CN101490322B - Antistatic polyester false twist yarn, process for producing the same, and antistatic special composite false twist yarn including the antistatic polyester false twist yarn - Google Patents

Antistatic polyester false twist yarn, process for producing the same, and antistatic special composite false twist yarn including the antistatic polyester false twist yarn Download PDF

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CN101490322B
CN101490322B CN2007800267148A CN200780026714A CN101490322B CN 101490322 B CN101490322 B CN 101490322B CN 2007800267148 A CN2007800267148 A CN 2007800267148A CN 200780026714 A CN200780026714 A CN 200780026714A CN 101490322 B CN101490322 B CN 101490322B
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yarn
polyester
false twisting
false
antistatic
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CN101490322A (en
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柳原正明
中岛卓
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Teijin Frontier Co Ltd
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Teijin Fibers Ltd
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Abstract

The invention relates to an unstretched multifilament yarn made of a PET type aromatic polyester containing a polyoxyalkylene polyether and an organic ionic compound is stretched and simultaneously false-twisted under specific conditions. The false twisting is stably conducted at a high speed without causing section deformation or fluffing to thereby give a yarn of a fibrous structure having an excellent texture and unsusceptibility to fibrillation. Thus, a polyester false twist yarn having excellent long-term antistatic properties is produced. The unstretched yarn in combination with an unstretched polyester yarn comprising a poly(methyl methacrylate) polymer and/or polystyrene polymer is stretched and simultaneously false-twisted under specific conditions to thereby stably produce at a high speed a composite false twist yarn which is free from fluffing, has excellent bulkiness, gives a spun-yarn feeling, and has excellent long-term antistatic properties. This composite false-twisted yarn is useful especially in applications where static electricity is desired to be diminished, such as school uniforms, uniforms, and dust-proof clothing.

Description

Antistatic polyester false twist yarn and its preparation method and the special composit false twisting finished yarn of antistatic behaviour that contains this antistatic polyester false twist yarn
Technical field
The present invention relates to the special composit false twisting finished yarn of antistatic behaviour that has the polyester false twist yarn and its preparation method of antistatic behaviour and contain this antistatic polyester false twist yarn.Closely and specifically, relate to the polyester false twist yarn of antistatic behaviour and can at a high speed, stably prepare the method for this false twist yarn and the special composit false twisting finished yarn of antistatic behaviour with the core skin structure that contains this antistatic polyester false twist yarn with excellent in te pins of durability.
Background technology
Polyester, wherein especially polyethylene terephthalate or with its aromatic polyester (being designated hereinafter simply as PET is polyester) as main body owing to have the characteristic of numerous excellences, therefore be extensive use of as molding material such as fiber, film, thin slice.But, because polyester has hydrophobicity, so its use in requiring the field of antistatic behaviour is restricted.
All the time, for to give PET be the polyester hydrophily and make its performance antistatic behaviour (static electricity resistance) and carried out various trials, a large amount of motions has been proposed so far.For example, the known polyoxyalkylene that cooperates in polyester is the method (with reference to special public clear 39-5214 communique) of polyether compound, and to cooperate the polyoxyalkylene of non-compatibility basically in polyester be the method (open clear 53-80497 communique, spy with reference to special public clear 44-31828 communique, special public clear 60-11944 communique, spy and open that clear 53-149247 communique, spy are opened clear 60-39413 communique, the spy opens flat 3-139556 communique) of the ionic compound of polyether compound and organic-inorganic.But the situation of reality is: though have antistatic behaviour by the fiber of these polymer blend preparations in common drawn yarn (FOY), but in false twist yarn,, be polyester false twist yarn even therefore do not have the PET of practicality with sufficient antistatic behaviour owing to twisted distortion causes producing fluffing.
On the other hand, the present composit false twisting finished yarn of the good 2 layers of structure of known a kind of bulkiness, short fibre yarn sense, its by will have the elongation rate variance the polyester filament doubling more than 2 kinds, carry out interleaving treatment, then carry out false twisting and process and obtain (for example, with reference to special public clear 61-19733 communique).
But, in recent years, although the requirement for the liquor style of woven or knitted fabric, skin sense of touch, outward appearance etc. is more and more higher, but for using the woven or knitting cloth and silk of existing false twist yarn, almost we can say the such cloth and silk of static that does not have to suppress Pi crack sound with antistatic behaviour.Present present situation is: especially in the purposes of the static that suppresses academic dress, uniform, dust coat etc., in the purposes of women's shirt that directly contacts with skin perhaps or shirt etc., it is the polyester false twist yarn cloth and silk that the PET with antistatic behaviour is not provided so far.
