200910004945 A CN 200910004945A CN 101525855 B CN101525855 B CN 101525855B
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- Prior art keywords
- resin
- mother metal
- sheave
- insoluble solids
- elevator
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Links
- 229920005989 resin Polymers 0.000 claims abstract description 186
- 239000011347 resin Substances 0.000 claims abstract description 186
- 239000000654 additive Substances 0.000 claims abstract description 46
- 239000007787 solid Substances 0.000 claims abstract description 46
- 230000000996 additive effect Effects 0.000 claims abstract description 45
- 239000002245 particle Substances 0.000 claims abstract description 25
- 229910052751 metal Inorganic materials 0.000 claims description 63
- 239000002184 metal Substances 0.000 claims description 63
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 51
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 14
- 230000006378 damage Effects 0.000 claims description 12
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 7
- 229920001971 elastomer Polymers 0.000 claims description 7
- 239000000806 elastomer Substances 0.000 claims description 7
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims description 6
- 239000000347 magnesium hydroxide Substances 0.000 claims description 6
- 229910001862 magnesium hydroxide Inorganic materials 0.000 claims description 6
- 238000005253 cladding Methods 0.000 claims description 5
- 239000000454 talc Substances 0.000 claims description 5
- 229910052623 talc Inorganic materials 0.000 claims description 5
- 235000012222 talc Nutrition 0.000 claims description 5
- 229920002635 polyurethane Polymers 0.000 claims description 4
- 239000004814 polyurethane Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 abstract description 17
- 230000007774 longterm Effects 0.000 abstract description 6
- 239000011248 coating agent Substances 0.000 abstract 3
- 238000000576 coating method Methods 0.000 abstract 3
- 238000007747 plating Methods 0.000 description 43
- 239000003921 oil Substances 0.000 description 18
- 230000003746 surface roughness Effects 0.000 description 13
- 230000000694 effects Effects 0.000 description 12
- 238000012360 testing method Methods 0.000 description 11
- 150000002222 fluorine compounds Chemical class 0.000 description 10
- 238000010023 transfer printing Methods 0.000 description 8
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 7
- 210000000689 upper leg Anatomy 0.000 description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 5
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical class [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 5
- 239000004433 Thermoplastic polyurethane Substances 0.000 description 5
- 229910052731 fluorine Inorganic materials 0.000 description 5
- 239000011737 fluorine Substances 0.000 description 5
- 239000010687 lubricating oil Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 5
- 238000004458 analytical method Methods 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 239000000945 filler Substances 0.000 description 4
- 230000003287 optical effect Effects 0.000 description 4
- 229920002725 thermoplastic elastomer Polymers 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 230000033228 biological regulation Effects 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 230000005764 inhibitory process Effects 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 230000000630 rising effect Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000007772 electroless plating Methods 0.000 description 2
- 238000000921 elemental analysis Methods 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 239000011343 solid material Substances 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- 229910052582 BN Inorganic materials 0.000 description 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- PEVFLMOPITULJD-UHFFFAOYSA-N [P].[Au].[Ni] Chemical compound [P].[Au].[Ni] PEVFLMOPITULJD-UHFFFAOYSA-N 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 150000001555 benzenes Chemical class 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 1
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 description 1
- OQRWAMBQGTYSRD-UHFFFAOYSA-N dipotassium;oxygen(2-);titanium(4+) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[K+].[K+].[Ti+4].[Ti+4].[Ti+4].[Ti+4] OQRWAMBQGTYSRD-UHFFFAOYSA-N 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000002783 friction material Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910000765 intermetallic Inorganic materials 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 125000003011 styrenyl group Chemical class [H]\C(*)=C(/[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B7/00—Other common features of elevators
- B66B7/06—Arrangements of ropes or cables
- B66B7/062—Belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B7/00—Other common features of elevators
- B66B7/06—Arrangements of ropes or cables
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B5/00—Making ropes or cables from special materials or of particular form
- D07B5/005—Making ropes or cables from special materials or of particular form characterised by their outer shape or surface properties
- D07B5/006—Making ropes or cables from special materials or of particular form characterised by their outer shape or surface properties by the properties of an outer surface polymeric coating
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/16—Ropes or cables with an enveloping sheathing or inlays of rubber or plastics
- D07B1/162—Ropes or cables with an enveloping sheathing or inlays of rubber or plastics characterised by a plastic or rubber enveloping sheathing
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/22—Flat or flat-sided ropes; Sets of ropes consisting of a series of parallel ropes
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2083—Jackets or coverings
- D07B2201/2087—Jackets or coverings being of the coated type
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2083—Jackets or coverings
- D07B2201/2092—Jackets or coverings characterised by the materials used
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2501/00—Application field
- D07B2501/20—Application field related to ropes or cables
- D07B2501/2007—Elevators
Landscapes
- Ropes Or Cables (AREA)
- Lubricants (AREA)
- Lift-Guide Devices, And Elevator Ropes And Cables (AREA)
Abstract
The invention provides a cable and a belt for an elevator, which is provided with a resin coating body, high reliability, stable friction coefficient relative to sliding, improved wearing resistance and maintains long-term and stable drawing in various environment. The cable or belt comprises a tension element which bears tension along the length direction and a resin coating body which prevents the tension element from wearing and damaging. The resin coating body is mixed with insoluble solid additive particles in the resin base material.
