CN101519539A - Preparation method of functional woad - Google Patents
Preparation method of functional woad Download PDFInfo
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- CN101519539A CN101519539A CN200910097227A CN200910097227A CN101519539A CN 101519539 A CN101519539 A CN 101519539A CN 200910097227 A CN200910097227 A CN 200910097227A CN 200910097227 A CN200910097227 A CN 200910097227A CN 101519539 A CN101519539 A CN 101519539A
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- woad
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Abstract
A preparation method of functional woad belongs to the preparation technical field of woad which is a fine chemical vat dye. The functional woad comprises the components of woad filter mass, dispersant, deep-dyeing agent and industrial salt, and all of the components are respectively calculated by weight percentage of the woad filter mass as follows: 1-25 percent of the dispersant, 1-18 percent of the deep-dyeing agent and 1-23 percent of the industrial salt. The deep-dyeing agent is naphtholsulfonic acid formaldehyde condensation product and/or fatty alcohol polyethenoxy, wherein the condensation degree of the naphtholsulfonic acid formaldehyde condensation product is 5-8, and the epoxy number of the fatty alcohol polyethenoxy is 25-35. Aiming at the characteristics of the woad, the invention effectively improves the degree of dyeing, the degree of exhaustion, the tinctorial yield and the fixation ratio of the woad product on cotton fabric and blended fabric through further adding the deep-dyeing agent and the industrial salt and reasonably proportioning all components based on the preparation of the woad by singly adding the dispersant, and reduces the emission of pollutant in dye wastewater.
Description
Technical field
The present invention relates to a kind of preparation method of functional woad, belong to the indigo preparing technical field of fine chemistry industry vat dyes.
Background technology
Bipseudoindoxyl dye is water-fast polycyclc aromatic compound, the essential characteristic of their molecular structures is, in the two key systems of molecular conjugation, contain two carbonyls, and the carbon atom of carbonyl must be the carbon atom in the aromatic ring, carbonyl acts on mutually and is reduced with vat powder in basic solution, changes hydroxyl into, the oxy-compound vat acid, and become water-soluble substance sodium salt, i.e. leuco compound gone back.
The dyeing course of bipseudoindoxyl dye is through reduction and two chemical reactions of oxidation, is adsorbed on leuco compound on the fiber during dyeing through the oxidation of air or other oxygenants, transfers insoluble vat dyes again to and anchors on the fiber, thereby make fiber catch color.Indigo water insoluble, pure, ether and benzene; All dissolvings hardly in diluted acid or dilute alkaline soln, but dissolve in the vitriol oil, also be dissolved in ebullient phenol, oil of mirbane or the aniline.290 ℃ of distillations.390~392 ℃ of decomposition.
Indigoly compare with other vat dyes, color is darker, and lower to the avidity of fiber, can not once dye heavy colour.Indigo sublimation fastness is low, and its coloured fibre should not press.Traditional indigoly be divided into two kinds, a kind of is that the indigo direct oven dry after cleaning is obtained indigo filter cake, and another kind is with the indigo adding dispersion agent after cleaning, and pulls an oar into indigo slurry, spray-dried and wetting properties particulate state or powdery are indigo.But it is low that the indigo ubiquity of these method preparations dye uptake, the not high situation of dye utilization rate.
Summary of the invention
It is reasonable to the purpose of this invention is to provide a kind of formulating of recipe, can effectively improve dyeing behavior, reduces the preparation method of the functional woad of production cost and environmental pollution.
The present invention is a kind of preparation method of functional woad, comprises indigo filter cake, dispersion agent, it is characterized in that also comprising simultaneously hyperchromicity agent and Industrial Salt, the composition of each component is respectively with the weight percent meter of indigo filter cake: dispersion agent 1%~25%, hyperchromicity agent 1~18%, Industrial Salt 1~23%.
Described hyperchromicity agent can be sulfonaphthol formaldehyde condensation products and/or fatty alcohol-polyoxyethylene ether, and the condensation degree of its sulfonaphthol formaldehyde condensation products is 5~8, and the epoxy number of fatty alcohol-polyoxyethylene ether is 25~35.