Summary of the invention
The object of the present invention is to provide Novel PET is polyester false twist yarn, this false twist yarn can the be eliminated shortcoming of above-mentioned existing product, the polyester cloth and silk of antistatic property excellence, the method that can stablize this polyester false twist yarn of preparation is provided then, and then provide can make have very good bulkiness, the short fibre yarn sense, simultaneously antistatic property also the polyester cloth and silk of excellent like staple fiber yam outward appearance new polyester composit false twisting finished yarn and can stablize the method for this composit false twisting finished yarn of preparation.
People of the present invention have carried out making great efforts research to achieve these goals, found that if use specific false twisting utensil under specific temperature and twisting count condition, do not stretch with being included in polyester that particular range contains the polymer blend of specific antistatic additive that sliver stretches and the processing of false twisting simultaneously, then can stably prepare can form that durability, liquor style etc. are good, the also new polyester false twist yarn of excellent polyester cloth and silk of antistatic property, thereby finished the present invention.
In addition, it is in the composit false twisting finished yarn that people of the present invention find at polyester, constitute the core sliver by the polyester sliver that contains specific antistatic additive with special ratios, simultaneously constitute skin zone's sliver by the polyester sliver that contains polymethyl methacrylate based polymer or polystyrenic polymer with special ratios, with above-mentioned core sliver not stretch yarn and the not stretch yarn doubling of skin zone's sliver, stretch under given conditions and the processing of false twisting simultaneously, thereby obtain skin zone's sliver with the core sliver of the antistatic behaviour even effect of parcel along its length, thus can be with the process stability of tremendous raising, productivity ratio prepares polyester composit false twisting finished yarn well, this polyester composit false twisting finished yarn can be made has very good bulkiness, the short fibre yarn sense, the while antistatic property is the polyester cloth and silk of excellent like staple fiber yam outward appearance also, thereby has finished the present invention.
According to the invention described above, can provide
Antistatic polyester false twist yarn, it is the false twist yarn of the antistatic polyester multifilament that is made of composition of aromatic polyester, 75 moles of the repetitive of described composition of aromatic polyester contain the Polyethyleneglycol Terephthalate unit more than the %, and contain (a) polyoxyalkylene and be polyethers and (b) be non-reacted basically organic ion compound with aromatic polyester, this antistatic polyester false twist yarn is characterised in that, the electrostatic pressure half-life of this false twist yarn is below 60 seconds, and crimp percent is 10~20%.
The preparation method of antistatic polyester false twist yarn, it is characterized in that, with birefringence is that 0.02~0.05 not stretching sliver satisfies following at the same time, (1)~, (4) stretch under the condition and the processing of false twisting simultaneously, the described sliver that do not stretch carries out melt spinning with composition of aromatic polyester and gets, 75 moles of the repetitive of described composition of aromatic polyester contain the Polyethyleneglycol Terephthalate unit more than the %, and contain, (a) polyoxyalkylene be polyethers and, (b) be non-reacted basically organic ion compound with aromatic polyester
(1) the false twisting instrument uses 3 friction circle dish-types, the material of disk that wherein is positioned at the hypomere at backtwisting position is pottery, the contact length of this disk and mobile sliver is 2.5~0.5mm, and the diameter of this disk be adjacent its top disk diameter 90~98%
(2) false twisting processing temperature is 170 ℃~300 ℃ a temperature,
(3) to add the draw ratio in man-hour be 1.4~2.4 in false twisting,
(4) with respect to the fiber number (Y dtex) of false twist yarn, it is (inferior/as m) to be 15000/Y that T is counted in false twisting 1/2≤ T≤35000/Y 1/2
The special composit false twisting finished yarn of antistatic behaviour, its core sliver (A) comprises the antistatic polyester multifilament that is made of composition of aromatic polyester, 75 moles of the repetitive of described composition of aromatic polyester contain the Polyethyleneglycol Terephthalate unit more than the %, and contain (a) polyoxyalkylene and be polyethers and (b) be non-reacted basically organic ion compound with aromatic polyester, skin zone's sliver (B) comprises the polyester multifilament that is made of composition of aromatic polyester, described composition of aromatic polyester contains polymethyl methacrylate based polymer and/or the polystyrenic polymer of 0.5~3.0 weight %, this special composit false twisting finished yarn is characterised in that, the charged friction of this finished yarn is pressed to below the 2000V, crimp percent is 2~8%, and the average yarn length of skin zone's sliver (B) is than the average yarn long 10~20% of core sliver (A).