Description
Technical field
The present invention relates to elevator with cable and elevator with band, especially relating to the main rope of lifting lifting unit etc. is the resin-coated cable and the band of object.
Background technology
In existing resin-coated cable and band, for example shown in patent documentation 1 or the patent documentation 2, the protection tension element not cladding resin high with mar proof, that be rich in flexibility of frayed damage influence constitutes.Under this situation, the outermost resin of cable or band and driving force transfer part are that the groove face of sheave directly contacts, therefore, because both adhesions and produce big frictional force at sliding surface.Frictional force is indispensable in the transmission of driving force, and still, sliding promotes wearing and tearing, especially promotes the wearing and tearing of resin.
Therefore, for the opposite relation of above-mentioned friction and wear, need suitably set the coefficient of friction of sliding surface.Under the situation of the drive system of elevator, shown in patent documentation 3, the suitable groove face of the sheave (wire rope block) that contacts with cable of overstriking, electroless plating contains compound between the nickel phosphorus gold genus of fluorine compounds and realizes suitableization that rub and wear and tear.But, in existing resin, though in the early stage the stage more stable, afterwards,, find the rising of coefficient of friction and the rapid increase of wear extent along with the duration of runs of elevator, be difficult to obtain long-term stable traction.
In addition, publicity has the metal wirerope in the patent documentation 4, for improving the intensity of per unit sectional area; The good CONTACT WITH FRICTION of realization and sheave; The outer dress that possesses macromolecular compound coats, this outer dress be coated on coat core thigh (シ エ Application ケ Le) around dispose most root side thighs, strand restraint filling with many first that coat the thin footpath of configuration, space that core thigh and side thigh surround; Fill a strand bundle, and the side thigh is surrounded for many second of the thin footpath of the recess arrangement of the profile side between the side thigh.
In addition, as high friction material, publicity has in patent documentation 5, and the elevator that has coated the polyurethane resin that is filled with SiO 2 powder, graphite, carbon dust boron nitride powder, potassium titanate fibre or potassium titanate crystal whisker is used traction sheave.
Patent documentation 1: (Japan) spy opens the 2001-262482 communique
Patent documentation 2:PCT WO99/43885
Patent documentation 3: (Japan) spy opens the 2007-284237 communique
Patent documentation 4: (Japan) spy opens the 2003-268685 communique
Patent documentation 5: (Japan) spy opens the 2004-106984 communique
To be wirerope do not receive the cladding of the wearing and tearing that the slip with the driving force transfer part from wirerope brings with protection to the tension element of the tension force that on bearing length direction, acts on is in the effect of resin the resin-coated cable or band that separate fully; The outermost resin that joins with the driving force transfer part is for keeping the coefficient of friction of regulation to the wirerope transmission of drive force; And, also must have high-wearing feature.The resin that coats cable or band must obligatoly be long-time stabilisation and the excellent abrasive that under various environment, realizes coefficient of friction.Especially, under the situation of the drive system of elevator, suppose that the contact-making surface at cable and sheave adheres to the environment of lubricating oil, coefficient of friction is minimum under this situation.
Therefore, between the two first necessary condition of pulling figure is to guarantee that the coefficient of friction at the state of attaching oil is more than the setting.Therefore, be purpose even also can significantly not reduce coefficient of friction with attaching oil, implement the surface roughness of regulation at the sheave groove face.On the other hand, because the surface roughness of sheave groove face is the wearing and tearing of the outermost resin of concavo-convex acceleration cable or band, therefore, resin need have the wearing character that overcomes concavo-convex slip.Be to realize the long reliability of resin-coated cable or band, the coefficient of friction when requiring to guarantee attaching oil, and wearing and tearing are suppressed to certain limit with respect to the groove face of surface roughness with regulation.
Summary of the invention
The object of the present invention is to provide make cable with resin-coated body or band with respect to the stable friction factor of sliding, and, improve ABRASION RESISTANCE, and can maintain the high cable or the band of reliability of the traction of long-term stability various environment under.
The present invention provides cable or band, it is characterized in that, contain the tension element that bears the tension force that acts on the length direction and protect the not resin-coated body of frayed damage of this tension element, and this resin-coated body is mixed with insoluble solids additive particle in the resin mother metal.