Described dispersion agent can be condensation compound of methyl naphthalene sulfonic acid and formaldehyde (Dispersant MF), naphthalene sulfonic acidformaldehyde condensation product (dispersing agent NNO), benzyl naphthalene sulfonic formaldehyde condensation compound (dispersing agent CNF), the mixture of any one or more of sodium lignosulfonate (xylogen 85A, 83A) etc.
The addition of described dispersion agent can be preferably 1%~15%.The addition of described hyperchromicity agent can be preferably 1~12%.The addition of described Industrial Salt can be preferably 1~16%.
The present invention is directed to indigo characteristic, prepare on the indigo basis at former single interpolation dispersion agent, compare through optimization design and test of many times, by further interpolation hyperchromicity agent and Industrial Salt, and each component carried out rational proportion, effectively improved the dye uptake of indigo finished product on cotton fabric and BLENDED FABRIC thereof on the one hand, degree of exhaustion, tinctorial yield, degree of fixation, increase the avidity of bipseudoindoxyl dye to fiber, increase indigo intensity and fastness, can effectively reduce consumption indigo when dyeing, reduce indigo production cost, reduced the quantity discharged of pollutent in the dyeing waste water on the other hand, reduce the difficulty of indigo treatment of dyeing wastewater and to the pollution of environment, economic benefit and environmental benefit are fairly obvious.
Embodiment
Used raw material among the following embodiment of the present invention, unless otherwise indicated, being suitable dispersion agent, hyperchromicity agent and Industrial Salt is commercially available industrial goods or the compound that dyestuff or textile printing and dyeing are used.Table 1 is depicted as 16 embodiment of the present invention, and its preparation technology is:
Add quantitative dispersion agent in the beaker, the limit is opened and is stirred the cleaned indigo filter cake of limit adding, adds hyperchromicity agent and Industrial Salt then, pulls an oar then 2 hours, and drying obtains indigo.
Table 1:(unit: gram)
Embodiment | Indigo filter cake | Dispersion agent | Hyperchromicity agent | Industrial Salt |
1 | 30 | 6 | 0.4 | 3.0 |
2 | 30 | 7.5 | 0.8 | 2.1 |
3 | 30 | 3 | 5.4 | 0.3 |
4 | 30 | 1 | 3 | 6.9 |
5 | 30 | 0.3 | 5.2 | 2.8 |
6 | 30 | 5 | 4.3 | 5.5 |
7 | 30 | 2 | 2.8 | 4.3 |
8 | 30 | 1.5 | 3.3 | 6.0 |
9 | 30 | 0.5 | 4.2 | 0.8 |
10 | 30 | 2.5 | 0.3 | 1.4 |
11 | 30 | 5 | 0.9 | 2.5 |
12 | 30 | 4 | 1.8 | 3.0 |
13 | 30 | 0.3 | 0.3 | 0.3 |
14 | 30 | 7.5 | 5.4 | 6.9 |
15 | 30 | 3.8 | 2.7 | 3.5 |
16 | 30 | 2.5 | 4.2 | 0.3 |
The present invention is not limited to the foregoing description, when practical application, can require and use occasion according to different performance, selects the different proportionings in the foregoing description, or the different proportionings except that the various embodiments described above, but does not all limit the scope of the invention in any form.
After the foregoing description mixing, pulled an oar 2 hours at a high speed, dry then indigo detection that makes, detection method is pressed method described in the ZB G57005-87.
Because of Comparative Examples is conventional indigo, content is generally 93%, takes by weighing 0.2g, and the existing content weighing that embodiment is converted into Comparative Examples 93% compares dyeing.Dyeing process is: the indigo embodiment and the Comparative Examples that take by weighing specified amount, place the dye vat of 300ml respectively, add 85% vat powder 1g, 35% sodium hydroxide 3ml, 10% penetrating agent BX 1ml, 95% ethanol 1ml respectively, the furnishing pulpous state, add distilled water 50ml, warming-in-water to the 60 powder 1g that ℃ takes a policy again stirs.Reduce and add pre-prepd preparation liquid 150ml again when reduced liquid was yellow-green colour in 15 minutes, when dye liquor temperature is reduced to 25~30 ℃, cotton yarn or the cotton handled well are put into each dye vat successively, dyeed 45 minutes.Dye complete the taking-up and hang on room air circulation place, oxidation washing then in 15 minutes, the acetic acid solution of washing back immersion 0.2% 1~2 minute, taking-up washes, drying.
