CN101508791B - Process for preparing biodegradable plastic film - Google Patents

Process for preparing biodegradable plastic film Download PDF

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Publication number
CN101508791B
CN101508791B CN200910074027A CN200910074027A CN101508791B CN 101508791 B CN101508791 B CN 101508791B CN 200910074027 A CN200910074027 A CN 200910074027A CN 200910074027 A CN200910074027 A CN 200910074027A CN 101508791 B CN101508791 B CN 101508791B
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China
Prior art keywords
zones
film
plastic film
biodegradable plastic
ecoflex
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Expired - Fee Related
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CN200910074027A
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Chinese (zh)
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CN101508791A (en
Inventor
邢金香
梁爱军
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/918Thermal treatment of the stream of extruded material, e.g. cooling characterized by differential heating or cooling
    • B29C48/9185Thermal treatment of the stream of extruded material, e.g. cooling characterized by differential heating or cooling in the direction of the stream of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07Flat, e.g. panels
    • B29C48/08Flat, e.g. panels flexible, e.g. films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/09Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
    • B29C48/10Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels flexible, e.g. blown foils
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92704Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92876Feeding, melting, plasticising or pumping zones, e.g. the melt itself
    • B29C2948/92895Barrel or housing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92904Die; Nozzle zone

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Biological Depolymerization Polymers (AREA)

Abstract

The invention pertains to a production method of plastic film, in particular to a production method of biodegradable plastic film, and provides a production method of biodegradable plastic film by utilizing Ecoflex and PHBV. In the method, 5 to 50 percent PHBV poly-hydroxy-butyrate-valerate copolyester and 50 to 95 percent Ecoflex random aliphatic and aromatic copolyester are evenly mixed and then CaCo3 accounting for 5 percent of the total weight of the above mixture is added. The invention has the following beneficial effects: the process is simple and the operation is easy; the film produced can be totally decomposed into water, CO2 and organic substances under the action of soil microorganism; with no pollution, the film can be widely applied to agricultural film, packing bag (food package and industrial package), etc. Therefore, the film is a green environment-friendly product.

Description

A kind of working method of biodegradable plastic film
Technical field
The invention belongs to production method of plastic film, be specifically related to a kind of working method of biodegradable plastic film.
Background technology
Degradative plastics is just becoming the research and development focus of attracting attention the world today as high-tech product and environmentfriendly products; Its development has not only enlarged the function of plastics; And alleviated environment contradiction to a certain extent; Exhausted day by day petroleum resources are one replenish, so the research and development of degradative plastics and apply the requirement that has adapted to human kind sustainable development.
Biodegradable plastic is meant the effect of one type of mikrobe that is existed by nature such as bacterium, mould (fungi) and algae and causes the plastics of degraded.The raw material of present biodegradable plastic is also many, comprising the aliphatics aromatic series atactic polyester (Ecoflex) of German BASF AG manufacturing and the polyhydroxybutyrate valeric acid copolyesters (PHBV) of Donghua University's development.Aliphatics aromatic series atactic polyester (Ecoflex) phthalic acid, lipid acid and 1, the 4-butyleneglycol is synthetic.Polyhydroxybutyrate valeric acid copolyesters (PHBV) is a kind of biopolymer polyester; It has excellent biological compatibility, biological degradation and Bioabsorbable; Yet because the shortcoming of material itself; Slow like crystallization rate, percent crystallinity is high, poor stability, elongation at break is low and forming process difficulty etc., has greatly limited the application of PHBV.Above-mentioned two kinds of raw materials have biodegradability preferably, but are to use its process method of producing plastics film to be still waiting research.
Summary of the invention
The invention provides a kind of working method of biodegradable plastic film.
The present invention adopts following technical scheme to realize:
The working method of biodegradable plastic film mixes 5~50%PHBV polyhydroxybutyrate valeric acid copolyesters and 50~95%Ecoflex aliphatics aromatic series atactic polyester, adds the CaCO that accounts for said mixture gross weight 5% again 3
The working method of biodegradable plastic film is characterized in that PHBV polyhydroxybutyrate valeric acid copolyesters, Ecoflex aliphatics aromatic series atactic polyester, CaCO 3Thorough mixing is even in proportion; Extrusion plasticizing adopts lower blowing method, adds blow moulding machine blowing film forming; Technological temperature: machine barrel: 135~150 ℃ of charging zones, 150~160 ℃ of plasticizing zones, 160~170 ℃ of homogenization zones, auxiliary region: 150~165 ℃ of mould linking neck, 145~165 ℃ of forming moulds; Blow-up ratio: 2~3.
The working method of biodegradable plastic film is characterized in that its technological temperature: machine barrel: 135 ℃ of charging zones, 150 ℃ of plasticizing zones, 160 ℃ of homogenization zones; Auxiliary region: 150 ℃ of mould linking neck, 145 ℃ of forming moulds.
The plastics film of gained of the present invention is tested through controlled aerobic composting, and in the time of 130 days, the film rate of decomposition reaches 65%, reaches national degradative plastics standard GB/T20197-2006 (>=60%) requirement, and is as shown in table 1 below.
Table 1
Figure G2009100740274D00021
The mechanics performance determining of the plastics film of gained of the present invention is as shown in table 2 below, has satisfied the relevant criterion requirement of plastics film mechanical property.
Table 2
Figure G2009100740274D00022
The present invention has following beneficial effect: its technology is simple, easy handling; The film of being produced is under the effect of soil microorganisms; Can resolve into water, carbonic acid gas and organism fully; Pollution-free, can be widely used in agricultural mulching, packing bag (food product pack, industrial packaging) etc., be a kind of environmentfriendly products of green.
Embodiment
Embodiment 1: 50%PHBV polyhydroxybutyrate valeric acid copolyesters and 50%Ecoflex aliphatics aromatic series atactic polyester are mixed, add the CaCO that accounts for said mixture gross weight 5% again 3, adopt lower blowing method, add blow moulding machine blowing film forming, the minimum 0.02mm that reaches of film thickness.
Its extrusion moulding production is in proper order: film forming is produced materials → uniform mixing → extrusion plasticizing → blowing film forming bubble → cooling and shaping → rolling.
Device parameter: the extrusion screw rod diameter is 45mm, and length-to-diameter ratio is 30: 1, and compression ratio is 3, and screw head is provided with barrier screen, port mould diameter Φ 160mm, mouthful die clearance 1~1.2mm, forcing machine motor speed: 700~800r/min.
Technological temperature: machine barrel: 135 ℃ of charging zones, 150 ℃ of plasticizing zones, 160 ℃ of homogenization zones; Auxiliary region: 150 ℃ of mould linking neck, 145 ℃ of forming moulds.
Blow-up ratio: 2.5.
Embodiment 2: 5%PHBV polyhydroxybutyrate valeric acid copolyesters and 95%Ecoflex aliphatics aromatic series atactic polyester are mixed, add the CaCO that accounts for said mixture gross weight 5% again 3, technological temperature: machine barrel: 150 ℃ of charging zones, 160 ℃ of plasticizing zones, 170 ℃ of homogenization zones; Auxiliary region: 165 ℃ of mould linking neck, 165 ℃ of forming moulds, blow-up ratio: 3; All the other processing condition are with embodiment 1.
Embodiment 3: 20%PHBV polyhydroxybutyrate valeric acid copolyesters and 80%Ecoflex aliphatics aromatic series atactic polyester are mixed, add the CaCO that accounts for said mixture gross weight 5% again 3, technological temperature: machine barrel: 135 ℃ of charging zones, 155 ℃ of plasticizing zones, 165 ℃ of homogenization zones; Auxiliary region: 160 ℃ of mould linking neck, 165 ℃ of forming moulds, blow-up ratio: 2; All the other processing condition are with embodiment 1.
Embodiment 4: 35%PHBV polyhydroxybutyrate valeric acid copolyesters and 65%Ecoflex aliphatics aromatic series atactic polyester are mixed, add the CaCO that accounts for said mixture gross weight 5% again 3, technological temperature: machine barrel: 140 ℃ of charging zones, 150 ℃ of plasticizing zones, 165 ℃ of homogenization zones; Auxiliary region: 155 ℃ of mould linking neck, 160 ℃ of forming moulds, blow-up ratio 2.4; All the other processing condition are with embodiment 1.
Embodiment 5: 45%PHBV polyhydroxybutyrate valeric acid copolyesters and 55%Ecoflex aliphatics aromatic series atactic polyester are mixed, add the CaCO that accounts for said mixture gross weight 5% again 3, technological temperature: machine barrel: 145 ℃ of charging zones, 160 ℃ of plasticizing zones, 170 ℃ of homogenization zones; Auxiliary region: 160 ℃ of mould linking neck, 165 ℃ of forming moulds, blow-up ratio 2.5; All the other processing condition are with embodiment 1.