According to the present invention, can be provided on the cladding of resin-coated cable or band with respect to the stable friction factor of sliding and the resin of excellent in wear resistance, therefore, can realize maintaining the resin-coated cable or the band of the traction of long-term stability various environment under.
Description of drawings
Fig. 1 is the sectional view of contact condition of resin-coated body and sheave groove face of the cable of expression embodiments of the invention;
Fig. 2 is coefficient of friction and the chart of wearing character of expression when using existing general resin;
Fig. 3 is the summary pie graph of rotary abrasion tester;
Fig. 4 is the results of elemental analyses of sheave plating layer surface being carried out through the auger electrons optical splitter;
Fig. 5 is the sketch map of the resin distortion that produces because of slip of expression;
Fig. 6 is the chart of relation of tensile strength of wear extent and the resin mother metal of expression outermost resin;
Fig. 7 is that the coefficient of friction of insoluble solids additive occasion and the chart of wearing character are used in expression;
Fig. 8 is the chart of relation of hardness of wear extent and the insoluble solids additive of expression outermost resin;
Fig. 9 is the result of the elementary analysis the outermost resin surface of cable carried out through the auger electrons optical splitter;
Figure 10 coefficient of friction that to be comparison caused by alumina filled thing containing ratio and the chart of wearing character;
Figure 11 is the chart of variation of the surface roughness of the sheave plating layer that caused by slip of expression;
Figure 12 coefficient of friction that to be comparison caused by the tensile strength of resin mother metal and the chart of wearing character;
Figure 13 is the chart of relation of the hardness of expression coefficient of friction and the resin mother metal of paying when oil;
The chart of Figure 14 coefficient of friction that to be comparison caused by alumina filled thing-containing ratio;
Figure 15 is the chart of relation of wear extent and the tensile strength of expression macromolecular elastomer.
Symbol description:
1, outermost resin
1a, resin mother metal
1b, insoluble solids additive
2, sheave
2a, sheave mother metal
2b, plating layer
3, resin-coated cable
4, counterweight
5, load cell
6, pallet
7, resin variant part
The specific embodiment
Cable of the present invention or band use being used for that people and weight etc. is moved the lowering or hoisting gears such as elevator that thing moves to the position with difference of height; For supporting is moved the weight of thing, it comprises the not resin-coated body of frayed damage of the tension element that formed by wirerope etc. and this tension element of protection.
Even adhere to lubricating oil, coefficient of friction can not decline to a great extent yet, and cable that the wearing and tearing of the resin that slip causes are few or band obtain with following method.
The first, the reduction of coefficient of friction when preventing attaching oil is discharged oil from the minim gap (rubbing surface) of the contact site of the outermost resin of cable or band and sheave groove face.Originally, in the contacting of the outermost resin of cable or band and sheave groove face,, therefore,, approached to clean conditions, and then also can guarantee to draw the frictional force that needs if discharge oil from rubbing surface even adhere to lubricating oil owing to become big because of both adhesions make coefficient of friction.In order to discharge oil from rubbing surface, it is effective improving the hardness of resin and improving the face pressure that takes place on both small contact-making surfaces.Improve under the situation of hardness, be out of shape little and resin does not cave in, so contact area diminishes.Consequently face is pressed and is improved.
The second, the friction of the resin that slip causes produces through the distortion of rubbing surface, therefore, at first through improving the tensile strength of resin, in addition, through doing one's utmost to avoid the resin mother metal to contact with the direct of sheave groove face, suppresses the distortion of resin.Thus, can reduce wear extent.Contact with the direct of sheave groove face for fear of the resin mother metal, can form composite through the solid material of its hard other of mixing ratio in the resin mother metal and realize.
In said method, improve resin hardness, improve resin tensile strength, and in this resin the hybrid solid material be not mutually opposite relation, therefore, can implement these methods simultaneously.Therefore, if implement said method simultaneously, even adhere to lubricating oil, coefficient of friction can significantly not reduce yet, and can obtain the high resin of mar proof.
Below, use description of drawings embodiment.
Embodiment
Fig. 1 is the outer resin-coated pie graph of the cable of expression embodiments of the invention.The outermost resin 1 of resin-coated cable or band contains resin mother metal 1a and insoluble solids additive 1b.In the present embodiment, resin mother metal 1a has adopted thermoplastic polyurethane, and insoluble solids additive 1b has adopted alumina filled thing.The sheave 2 that joins with outermost resin 1 is provided with sheave plating layer 2b on the surface of sheave mother metal 2a.The shape of insoluble solids additive 1b it is desirable to sphere or suitable therewith shape, so that when outermost resin 1 slides with sheave 2, can not make the sheave plating layer 2b on sheave surface that unnecessary damage is arranged, is difficult in addition come off from resin mother metal 1a.
At this, outermost resin 1 also can be called the resin-coated body.