The preparation method of the special composit false twisting finished yarn of antistatic behaviour, it is characterized in that, false twisting adds man-hour polyester multifilament being stretched also, to contain (a) polyoxyalkylene and be polyethers and (b) be the not stretching antistatic polyester multifilament that forms of non-reacted basically organic ion compound (A ') with polyester, with in polyester multifilament, contain the polymethyl methacrylate based polymer of 0.5~3.0 weight % and/or the not stretched polyester multifilament of polystyrenic polymer (B ') plying and be used as the processing raw yarn in weight basis, under the condition that all satisfies following (1)~(4), stretch and the processing of false twisting simultaneously
(1) in the line space gas interleaving treatment of will false twisting advancing, form more than 30/entanglement of m,
(2) the false twisting instrument uses 3 friction circle dish-types, the material of disk that wherein is positioned at the hypomere at backtwisting position is pottery, the contact length of this disk and mobile sliver is 2.5~0.5mm, and the diameter of this disk be adjacent its top disk diameter 90~98%
(3) false twisting processing temperature is 170 ℃~300 ℃ a temperature,
(4) with respect to the fiber number (Y dtex) of false twist yarn, it is (inferior/as m) to be 15000/Y that T is counted in false twisting 1/2≤ T≤35000/Y 1/2
The simple declaration of accompanying drawing
Fig. 1 is that the present invention uses, prepares the stretching of false twist yarn and the skeleton diagram of while false twist processing machine, the 1st, polyester is stretch yarn or spinning mixed filament not, the 2nd, thread-carrier (yarn ガ ィ De), 3,3 ' is feed roller, the 4th, interlacing nozzle (ィ Application タ one レ one ス ノ ズ Le), 5 is the 1st section heaters, the 6th, coldplate, the 7th, false twisting instrument (3 friction disc unit), 8 is the 1st outlet rollers, and 9 is the 2nd section heaters, and 10 is the 2nd outlet rollers, the 11st, batching licker-in, the 12nd, polyester false twist yarn bobbin (チ one ズ).
In addition, Fig. 2 is the stereogram of an embodiment of the false twisting disc unit that uses of expression the present invention, the 13rd, and false twisting disk, the 14th, guide disk, the 15th, rotating shaft, the 16th, synchronous belt, the 17th, driving belt.
The specific embodiment
Antistatic behaviour false twist yarn of the present invention is made of the multifilament that comprises specific antistatic behaviour composition of aromatic polyester, and has specific antistatic property and crimp property.Below, for embodiments of the present invention, the order according to the preparation method of the characteristic of the composition of aromatic polyester that constitutes this antistatic behaviour false twist yarn, this false twist yarn and this false twist yarn at length describes successively.
The composition of<formation antistatic behaviour false twist yarn 〉
So-called among the present invention is the PET aromatic polyester that 75 moles of % are above, preferred 85~100 moles of % are Polyethyleneglycol Terephthalate that aromatic polyester is meant polymer repeat unit, mainly to be reacted the polymer that obtains by terephthalic acid (TPA) or its ester formation property derivative and ethylene glycol or its ester formation property derivative as object.
At this PET is in the aromatic polyester, as sour composition, also can minor amounts of copolymerized except terephthalic acid (TPA) other two functionality aromatic carboxylic acids.Above-mentioned copolymer composition can be enumerated M-phthalic acid, phthalic acid, 1, the 5-naphthalenedicarboxylic acid, 2, the 5-naphthalenedicarboxylic acid, 2, the 6-naphthalenedicarboxylic acid, 4,4 '-biphenyl dicarboxylic acid, 3,3 '-biphenyl dicarboxylic acid, 4,4 '-biphenyl ether dioctyl phthalate, 4,4 '-the diphenyl methane dioctyl phthalate, 4,4 '-the diphenyl sulfone dioctyl phthalate, 4,4 '-diphenyl isopropylidene dioctyl phthalate, 1,2-two (phenoxy group) ethane-4,4 '-dioctyl phthalate, 2,5-anthracene dioctyl phthalate, 2,6-anthracene dioctyl phthalate, 4,4 '-to the phenylene dioctyl phthalate, 2, the 5-pyridinedicarboxylic acid, the beta-hydroxy ethoxybenzoic acid, P-hydroxybenzoic acid etc.These two functionalities aromatic carboxylic acids also can will share more than 2 kinds.And, if a spot of words, also the such two functionality alicyclic carboxylic acids of two functionality aliphatic carboxylic acids, cyclohexane cyclohexanedimethanodibasic that can adipic acid, azelaic acid, decanedioic acid, dodecanedioic acid is such, 5-sodiosulfoisophthalic acid etc. more than a kind or 2 kinds with these two functionalities aromatic carboxylic acids and use.
