CN101491960B - A2 fire-proof aluminum composite board continuous production device - Google Patents
A2 fire-proof aluminum composite board continuous production device Download PDFInfo
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- CN101491960B CN101491960B CN2009100246833A CN200910024683A CN101491960B CN 101491960 B CN101491960 B CN 101491960B CN 2009100246833 A CN2009100246833 A CN 2009100246833A CN 200910024683 A CN200910024683 A CN 200910024683A CN 101491960 B CN101491960 B CN 101491960B
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Abstract
The invention discloses equipment for continuously producing an A2 level fireproof clad aluminium plate. A baiting mechanism, an auxiliary molding mechanism, a molding mechanism, a compounding mechanism and a plate unloading mechanism are sequentially arranged on a transportation chain of a stander to form the continuous production equipment. An inorganic material is manufactured into an inorganic core plate by the equipment; a clad aluminium film is subjected to hot pressing based on the inorganic core plate to obtain the A2 level fireproof clad aluminium plate; and the equipment has multiphase combination, continuous production and high working efficiency.
Description
Technical field
The present invention relates to the composite plate production equipment, be specifically related to A2 grade fireproof aluminum composite board continuous production device.
Background technology
At present, known composited aluminum and plastic decking is to make core with PE, through extruder the PE extrusion molding; Through compound, produce composited aluminum and plastic decking, still then with the hot pressing of aluminium film up and down; PE is a fireproof not, and will accomplish that fire prevention just can not make core with PE, can only make core with the preeminent inorganic material of fire protecting performance; Inorganic material can't effectively be molded into central layer with existing extruder, so the continuous equipment complex of existing composited aluminum and plastic decking can not be produced A2 grade fireproof aluminum composite plate.
Summary of the invention
The objective of the invention is to: a kind of A2 grade fireproof aluminum composite board continuous production device is provided; Through this equipment inorganic material is processed inorganic central layer, hot pressing composite aluminium film on the inorganic core plate base obtains A2 grade fireproof aluminum composite plate; This equipment serialization operation; High efficiency, the upgrading composited aluminum and plastic decking is an A2 grade fireproof aluminum plastic clad plate, the enhancement apparatus effect.
Technical solution of the present invention is: at first, the inorganic material of powdery stirs into mobile pasty state through mixer; Then, pasty material is squeezed into the sheet plate through the auxiliary typing of nonwoven; Secondly, the sheet plate is heated to push through continuous baking oven and extruder and is solidified into central layer; Then, the upper and lower plates face of central layer is through the glue spreader adhesive coating, by the running roller of the heating of compounding machine with the hot pressing of aluminium film in the top and bottom of central layer, cooler typing the becoming compound batten of A2 grade fireproof aluminum; At last, according to desired length customized cut-off, many A2 grade fireproof aluminum composite plates are carried to the warehouse to the compound batten of A2 grade fireproof aluminum on the fishplate bar platform by plate shearing machine.
Concrete technical solution of the present invention is: cutting agency, assistant formation mechanism, shaping mechanism, composite structure and unloader structure are installed on the carrier chain of frame are successively formed continuous production device; Described cutting agency comprises mixer and feed bin; Mixer is installed in an end of frame, and feed bin is installed in the discharging opening below of mixer; On the carrier chain of the frame of position behind the feed bin, assistant formation mechanism is installed; Described assistant formation mechanism comprises nonwoven unreeling machine, central layer preforming machine, baking oven, extruder and nonwoven winder; Be positioned on the frame on the carrier chain of position behind the feed bin two nonwoven unreeling machines are installed, central layer preforming machine, baking oven, extruder and nonwoven winder are installed on the carrier chain of position behind the nonwoven unreeling machine successively; Be positioned at installation forming mechanism on the carrier chain of frame in the back position of assistant formation mechanism, described shaping mechanism is the baking oven and the extruder of some staggered installations; On the carrier chain of the frame of position behind the shaping mechanism, composite structure is installed; Described composite structure comprises glue spreader, No. six baking ovens, aluminum film compounded machine, cooler and coating machines; On the carrier chain of the frame of the back position of last extruder of shaping mechanism glue spreader is installed, the position is installed No. six baking ovens, aluminum film compounded machine, cooler and a coating machine successively behind glue spreader; Position installation unloader structure behind composite structure, described unloader structure comprises driving machine, plate shearing machine and fishplate bar platform, installing drive machine on the carrier chain of the frame of position behind the coating machine, installation plate shearing machine in position behind the driving machine, the fishplate bar platform is installed in the position behind the plate shearing machine.