Patent documentation 3 publicities have; Surface at sheave 2; When applying the nickel contain fluorine compounds-phosphorus intermetallic compound as sheave plating layer 2b electroless plating; The performance of coefficient of friction between outermost resin 1 and sheave plating layer 2b has the effect of the fluorine compounds of extremely low coefficient of friction, even on sheave plating layer 2b, exist the concavo-convex of surface roughness Ra=8～9 mu m ranges also can be constant big.In addition, even adhere to lubricating oil, compare also when peace and quiet and can suppress to be reduced to 1/1.2 at these contact-making surfaces.
But, only constitute under the situation of outermost resin 1 with resin mother metal 1a, along with slip is carried out, coefficient of friction between the two sharply rises, and thereupon, the wear extent of resin also sharply increases.Coefficient of friction when Fig. 2 representes to use existing general resin and the variation of wear extent.Under the situation of this figure, sliding distance reach 60 meters during coefficient of friction sharply increase, wearing and tearing are carried out.
Fig. 3 representes the skeleton diagram of rotary abrasion tester.In this figure, the wearing character of outermost resin 1 applies tension force through the end at resin-coated cable 3, makes 2 rotations of the sheave that is arranged on the pallet 6 and the sliding test carried out is measured.Coefficient of friction is calculated with the load value of the load cell 5 of the other end that is arranged at resin-coated cable 3 by the weight of counterweight 4.
Fig. 4 is the result of elementary analysis has been carried out in expression to the sheave plating layer surface after sliding through the auger electrons optical splitter figure.Transverse axis is represented the degree of depth of sheave plating layer according to sputtering time, and the longitudinal axis is represented the concentration of element of carbon (C), oxygen (O), phosphorus (P), nickel (Ni) and fluorine (F).Learn that by this figure the carbon of sheave plating layer near surface and the concentration of oxygen uprise.This expression resin is transferred to the sliding surface of plating layer 2b from cable 3.
That is, along with the coefficient of friction that carries out that slides rises and is that the effect of fluorine compounds causes because the transfer printing through resin reduces.In addition, to observe the vestige that resin is out of shape at the sliding surface of outermost resin 1 with the corresponding mode of the transfer printing of resin.
Therefore, the phase I is a purpose to suppress the rapid tendency that increases of resin wearing amount, even also be difficult to produce the mode of resin distortion to slide, at first makes resin-coated cable 3 with tensile strength sigma r than existing high resin mother metal 1a.And, compare research through sliding test and existing.
Fig. 5 is the sketch map of the resin distortion that produces because of slip of expression.Among this figure, resin mother metal 1a and sheave plating layer 2b (a) partly directly contact when also (b) slides (c) the resin mother metal 1a (d) of adhesion distortion and disrumpent feelings.
Usually, in order to make resin deform portion 7 disrumpent feelings through slip, must surpass the destruction opposing value that resin mother metal 1a is had.Therefore, think that destroying the opposing value is the big resin of failure energy (equaling the long-pending of tensile strength and breaking elongation), sliding causes that wear extent is few.
Usually,,, then can not find big difference, therefore, think to increase failure energy through improving tensile strength sigma r if the material of resin is identical for breaking elongation.
In the present embodiment, consider that be provided with sheave plating layer 2b as the surface elements of sheave 2, still, sheave plating layer 2b may not need to be provided with, and sheave mother metal 2a is exposed as the surface elements of sheave 2 from viewpoints such as antirust, mar proofs.That is, the surface elements of sheave 2 is the metal that constitutes sheave mother metal 2a, resin, pottery etc. under the situation that does not have sheave plating layer 2b, under the situation that sheave plating layer 2b is arranged, is plating materials such as the metal that constitutes sheave plating layer 2b, resin, pottery.
The relation of the wear extent of the outermost resin 1 that Fig. 6 representes to obtain through sliding test and the tensile strength sigma r of resin mother metal 1a.Among this figure, the material of resin mother metal 1a is a thermoplastic polyurethane.Show that like this figure the wear extent of outermost resin 1 diminishes greatly with the tensile strength change of resin mother metal 1a.And its tendency is that tensile strength sigma r is that the boundary changes significantly with 25MPa.That is, when the tensile strength sigma r of resin mother metal 1a was lower than 25MPa, the wear extent of outermost resin 1 sharply increased, and therefore, was more than the 25MPa at the required tensile strength sigma r of resin mother metal 1a aspect the inhibition wearing and tearing.
At this, tensile strength sigma r is that benchmark is measured with JIS K7311 (test method of polyurethanes thermoplastic elastomer (TPE)).
In addition, as second stage, attempted doing one's utmost to reduce direct contact of outermost resin 1 and sheave plating layer 2b through in resin mother metal 1a, sneaking into insoluble solids additive 1b.That is, use filler to add resin material, seek the realization of low wearing character through two effects shown in following through outermost resin 1.
(1) makes between resin mother metal 1a and sheave plating layer 2b and have the gap, do one's utmost to reduce direct contact of outermost resin 1 and sheave plating layer 2b.