In addition, diol compound is except ethylene glycol, can also be with propylene glycol, butanediol, hexylene glycol, neopentyl glycol, 2-methyl isophthalic acid, ammediol, diethylene glycol (DEG), 1, alicyclic diol that such other aliphatic diols, the 1,4 cyclohexane dimethanol of ammediol is such etc. and their mixture etc. carry out copolymerization.In addition, if a spot of words can be polyoxyalkylene glycol and these diol compound copolymerization of not end-blocking with two terminal or single ends.
And then polyester is being essentially under the scope of wire, also can use trihemellitic acid, the so such polyalcohol of polybasic carboxylic acid, glycerol, trimethylolpropane, pentaerythrite of pyromellitic acid.
Preferred PET is that the object lesson of aromatic polyester can be enumerated such copolyesters such as the homopolymers of polyethylene terephthalate (PET) or poly-M-phthalic acid Polyethyleneglycol Terephthalate, polyethylene terephthalate fourth diester, polyethylene terephthalate decane dicarboxylic acid esters.Wherein, especially preferably can obtain the homopolymers of the polyethylene terephthalate of engineering properties, throwing isoequilibrium.
Above-mentioned PET is that aromatic polyester can synthesize by arbitrary method.For example describe for polyethylene terephthalate, it can easily prepare as following, promptly, by making terephthalic acid (TPA) and ethylene glycol directly carry out esterification, or make the lower alkyl esters of the such terephthalic acid (TPA) of dimethyl terephthalate (DMT) and ethylene glycol carry out ester exchange reaction or make terephthalic acid (TPA) and the ethylene oxide reaction, generate the 1st section reaction of glycol ester and/or its oligomer of terephthalic acid (TPA), then this product is under reduced pressure heated, make it carry out polycondensation reaction and prepare until the 2nd section reaction that forms the degree of polymerization of wishing.
At above-mentioned PET is in the aromatic polyester, as required, also can contain stabilizing agent, delustering agent, colouring agent, other additive.
The antistatic behaviour composition of aromatic polyester that forms false twist yarn of the present invention is to be to cooperate 2 kinds of compositions that specific antistatic additive forms in the aromatic polyester at as described above PET.The polyoxyalkylene that cooperates as the 1st antistatic additive of the present invention is a polyethers (a) so long as be that aromatic polyester is that insoluble compound gets final product basically for PET, it can be the polyoxyalkylene glycol that comprises single oxyalkylene units, also can be the copolymerization polyoxyalkylene glycol that comprises oxyalkylene units more than 2 kinds, can also be that the polyethylene glycol oxide of representing with following general formula (I) is a polyethers in addition.
Figure G2007800267148D00061
In above-mentioned formula (I), Z represents to have the organic compound residue of 1~6 active hydrogen atom, R 1The expression carbon number is alkylidene or the substituted alkylene more than 6, R 2Expression hydrogen atom, carbon number are that 1~40 monovalence alkyl, carbon number are that 2~40 monovalence hydroxyl hydrocarbon or carbon number are 2~40 monovalence acyl group, and k represents 1~6 integer, and n represents to satisfy the integer of n 〉=70/k, and m represents the integer more than 1.