In the A2 grade fireproof aluminum composite board continuous production device of the present invention, on the carrier chain of the frame of position behind the nonwoven winder, baking oven is installed two~No. five, compartment is installed two~No. five extruders between two~No. five baking ovens.
In the A2 grade fireproof aluminum composite board continuous production device of the present invention, No. two aluminum film compounded machines are installed in the position behind an aluminum film compounded machine.
During work, pour the inorganic powder for preparing in the mixer into, pour glue into and stir into pasty state, put into feed bin, feed bin outlet down has individual baffle plate can adjust the export volume of material; Expect back technology nonwoven and product nonwoven up and down two assist deformed material to advance together; Be controlled at material on the thickness and width of our requirement by the pinch roller on the preforming machine again, get into a baking oven central layer is carried out prebake, central layer is done extruding for the first time through an extruder; Slough the technology nonwoven simultaneously; Because central layer at this moment has certain rigidity, do not need the technology nonwoven to assist, do not slough if the technology nonwoven is thicker in addition; Can when the hot setting of back, have much to be bonded in the central layer surface, thereby influence product fire protecting performance and peel strength; Because the moulding of central layer needs certain temperature and time with curing; While is for smooth extruding that also need be certain on surface; So No. two to No. five baking ovens and No. two effects to No. five extruders are provided with in order to reach this purpose; The central layer that comes out from No. five baking ovens has been melted on the central layer through action of high temperature product nonwoven, and the central layer that comes out from No. five extruders has reached produces A2 desired intensity of grade fireproof aluminum composite plate and flatness; Central layer gets into the glue spreader gluing; Make glue have certain viscosity through No. six baking ovens after the gluing; At this moment central layer and up and down the aluminium film just accomplished preparatory compound through the given pressure and temperature of aluminum film compounded machine; Strengthen compoundly guaranteeing that product after compound is smooth and enough peel strengths are arranged through No. two aluminum film compounded machines again, get into after the cooler cooling again by the multiple upper protective film of coating machine; The compound batten of A2 grade fireproof aluminum that is covered with diaphragm is sent into the plate shearing machine customized cut-off through the driving machine traction and is become plate, stacks the warehouse to A2 grade fireproof aluminum composite plate through connecing the bar platform.
The present invention has the following advantages: A2 grade fireproof aluminum composite plate is produced in 1, multimachine combination, serialization, promotes the fire rating of aluminum composite plate, high efficiency; 2, adopt the auxiliary pasty material that sets off difficult typing of nonwoven, make the serialization operation become possibility; 3, the product nonwoven is melted on the central layer on auxiliary basis of setting off, and has strengthened central layer tensile strength.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Among the figure: 1. mixer, 2. feed bin, 3. nonwoven unreeling structure, 4. central layer preforming machine, 5. a baking oven; 6. an extruder, 7. nonwoven winder, 8. No. two baking ovens, 9. No. two extruders, 10. No. three baking ovens; 11. No. three extruders, 12. No. four baking ovens, 13. No. four extruders, 14. No. five baking ovens, 15. No. five extruders; 16. glue spreader, 17. No. six baking ovens, No. 18. aluminum film compounded machines, 19. No. two aluminum film compounded machines, 20. coolers; 21. coating machine, 22. driving machines, 23. plate shearing machines, 24. fishplate bar platforms.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is described further.