(2), the fluorine compounds that contain among the sheave plating layer 2b are needed on the outermost resin 1, by the fluorine compounds inhibition friction and the wearing and tearing of transfer printing through scratching brokenly sheave plating layer 2b.
In order to realize the reduction of wear extent through effect (1), importantly sneak into insoluble solids additive 1b at least, and particle diameter and the containing ratio of increase insoluble solids additive 1b are protected resin mother metal 1a than resin mother metal 1a hard.In addition, for shape, be difficult to damage sheave plating layer 2b, and to be difficult to come off from resin mother metal 1a be important.
On the other hand, in order to realize the reduction of wear extent through effect (2), the insoluble solids additive 1b than sheave plating layer 2b hard is necessary at least; But; Because damage sheave plating layer 2b is so it is important that the transfer printing amount of fluorine compounds rests on necessary irreducible minimum.
And, insufficient at the start of run fluorine compounds to the transfer printing of outermost resin 1, therefore, can realize low wearing character steady in a long-term through effect (1) in the slip initial stage, after stage can realize the low wearing character of long-term stability through acting on (2).
Therefore, insoluble solids additive 1b needs the suitable material of selection effect (1), (2) establishment for each parameter of (a) material, (b) size, (c) shape, (d) containing ratio.
Fig. 7 is the figure of the coefficient of friction wearing character of the outermost resin when having represented to have used filler to add resin material.In addition, Fig. 8 is the figure of relation of hardness of wear extent and the insoluble solids additive of expression outermost resin.They are for about one of the result of study of the various influence degrees of material, size and the shape of insoluble solids additive 1b example.Sliding test uses the outermost resin 1 that has mixed talcum powder, magnesium hydroxide, calcium carbonate and alumina filled thing respectively to carry out, and has investigated the wearing character of the coefficient of friction and the outermost resin 1 of 2 of various resin-coated cables 3 and sheaves.
Consequently, shown in Fig. 7 (a), in the scope of illustrated insoluble solids additive 1b, the order that coefficient of friction is high is calcium carbonate, secondly is that talcum and magnesium hydroxide are equal, is aluminium oxide afterwards.For the variation of the coefficient of friction of following slip tendency, although can find the effect of mixed packing,, the tendency of rising is still arranged in calcium carbonate, talcum and magnesium hydroxide.On the other hand, can see that the variation tendency of aluminium oxide is different with these, reduce, roughly keep certain value afterwards at the beginning back coefficient of friction that slides.
For wearing character, shown in Fig. 7 (b), with the variation corresponding mode of coefficient of friction, the aspect big from wear extent is in order: calcium carbonate, secondly being that talcum and magnesium hydroxide are equal, is aluminium oxide afterwards.For the aluminium oxide of having represented low-friction coefficient, can see the tendency that the increase of amount of friction stops.
So, considered the influence that these insoluble solids additives 1b brings, in material behavior, be conceived to hardness especially, adjust the relation of wear extent with the hardness of insoluble solids additive 1b.This chart is Fig. 8.Transverse axis is a Mohs' hardness, and the longitudinal axis is the wear extent of outermost resin.
Learn according to this figure, lower than the hardness of sheave plating layer 2b and with the situation of the approaching calcium carbonate of its hardness under, the wear extent that causes of sliding is big.This is considered to, a low side hardness near the time, sheave plating layer 2b and insoluble solids additive 1b adhere easily on sliding surface, therefore, insoluble solids additive 1b comes off from resin mother metal 1a, through after slip wear extent is increased.On the other hand,, learn, we can say that these influences that are related to wear extent do not exceed the influence that material is a hardness like Fig. 7 and result shown in Figure 8 for size and shape.
Therefore, consider that under the situation of the wearing character of the coefficient of friction of 2 of control resin-coated cable 3 and sheaves and outermost resin 1, the material of insoluble solids additive 1b becomes the significant effects factor from these factors.Think for the size of insoluble solids additive 1b,,, need only in being difficult to the scope that comes off from resin mother metal 1a and consider for the shape of insoluble solids additive 1b as long as in the scope of the strength of materials that does not reduce resin mother metal 1a, consider.
Fig. 9 representes the results of elemental analyses of outermost resin 1 surface of cable being carried out through the auger electrons optical splitter.Be that insoluble solids additive 1b is the situation of aluminium oxide.Be the result who carbon, oxygen, nickel and fluorine is carried out elementary analysis.
When insoluble solids additive 1b is the harder material of the such ratio sheave plating layer 2b of aluminium oxide, show the fluorine compounds that in sheave plating layer 2b, contain are arranged in the surface transfer of the outermost resin after the slip 1 from the analysis result shown in this figure.Think that this transfer printing produces low-friction coefficient shown in Figure 7 and low wearing character.