Above-mentioned polyoxyalkylene is that can to enumerate molecular weight be polyethylene glycol more than 4000 to the object lesson of polyethers, molecular weight is the polypropylene glycol more than 1000, polytetramethylene glycol, molecular weight is the ethylene oxide more than 2000, propylene oxide copolymer, molecular weight is the trimethylolpropane ethylene oxide adduct more than 4000, molecular weight is the nonyl phenol ethylene oxide adduct more than 3000, and the addition carbon number is the compound that the replacement ethylene oxide more than 6 forms on the terminal OH base of these compounds, wherein, preferred molecular weight is 10000~100000 polyethylene glycol and is that the addition carbon number is that 8~40 alkyl replaces the compound that ethylene oxide forms on two ends of 5000~16000 polyethylene glycol at molecular weight.
Above-mentioned polyoxyalkylene be the use level of polyether compound (a) with respect to above-mentioned aromatic polyester 100 weight portions, be preferably 0.2~30 weight portion, and then the scope of preferred 2~6 weight portions.When use level than 0.2 weight portion after a little while, the hydrophily deficiency can not show sufficient antistatic behaviour.On the other hand, even use level is more than 30 weight portions, do not think yet the raising of initial antistatic behaviour effect is arranged, can damage the engineering properties of resulting composition on the contrary, and because this polyether compound is easy to ooze out, so can reduce the interlock of thin slice for scale (Le one ダ-) when melt spinning, spinning stability is variation also.
In above-mentioned composition of aromatic polyester,, can and then cooperate organic ion compound (b) as the 2nd antistatic additive in order to improve antistatic behaviour more.Above-mentioned organic ion compound be with PET as matrix be aromatic polyester basically right and wrong reactive and with above-mentioned polyoxyalkylene be polyether compound (a) the also reactive compound of right and wrong basically, for example can preferably enumerate metal organic sulfonate and sulfonic acid quaternary alkylphosphonium salt with following general formula (II), (III) expression.They can use separately, also can will also use more than 2 kinds.
RSO 3?M ......(II)
In following formula (II), R represents that carbon number is that 3~30 alkyl or carbon number are 6~40 aryl, and M represents alkali metal or alkaline-earth metal.In following formula (II), when R was alkyl, this alkyl can be the straight chain shape, perhaps also can have the side chain of side chain.M is Na, K, and the alkali metal of Li etc. or Mg, the alkaline-earth metal of Ca etc., wherein, preferred Li, Na, K.Above-mentioned metal organic sulfonate can use a kind separately, also can use mixing more than 2 kinds.
The mean value that the object lesson of preferred metal organic sulfonate can be enumerated stearyl sodium sulfonate, sodium octyl, dodecyl sodium sulfate, carbon number is 14 sodium alkyl sulfonate mixture, sodium lauryl benzene sulfonate mixture, sodium lauryl benzene sulfonate (gravity die, soft type), lauryl benzene sulfonic acid lithium (gravity die, soft type), lauryl benzene sulfonic acid magnesium (gravity die, soft type) etc.
RSO 3?P?R 1?R 2?R 3?R 4 ......(III)
In the following formula (III), R 1, R 2, R 3And R 4Represent independently that respectively carbon number is that 3~30 alkyl or carbon number are 6~40 aryl.These R 1, R 2, R 3And R 4Preferred respectively carbon number is 5~15 low alkyl group, phenyl or benzyl.In addition, these R 1, R 2, R 3And R 4The total of carbon number be preferably below 60.
Preferred object lesson as above-mentioned sulfonic acid quaternary alkylphosphonium salt, the mean value that can enumerate the alkyl carbon atoms number is that the mean value of 14 alkyl sulfonic acid 4-butyl-phosphonium, alkyl carbon atoms number is that the mean value of 14 alkyl sulfonic acid tetraphenylphosphoniphenolate, alkyl carbon atoms number is 14 alkyl sulfonic acid Ding base triphenyl phosphonium, lauryl benzene sulfonic acid 4-butyl-phosphonium (gravity die, soft type), lauryl benzene sulfonic acid tetraphenylphosphoniphenolate (gravity die, soft type), lauryl benzene sulfonic acid Bian base triphenyl phosphonium (gravity die, soft type) etc.Above-mentioned sulfonic acid quaternary alkylphosphonium salt can only use a kind separately, also can use mixing more than 2 kinds.
Above-mentioned organic ion compound (b) can only use a kind, also can be with more than 2 kinds and usefulness, and it adds up to use level with respect to aromatic polyester 100 weight portions, the scope of preferred 0.05~10 weight portion, and then preferred 0.5~4 weight portion.When less than 0.05 weight portion, the effect that antistatic behaviour improves is little, when surpassing 10 weight portions, can damage the engineering properties of fiber, and because this ionic compound also is easy to ooze out, so can reduce the interlock of thin slice for scale when melt spinning, spinning stability is variation also.