Claims (2)

1. the working method of a biodegradable plastic film is characterized in that 5~50%PHBV polyhydroxybutyrate valeric acid copolyesters and 50~95%Ecoflex aliphatics aromatic series atactic polyester are mixed, and adds the CaCO that accounts for said mixture gross weight 5% again 3, with PHBV polyhydroxybutyrate valeric acid copolyesters, Ecoflex aliphatics aromatic series atactic polyester, CaCO 3Thorough mixing is even in proportion; Extrusion plasticizing adopts lower blowing method, adds blow moulding machine blowing film forming; Technological temperature: machine barrel: 135~150 ℃ of charging zones, 150~160 ℃ of plasticizing zones, 160~170 ℃ of homogenization zones, auxiliary region: 150~165 ℃ of mould linking neck, 145~165 ℃ of forming moulds; Blow-up ratio: 2~3.
2. the working method of biodegradable plastic film according to claim 1 is characterized in that its technological temperature: machine barrel: 135 ℃ of charging zones, 150 ℃ of plasticizing zones, 160 ℃ of homogenization zones; Auxiliary region: 150 ℃ of mould linking neck, 145 ℃ of forming moulds.
CN200910074027A 2009-03-24 2009-03-24 Process for preparing biodegradable plastic film Expired - Fee Related CN101508791B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2551301A1 (en) * 2011-07-29 2013-01-30 Basf Se Biodegradable polyester film
US9096758B2 (en) 2011-07-29 2015-08-04 Basf Se Biodegradable polyester foil
US10683399B2 (en) * 2018-06-26 2020-06-16 Intrinsic Advanced Materials, LLC Biodegradable textiles, masterbatches, and method of making biodegradable fibers

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1898325A (en) * 2003-12-22 2007-01-17 伊斯曼化学公司 Polymer blends with improved rheology and improved unnotched impact strength
CN1902267A (en) * 2003-12-18 2007-01-24 伊斯曼化学公司 Process for calendering of polyesters
CN1948374A (en) * 2006-09-28 2007-04-18 浙江华发生态科技有限公司 Biomass full degradable material and its preparation technology

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1902267A (en) * 2003-12-18 2007-01-24 伊斯曼化学公司 Process for calendering of polyesters
CN1898325A (en) * 2003-12-22 2007-01-17 伊斯曼化学公司 Polymer blends with improved rheology and improved unnotched impact strength
CN1948374A (en) * 2006-09-28 2007-04-18 浙江华发生态科技有限公司 Biomass full degradable material and its preparation technology

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