In the scope of insoluble solids additive 1b shown in Figure 7; Under the situation of insoluble solids additive 1b beyond aluminium oxide; Can not see such transfer printing; Therefore, we can say through slip and make the fluorine compounds of sheave plating layer 2b be needed on 1 last time of outermost resin, the existence of the insoluble solids additive 1b of material that need be harder than sheave plating layer 2b.
Then, influence degree about the containing ratio of insoluble solids additive 1b has been discussed.Figure 10 representes that insoluble solids additive 1b uses result under the situation of alumina filled thing, that study about the influence of the containing ratio of the wearing character that relates to coefficient of friction and outermost resin 1 between resin-coated cable 3 and the sheave 2.The containing ratio of expression insoluble solids additive 1b be 0.03,0.09 and the situation of 0.21vol% and the situation of 0vol% compare.Show by this figure, manifest significant effect from 0.03vol% (percentage by volume).When 0.03vol% was above, no matter how many containing ratios was, though visible more or less different low period at slip initial stage coefficient of friction,, coefficient of friction is roughly in co-extensive.In addition, for the wear extent of outermost resin 1, reflection coefficient of friction, any containing ratio are all in same scope.
On the other hand, for the containing ratio of the insoluble solids additive 1b of this trial stretch, the plating layer 2b on sheave surface is born the how damage of degree also study.The damage evaluation of sheave plating layer 2b is after making resin-coated cable 3 and sheave 2 slip 300m, the mensuration of the surface roughness through sheave plating layer 2b and scanning electron microscope carry out surface observation and slide before state compare research.Be meant the state that has been equivalent to use after 20 years behind the so-called slip 300m.
Figure 11 is the slide figure of variation of surface roughness of the sheave plating layer cause of expression.Transverse axis is the aluminium oxide containing ratio, and the longitudinal axis is the cable surface roughness Ra.Shown in this figure, learn when containing ratio is 0.03vol%, damage sheave plating layer 2b hardly, can fluorine compounds be needed on the outermost resin 1.In addition, when containing ratio was 0.21vol%, the reduction of the surface roughness of sheave plating layer 2b was stabilized in 0.5 mu m range.
Think from above result of study; Be needed on outermost resin 1 through the plain compound of slip fluorine; And when being condition, be suitable amount below the above 0.21vol% of containing ratio 0.03vol% of insoluble solids additive 1b with the surface roughness that does not change sheave plating layer 2b.Alumina content is under the situation of 0.21vol%, and can the sheave surface roughness Ra be suppressed is 8.3 μ m, and therefore, the coefficient of friction when adhering to for oil is no problem.In addition, see, the wear rate behind 20 years of concave-convex surface is suppressed to be-5% with the surface roughness Ra benchmark from the viewpoint of the reliability of sheave.That is, have the sheave surface roughness Ra is remained the requirement more than the 8.3 μ m.In addition, the better scope of containing ratio is below the above 0.09vol% of 0.03vol%.
In addition, the containing ratio that uses alumina filled thing is the tensile strength sigma r different outer layers resin 1 of 0.03vol% and resin mother metal 1a equally, has investigated coefficient of friction and the frictional behavior of outermost resin 1 between resin-coated cable 3 and the sheave 2.Figure 12 coefficient of friction that to be comparison caused by the tensile strength of resin mother metal 1a and the chart of wearing character.Among this figure, relatively the tensile strength sigma r of resin mother metal 1a is the situation of 19MPa and the situation of 34MPa.
Learning thus, even contain alumina filled thing 0.03vol%, is under the situation of 19MPa at the tensile strength sigma r of resin mother metal 1a, and the wear extent of outermost resin 1 increases in early days.Under this situation, coefficient of friction shows the tendency that descends in the initial stage of sliding, and; Also cause the distortion of the resin mother metal 1a that keeps alumina filled thing; Therefore, think and compare to the transfer printing of outermost resin 1 with the plain compound of fluorine, be alumina filled thing come off and the resin distortion causes.
Therefore, in order to reduce the wearing and tearing of outermost resin 1, need to use and mix insoluble solids additive 1b, and tensile strength sigma r is high and be difficult to produce the resin mother metal 1a with the distortion of resin mother metal 1a of coming off of insoluble solids additive 1b.
As stated, through with tensile strength be resin more than the 25MPa as resin mother metal 1a, and add the insoluble solids additive 1b (filler) harder than sheave plating layer 2b, can realize the low wearing character of outermost resin 1.
The mechanism of the reduction of the coefficient of friction when on the other hand, needing this method of checking whether the hardness that improves resin mother metal 1a to be suppressed attaching oil has a negative impact.
The chart that the relation of the hardness Hr of coefficient of friction and the resin mother metal 1a of the result that Figure 13 representes the outermost resin 1 about using tensile strength sigma r as 20MPa among the described sliding test result of Fig. 6 is obtained when paying oil is put in order.Learn that from this figure the required coefficient of friction of the traction of elevator can be realized through using the above resin mother metal 1a of resin hardness 94 (JIS-A standards).