And, under the scope that does not hinder the object of the invention, except above-mentioned antistatic additive, can also in above-mentioned composition of aromatic polyester, cooperate known additive, for example pigment, dyestuff, delustering agent, anti-fouling agent, fluorescent whitening agent, fire retardant, stabilizing agent, ultra-violet absorber, lubrication prescription etc.
The characteristic of<false twist yarn 〉
False twist yarn of the present invention has that crimp percent is 10~20%, the characteristic of crispaturaing of special 12~18% scopes.Crimp percent can obtain the woven or knitted fabric of soft liquor style excellence when this scope.
When crimp percent less than 10% the time, increase in the space between the sliver when making woven or knitted fabric, dyestuff is easy to enter, it is uneven to cause being easy to generate dyeing, is not preferred therefore.On the other hand, when greater than 20% the time, gained grandrelle yarn woven or knitted surfaces forms the tone of white, and the quality of woven or knitted fabric shows as loose sense, is not preferred therefore.
And then the electrostatic pressure half-life of false twist yarn of the present invention is below 60 seconds, preferred 5~40 seconds.Here, the electrostatic pressure half-life is that false twist yarn is carried out that tube is woven or knitting, after the dyeing, damping, utilizes JIS-L1094 charging property test method A method (half-life determination method) to measure the getable value of antistatic behaviour.Here, measure 1/2 the time (second) that decays to initial strip voltage with voltage, short more with this time (second), antistatic property is excellent more to be estimated like this.When electrostatic pressure half-life during greater than 60 seconds, false twist yarn of the present invention does not have antistatic effect or very little, therefore can not reach purpose of the present invention.
In addition, false twist yarn of the present invention is easy to when making woven or knitted fabric fine Auto-regulating System of Density of Heavy Medium to suitable scope, so its total fiber number is that the scope of 50~200dtex (dtex) is suitable, the scope of preferred 50~150dtex.When total fiber number during less than 50dtex, a little less than the TENSILE STRENGTH (Zhang り waist) of woven or knitted fabric, and be difficult to obtain fully intensive woven or knitted fabric, not preferred therefore.On the other hand, when greater than 200dtex, because weight per unit area woven or knitted fabric too becomes greatly, so be not preferred as woven or knitting usefulness.And filamentary fiber number is preferably 1.0~5.0dtex, and the formation long filament number of false twist yarn is preferably 24~96.
The preparation method of<false twist yarn 〉
More than Shuo Ming antistatic polyester false twist yarn of the present invention for example can stably be prepared with good productivity ratio by following method.
Promptly, in preparation method of the present invention, do not produce distortion man-hour in order to add in false twisting, fluffing, and can be at a high speed, stably carry out false twisting processing, to carry out birefringence that melt spinning forms by composition of aromatic polyester be that 0.02~0.05 not stretching multifilament is as the processing raw yarn and use, it is satisfied at the same time stretch under following (one)~(fours') the condition and the processing of false twisting simultaneously, described composition of aromatic polyester be PET be cooperate above-mentioned polyoxyalkylene glycol (a) and ionic antistatic additive (b) in the aromatic polyester equably and composition
(1) the false twisting instrument uses 3 friction circle dish-types, the material of disk that wherein is positioned at the hypomere at backtwisting position is pottery, the contact length of this disk and mobile sliver is 2.5~0.5mm, and the diameter of this disk be adjacent its top disk diameter 90~98%
(2) false twisting processing temperature is 170 ℃~300 ℃ a temperature,
(3) to add the draw ratio in man-hour be 1.4~2.4 in false twisting,
(4) with respect to the fiber number (Y dtex) of false twist yarn, it is (inferior/as m) to be 15000/Y that T is counted in false twisting 1/2≤ T≤35000/Y 1/2
In the melt spinning stage, preferably above-mentioned composition of aromatic polyester is discharged from spinning spinning head fusion, carry out cooling curing and form the long filament shape, with each long filament plying, giving the finish that needs, is to draw under 2000~4500m/ branch, the special 2500~3500m/ condition of dividing at spinning speed.