Survey its coloured light, intensity with color measurement instrument.Dye rear foot water and survey its COD.The detection method of COD adopts COD determination method-potassium dichromate process.Measurement result sees Table 2:
Table 2:
Embodiment | Coloured light | Intensity | Pin water CODmg/L |
1 | Approximate | 112% | 5190 |
2 | Little red | 113% | 5339 |
3 | Approximate | 111.8% | 4744 |
4 | Little red | 113% | 5215 |
5 | Approximate | 112% | 4954 |
6 | Little green | 115% | 5213 |
7 | Little green | 114% | 5441 |
8 | Approximate | 113% | 5568 |
9 | Little green | 112% | 5952 |
10 | Approximate | 114% | 5268 |
11 | Little red | 115% | 4598 |
12 | Approximate | 114% | 4628 |
13 | Approximate | 113% | 5120 |
14 | Approximate | 112% | 4993 |
15 | Little red | 113% | 4456 |
16 | Approximate | 113% | 4934 |
Comparative Examples | Approximate | 100% | 9865 |
From above embodiment and Comparative Examples more as can be seen, the present invention can effectively improve indigo Dry Sack rate at cotton fabric, reduce indigo production cost and product consumption, improve indigo competitive power on market, reduce the intractability of dyeing waste water and the pollution of environment.
Claims (6)
1, a kind of preparation method of functional woad comprises indigo filter cake, dispersion agent, it is characterized in that also comprising simultaneously hyperchromicity agent and Industrial Salt, the composition of each component is respectively with the weight percent meter of indigo filter cake: dispersion agent 1%~25%, hyperchromicity agent 1~18%, Industrial Salt 1~23%.
2, press the preparation method of the described a kind of functional woad of claim 1, it is characterized in that described hyperchromicity agent is sulfonaphthol formaldehyde condensation products and/or fatty alcohol-polyoxyethylene ether, the condensation degree of its sulfonaphthol formaldehyde condensation products is 5~8, and the epoxy number of fatty alcohol-polyoxyethylene ether is 25~35.
3, press the preparation method of the described a kind of functional woad of claim 1, it is characterized in that described dispersion agent is a condensation compound of methyl naphthalene sulfonic acid and formaldehyde, naphthalene sulfonic acidformaldehyde condensation product, benzyl naphthalene sulfonic formaldehyde condensation compound, the mixture of any one or more of sodium lignosulfonate.
4, by the preparation method of claim 1 or 3 described a kind of functional woads, the addition that it is characterized in that described dispersion agent is 1%~15%.
5, by the preparation method of claim 1 or 2 described a kind of functional woads, the addition that it is characterized in that described hyperchromicity agent is 1~12%.
6, by the preparation method of the described a kind of functional woad of claim 1, the addition that it is characterized in that described Industrial Salt is 1~16%.
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CN200910097227A CN101519539A (en) | 2009-03-26 | 2009-03-26 | Preparation method of functional woad |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102093755A (en) * | 2010-12-07 | 2011-06-15 | 江南大学 | Preparation method of superfine indigotin dye suspension |
CN106167627A (en) * | 2016-07-26 | 2016-11-30 | 萧县凯奇化工科技有限公司 | A kind of vat dye dispersing agent and preparation method thereof |
-
2009
- 2009-03-26 CN CN200910097227A patent/CN101519539A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102093755A (en) * | 2010-12-07 | 2011-06-15 | 江南大学 | Preparation method of superfine indigotin dye suspension |
CN106167627A (en) * | 2016-07-26 | 2016-11-30 | 萧县凯奇化工科技有限公司 | A kind of vat dye dispersing agent and preparation method thereof |
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Application publication date: 20090902 |