At this, resin hardness is that benchmark is measured with JIS K7311 (test method of polyurethane series thermoplastic elastomer (TPE)).
So with respect to the resin mother metal 1a with the above hardness of this value, affirmation does not change hardness Hr and tensile strength sigma r is brought up to more than the 25MPa, and has added under the situation of alumina filled thing, what kind of influence the coefficient of friction during to attaching oil produces.Sliding test is carried out as follows: be that the containing ratio of having made alumina filled thing on the resin mother metal 1a of 34MPa, hardness Hr97 (JIS-A standard) is respectively 0.03,0.09 and the outermost resin 1 of 0.21vol% at tensile strength sigma r, various resin-coated cables 3 are carried out.
Figure 14 representes its result of the test.Demonstration is with respect to various alumina filled thing containing ratios, the coefficient of friction when the cleaning of attaching oil not under 28 ℃ the situation, and temperature is the coefficient of friction under the situation of 28 ℃ and 50 ℃ during attaching oil.Learn that from this figure the coefficient of friction during cleaning shows the tendency of some risings for a long time at the content of alumina filled thing.But; Coefficient of friction during for attaching oil is not seen big difference; In addition; The value of this value and the resin hardness 97 (JIS-A standard) of Figure 13 about equally, therefore, the mechanical device of the reduction of the coefficient of friction of the raising of interpolation and tensile strength sigma r that we can say alumina filled thing during to the inhibition attaching oil does not cause negative effect.
Therefore; Through being more than the 25MPa to tensile strength sigma r; Hardness Hr is that the above resin mother metal 1a of 94 (JIS-A standards) adds than the hard filler of sheave plating layer 2b; The reduction of the coefficient of friction in the time of can suppressing attaching oil, and can realize having the resin-coated cable 3 of the outermost resin 1 of excellent in wear resistance.
So far, adopted the embodiment of thermoplastic polyurethane to be illustrated to resin mother metal 1a, still, resin mother metal 1a not necessarily is confined to thermoplastic polyurethane.As follows; The wear extent of outermost resin 1 is not limited tensile strength sigma r because of material; Therefore, so long as macromolecular elastomer tensile strength sigma r such as alkene system and polystyrene are more than the 25MPa, hardness Hr is more than 94 (the JIS-A standards); The reduction of the coefficient of friction in the time of also can suppressing attaching oil, and can realize having the resin-coated cable 3 of the outermost resin 1 of excellent in wear resistance.
The wear extent separately of thermoplastic polyurethane, benzene series elastomer and styrene series elastomer that Figure 15 representes to obtain with pin disc type wear test and the relation of their tensile strength sigma r.At this, pin disc type wear test is that benchmark carries out with JIS K7218 (the sliding wear testing methods of plastics).When the state of contact-making surface of this wear test is described with Fig. 1, side will be sold, side will be coiled as sheave plating layer 2b as outermost resin 1.
Show that from Figure 15 these wear extenies tail off when tensile strength sigma r becomes big.And this tendency is that the boundary changes significantly with 25MPa at tensile strength sigma r.This kind that changes macromolecular elastomer all equates.Therefore, learn that under the tensile strength sigma r of the resin mother metal 1a situation lower than 25MPa, the tendency that the wear extent of outermost resin 1 sharply increases is not influenced by material.
Cable of the present invention and band are put down in writing as lowering or hoisting gears such as being used for elevator to some extent, still, are not limited to these purposes, also can be widely used as the cable and the band of taking the weight of.
Claims (10)
1. an elevator is used cable, it is characterized in that, and comprise the tension element that bears the tension force that acts on the length direction and be used to protect the not resin-coated body of frayed damage of this tension element, and this resin-coated body is mixed with insoluble solids additive particle in the resin mother metal,
Wherein, the hardness number of said insoluble solids additive particle is bigger than the hardness number of the surface elements of the sheave that joins with said resin-coated body,
As skin, the tensile strength of said resin mother metal is 25～40MPa to said resin-coated body with the cladding of the said insoluble solids additive particle that contains 0.03～0.21vol%, and the hardness of said resin mother metal counts 94～97 with the JIS-A standard.
2. elevator as claimed in claim 1 is used cable, it is characterized in that, said insoluble solids additive particle is one or more particles that are selected from aluminium oxide particles, magnesium hydroxide particles, talcum particle and the calcium carbonate particle.
3. elevator as claimed in claim 1 is used cable, it is characterized in that, said insoluble solids additive particle is roughly spherical aluminium oxide particles.
4. use cable like each described elevator in the claim 1～3, it is characterized in that, said resin mother metal is a macromolecular elastomer.