At this moment, the birefringence of the not stretch yarn (multifilament) that has spinned need be in 0.02~0.05 scope.When birefringence less than 0.02 the time, the tension force that false twisting adds man-hour is low, is easy to produce bound edge (サ one ジ Application グ), and cause because the heat setting inequality that reeling causes, and form the uneven bad reason of dyeing, and closely add the draw ratio rising in man-hour and form tender yarn in false twisting, not preferred therefore.On the other hand, when birefringence greater than 0.05 the time, be easy to take place the raw yarn fluffing, make operation inharmonious, be not preferred therefore.
In the method for the invention, preferably in the operation of spinning and/or draw false twisting processing, carry out the interleaving treatment of sliver by air turbulence.Above-mentioned air interleaving treatment also can be carried out with other operations different with draw false twisting processing, but preferably as shown in Figure 1, interlacing nozzle (4) is set in the draw false twisting processing unit (plant), and just implements this processing in the draw false twisting first being processed.Can suppress to produce fluffing thus, the influence of bringing for the operability of finished yarn.And then, under false twisting, the sliver after the heat setting is implemented air by the interlacing nozzle (not having diagram) that utilizes other and interweave, can fully mix fibre and interweave, make yarn length direction homogenising.By this effect, can form and have at the antistatic property of yarn length direction homogenising and have the finished yarn of feeling of high class.
In the method for the invention, preferably just for example hang on as shown in Figure 1 the draw false twisting processing machine and make and have curling polyester false twist yarn with 2 segmentation heaters at the not stretch yarn that the draw false twisting first being processed is implemented interleaving treatment.And in the example of Fig. 1, above-mentioned polyester not stretch yarn (1) is drawn from package (パ ッ ケ one ジ), carries out the air interleaving treatment through thread-carrier (2) and by the interlacing nozzle (4) that is arranged between 2 pairs of feed rollers (3,3 ').Here, the not stretch yarn that carries out interleaving treatment on one side is stretched to specified multiple between feed roller (3 ') and the 1st outlet roller (8), by the false twisting instrument (7) of 3 spool friction circle dish-types rotating twist on one side.At this moment, false twisting instrument (7) uses following such instrument, that is, the material of disk that this instrument is positioned at the hypomere at backtwisting position is pottery, the contact length of this disk and mobile sliver is 2.5~0.5mm, and the diameter of this disk be adjacent its top disk diameter 90~98%.
Therebetween, sliver is used coldplate (6) cooling of downstream side after utilizing the 1st section heater (5) to carry out heat setting under the twisting state, and carries out backtwisting by false twisting instrument (7).And then, mobile sliver carries out heat-set treatment again with the 2nd section heater (9) that is arranged between the 1st outlet roller (8) and the 2nd outlet roller (10) as required, and then after implementing air and interweaving, be wound into bobbin shape package (12) with batching licker-in (11), thereby be made as the antistatic polyester false twist yarn of purpose.
Consider and carry out draw false twisting processing under high speed, the 1st section heater (5) and the 2nd section heater (9) all are preferably contactless.Especially, the 2nd section heater (9) omits SW-OFF (not using) mostly, but according to the needs of desired liquor style of finished yarn etc., also can use.
In the method for the invention, as mentioned above, importantly false twisting instrument (7) is 3 friction circle dish-types as shown in Figure 2, and the disk that is positioned at the hypomere at its backtwisting position is the disk of pottery system, the diameter of this disk be adjacent its upper reaches disk diameter 90~98%, the contact length that makes this disk and mobile sliver is 2.5~0.5mm.Promptly, false twisting instrument (7) shown in Figure 2 is the instrument that 3 friction circle dish-types that 2 false twisting disks (13) form are installed respectively on 3 rotating shafts (15), each rotating shaft (15) rotates with fixing speed by the synchronous belt (16) that drives with driving belt (17), thereby makes false twisting disk (13) rotation on each.In the method for the invention, the disk of the hypomere that is arranged in the backtwisting position at least in the false twisting disk (13) (the example of Fig. 2 be mounted in the left side spin rotating shaft below disk) be the pottery system, and the diameter of this disk be adjacent its upstream side disk (in the example of Fig. 2, be mounted in central rotating shaft below disk) diameter 90~98%.And should pottery rounding dish and the contact length of mobile sliver be 2.5~0.5mm.