As shown in Figure 1; Cutting agency, assistant formation mechanism, shaping mechanism, composite structure and unloader structure are installed on the carrier chain of frame are successively formed continuous production device; Described cutting agency comprises mixer 1 and feed bin 2; Mixer 1 is installed in an end of frame, and feed bin 2 is installed in the discharging opening below of mixer 1; On the carrier chain of the frame of position behind the feed bin 2, assistant formation mechanism is installed; Described assistant formation mechanism comprises nonwoven unreeling machine 3, central layer preforming machine 4, baking oven 5, an extruder 6 and a nonwoven winder 7; Be positioned on the frame on the carrier chain of position, feed bin 2 back two nonwoven unreeling machines 3 are installed, central layer preforming machine 4, baking oven 5, an extruder 6 and a nonwoven winder 7 are installed on the carrier chain of position, nonwoven unreeling machine 3 back successively; Be positioned at installation forming mechanism on the carrier chain of frame in the back position of assistant formation mechanism, described shaping mechanism is the baking oven and the extruder of some staggered installations; On the carrier chain of the frame of position behind the shaping mechanism, composite structure is installed; Described composite structure comprises glue spreader 16, No. six baking ovens 17, aluminum film compounded machine 18,19, cooler 20 and coating machines 21; Glue spreader 16 is installed on the carrier chain of the frame of the back position of last extruder of shaping mechanism, the aluminum film compounded machine of the aluminum film compounded machine of No. six baking ovens 17, No. one 18, No. two 19, cooler 20 and coating machine 21 are installed in position, glue spreader 16 back successively; Position installation unloader structure behind composite structure; Described unloader structure comprises driving machine 22, plate shearing machine 23 and fishplate bar platform 24; Installing drive machine 22 on the carrier chain of the frame of position behind the coating machine 21, driving machine 22 a back installation plate shearing machine 23, plate shearing machine 23 back position installation fishplate bar platform 24.
In the A2 grade fireproof aluminum composite board continuous production device of the present invention; Two~No. five extruders 9,11,13,15 of compartment installation between 8,10,12,14, two~No. five baking ovens of two~No. five baking ovens are installed on the carrier chain of the frame of position behind the nonwoven winder 7.
In the A2 grade fireproof aluminum composite board continuous production device of the present invention, No. two aluminum film compounded machines 19 are installed in position, aluminum film compounded machine 18 back.
During work, pour the inorganic powder for preparing in the mixer 1 into, pour glue into and stir into pasty state, put into feed bin 2,2 times outlets of feed bin have individual baffle plate can adjust the export volume of material; Expect back technology nonwoven and product nonwoven up and down two assist deformed material to advance together; Be controlled at material on the thickness and width of our requirement by the pinch roller on the preforming machine 4 again, get into 5 pairs of central layers of a baking oven and carry out prebake, do extruding for the first time through 6 pairs of central layers of an extruder; Slough the technology nonwoven simultaneously; Because central layer at this moment has certain rigidity, do not need the technology nonwoven to assist, do not slough if the technology nonwoven is thicker in addition; Can when the hot setting of back, have much to be bonded in chip surface, thereby influence product fire protecting performance and peel strength; Because the moulding of central layer needs certain temperature and time with curing; While is for smooth extruding that also need be certain on surface; So the effect of 8,10,12,14 and No. two to No. five extruders 9,11,13,15 of No. two to No. five baking ovens is provided with in order to reach this purpose; The central layer that comes out from No. five baking ovens 14 has been melted on the chip through action of high temperature product nonwoven, and the central layer that comes out from No. five extruders 15 has reached produces A2 desired intensity of grade fireproof aluminum composite plate and flatness; Central layer gets into glue spreader 16 gluings; Make glue have certain viscosity through No. six baking ovens 17 after the gluing; At this moment central layer and up and down the aluminium film just accomplished preparatory compound through aluminum film compounded machine 18 given pressure and temperatures; Strengthen compoundly again through No. two aluminum film compounded machines 19, guarantee that product after compound is smooth and enough peel strengths are arranged, get into after cooler 20 coolings again by coating machine 21 multiple upper protective films; The compound batten of A2 grade fireproof aluminum of multiple diaphragm is sent into plate shearing machine 23 customized cut-offs through driving machine 22 tractions and is become plate, stacks the warehouse to A2 grade fireproof aluminum composite plate through fishplate bar platform 24.