5. use cable like each described elevator in the claim 1～3, it is characterized in that, said resin mother metal is a polyurethane.
6. an elevator is characterized in that with band, comprise the tension element that bears the tension force that acts on the length direction and be used to protect the not resin-coated body of frayed damage of this tension element, and this resin-coated body is mixed with insoluble solids additive particle in the resin mother metal,
Wherein, the hardness number of said insoluble solids additive particle is bigger than the hardness number of the surface elements of the sheave that joins with said resin-coated body,
As skin, the tensile strength of said resin mother metal is 25～40MPa to said resin-coated body with the cladding of the said insoluble solids additive particle that contains 0.03～0.21vol%, and the hardness of said resin mother metal counts 94～97 with the JIS-A standard.
7. elevator as claimed in claim 6 is characterized in that with band said insoluble solids additive particle is one or more particles that are selected from aluminium oxide particles, magnesium hydroxide particles, talcum particle and the calcium carbonate particle.
8. elevator as claimed in claim 6 is characterized in that with band said insoluble solids additive particle is roughly spherical aluminium oxide particles.
9. it is characterized in that with band said resin mother metal is a macromolecular elastomer like each described elevator in the claim 6～8.
10. it is characterized in that with band said resin mother metal is a polyurethane like each described elevator in the claim 6～8.
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| Application Number | Priority Date | Filing Date | Title |
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| JP2008057812 | 2008-03-07 | ||
| JP2008-057812 | 2008-03-07 | ||
| JP2008057812 | 2008-03-07 | ||
| JP2008331964A JP5281883B2 (en) | 2008-03-07 | 2008-12-26 | Elevator rope and elevator belt |
| JP2008331964 | 2008-12-26 | ||
| JP2008-331964 | 2008-12-26 |
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| CN101525855A CN101525855A (en) | 2009-09-09 |
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| CN200910004945XA Active CN101525855B (en) | 2008-03-07 | 2009-02-20 | Cable and belt for elevator |
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| CN102216192B (en) * | 2008-12-17 | 2013-08-21 | 三菱电机株式会社 | Rope for elevator |
| EP2508459B1 (en) * | 2009-12-02 | 2015-09-30 | Mitsubishi Electric Corporation | Rope for elevators, and elevator device |
| JP5436190B2 (en) * | 2009-12-17 | 2014-03-05 | 三菱電機株式会社 | Elevator rope |
| CN102892946B (en) * | 2010-05-17 | 2015-05-13 | 东京制纲株式会社 | Hybrid rope and process for producing same |
| CN102906000B (en) * | 2010-05-26 | 2014-10-29 | 三菱电机株式会社 | Rope for elevator |
| US20130130030A1 (en) * | 2010-09-09 | 2013-05-23 | Mitsubishi Electric Corporation | Elevator rope |
| PL2766522T3 (en) * | 2011-10-13 | 2017-02-28 | Bekaert Advanced Cords Aalter Nv | A load bearing assembly comprising a steel rope and a jacket |
| WO2013072941A2 (en) * | 2011-11-16 | 2013-05-23 | Hampidjan Hf. | High traction synthetic rope for powered blocks and methods |
| CN106061880A (en) * | 2014-03-06 | 2016-10-26 | 奥的斯电梯公司 | Woven elevator belt with coating |
| CN108861955A (en) * | 2017-05-11 | 2018-11-23 | 蒂森克虏伯电梯（上海）有限公司 | The drawing belt and its belt wheel of elevator device and the elevator for using the drawing belt and belt wheel |
| FI20176129A1 (en) | 2017-12-15 | 2019-06-16 | Kone Corp | Paste type lubrication |
| WO2021117232A1 (en) * | 2019-12-13 | 2021-06-17 | 三菱電機株式会社 | Suspension body, method for producing suspension body, method for assembling elevator, and elevator |
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| EP1847503A1 (en) * | 2006-04-20 | 2007-10-24 | Hitachi, Ltd. | Elevator and elevator sheave |
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| JPS53147841A (en) * | 1977-05-26 | 1978-12-22 | Nippon Telegraph & Telephone | Antiicorrosion wearrresistant covered iron wire |
| US4716989A (en) * | 1982-08-04 | 1988-01-05 | Siecor Corporation | Elevator compensating cable |
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| WO2004043844A1 (en) * | 2002-11-12 | 2004-05-27 | Mitsubishi Denki Kabushiki Kaisha | Rope for elevator and elevator equipment |
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| CN2114728U (en) * | 1992-03-07 | 1992-09-02 | 南宁市汽车软轴厂 | Flexible rope |
| CN2125605U (en) * | 1992-07-11 | 1992-12-23 | 无锡县金属涂塑线材厂 | Steel wire coated with plastic |
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| JP5281883B2 (en) | 2013-09-04 |
| JP2009234791A (en) | 2009-10-15 |
| CN101525855A (en) | 2009-09-09 |
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