Claims (3)
1.A2 grade fireproof aluminum composite board continuous production device; It is characterized in that: cutting agency, assistant formation mechanism, shaping mechanism, composite structure and unloader structure are installed on the carrier chain of frame are successively formed continuous production device; Described cutting agency comprises mixer (1) and feed bin (2); Mixer (1) is installed in an end of frame, and feed bin (2) is installed in the discharging opening below of mixer (1); Assistant formation mechanism is installed on the carrier chain of the frame of position behind feed bin (2); Described assistant formation mechanism comprises nonwoven unreeling machine (3), central layer preforming machine (4), a baking oven (5), an extruder (6) and nonwoven winder (7); Be positioned on the frame on the carrier chain of feed bin (2) back position two nonwoven unreeling machines (3) are installed, on the carrier chain of position, nonwoven unreeling machine (3) back, central layer preforming machine (4), a baking oven (5), an extruder (6) and nonwoven winder (7) are installed successively; Be positioned at installation forming mechanism on the carrier chain of frame in the back position of assistant formation mechanism, described shaping mechanism is the baking oven and the extruder of some staggered installations; On the carrier chain of the frame of position behind the shaping mechanism, composite structure is installed; Described composite structure comprises glue spreader (16), No. six baking ovens (17), aluminum film compounded machine, cooler (20) and coating machine (21); On the carrier chain of the frame of the back position of last extruder of shaping mechanism glue spreader (16) is installed, No. six baking ovens (17), an aluminum film compounded machine (18), cooler (20) and coating machine (21) is installed successively in position, glue spreader (16) back; Position installation unloader structure behind composite structure; Described unloader structure comprises driving machine (22), plate shearing machine (23) and fishplate bar platform (24); Installing drive machine (22) on the carrier chain of the frame of position behind coating machine (21); Position, driving machine (22) back installation plate shearing machine (23), fishplate bar platform (24) is installed in position, plate shearing machine (23) back.
2. A2 grade fireproof aluminum composite board continuous production device according to claim 1; It is characterized in that: behind nonwoven winder (7), on the carrier chain of the frame of position two~No. five baking ovens (8,10,12,14) are installed, compartment is installed two~No. five extruders (9,11,13,15) between two~No. five baking ovens.
3. A2 grade fireproof aluminum composite board continuous production device according to claim 1 is characterized in that: in position, an aluminum film compounded machine (18) back No. two aluminum film compounded machines (19) are installed.
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CN2009100246833A CN101491960B (en) | 2009-02-26 | 2009-02-26 | A2 fire-proof aluminum composite board continuous production device |
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CN101491960B true CN101491960B (en) | 2012-03-21 |
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CN102529294B (en) * | 2012-01-19 | 2015-06-17 | 无锡顺达智能自动化工程股份有限公司 | Production line of fireproofing composite board with metal surface |
CN104452998B (en) * | 2014-10-30 | 2017-05-17 | 江苏协诚科技发展有限公司 | Manufacturing system for A2-level fireproof core board |
CN106564269A (en) * | 2016-10-19 | 2017-04-19 | 江苏阿鲁镁琪科技有限公司 | Grade-A fireproof metal composite plate production process |
CN106585043A (en) * | 2016-10-19 | 2017-04-26 | 江苏阿鲁镁琪科技有限公司 | Production line of A-level fireproof metallic laminated plate |
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