The disk material of hypomere is a pottery in the false twisting instrument (7), and this angle from the disk wearing and tearing considers it is preferred.In addition, knowledge based on people of the present invention, the contact length that makes this disk and mobile sliver is 2.5~0.5mm, when this sliver in twisting end, rolled state enters last backtwisting position, can do one's utmost to reduce the contact area of this disk and sliver, and reducing resistance, this is being effective aspect remarkable minimizing fluffing.Similarly, find by the disk diameter that makes hypomere be adjacent its top disk diameter 90~98%, can reduce the resistance when making guide shift to next step (that is, heat setting), sliver can move smoothly.
In the method for the invention, owing in the long filament that constitutes the sliver that do not stretch, contain above-mentioned 2 kinds of antistatic additive, thereby the method according to this invention, originally be easy to produce the situation of the fluffing that causes by draw false twisting processing, can significantly reduce the generation that draw false twisting adds the processing fluffing in man-hour by adopting above-mentioned condition.Yet, in the time of outside this scope, producing the processing fluffing, the quality that forms for weavability, easy zbility, fabric product causes dysgenic major reason.People of the present invention carry out various researchs, and the result shows in the processing of the draw false twisting of the inventive method, and making the mobile sliver and the contact length of hypomere disk is 2.5~0.5mm, and this angle from remarkable minimizing processing fluffing considers it is effective especially.
False twisting processing temperature among the present invention need be 170~300 ℃.When this temperature during less than 170 ℃, crimp property is low, and liquor style is hard, when greater than 300 ℃, extremely carries out the flattening of finished yarn, produces the processing fluffing, is not preferred therefore.The device that has a contactless heater when use is during as false twist processing machine, and the design temperature that preferably makes the 1st section contactless heater is 170~300 ℃ and heat-treats like this.And, here so-called suitable heter temperature is set according to commercially available false twist processing machine (Supreme Being people's making mechanism 216 hammers are built HTS-15V), suppose its be contactless 1.0~1.5m length, yarn speed for the 800m/ branch~etc. the false twist processing machine of type, therefore, for the situation of using special heater or processing with ultraspeed etc., should suitably adjust design temperature certainly.
And, the heat treatment time of sliver in the 1st section heater is as long as suitably set according to kind, its length and its temperature etc. of heater, when heat treatment time too in short-term, it is insufficient that the crimp percent of finished yarn is easy to become, in addition, be easy to produce because the dyeing inequality in the fluffing of the draw false twisting broken yarn that causes of tension variation, finished yarn, woven or knitted fabric.On the other hand, when heat treatment time was too long, crimp percent had the tendency that too increases.Usually, for the situation of contactless heater, the scope at 0.04~0.12 second, special scope at 0.06~0.10 second is suitable.
And then the draw ratio in the draw false twisting processing is 1.4~2.4th, and is only, the low multiple district beyond in this zone, there is bound edge to take place, and produces the heat setting inequality that causes by reeling, in high multiple district, carrying out the flattening of finished yarn, and then produce the processing fluffing, is not preferred therefore.
In the method for the invention, will the false twisting that stretches and false twisting simultaneously adds man-hour count T (inferior/m) the fiber number Y (dtex) according to false twist yarn is set in (15000~35000)/Y 1/2, preferred (20000~30000)/Y 1/2Scope.When the false twisting number less than 15000/Y 1 / 2(inferior/as m) time, to be difficult to give fine and firm curling, the liquor style hardening is similar to paper when making cloth and silk, when the false twisting number greater than 35000/Y 1/2(inferior/m) time, the generation of broken yarn and fluffing increases, and is not preferred therefore.
In the method for the invention, at first, preferably for the polyester of supplying with the draw false twisting device not stretch yarn carry out interweaving between long filament by air flow in advance.This air interleaving treatment can be carried out draw false twisting processing individually, but preferably in the draw false twisting device interlacing nozzle is set as shown in Figure 1, carries out the method for air interleaving treatment before draw false twisting just.The degree that interweaves with the interleaving degree of in polyester false twist yarn, measuring be 30~80/m, more preferably 50~70/m implements like this.When interleaving degree during less than 30/m, constitute the not deterioration that becomes of the mix between the long filament of stretch yarn of polyester, therefore increasing of single thread fracture when easypro by separating in the draw false twisting operation (taking out from the raw yarn package) bad broken yarn that causes and twisting backtwisting be not preferred.When interleaving degree surpasses 80/m, constitute the obvolvent grow too between the long filament of polyester false twist yarn, yarn forms the state that solidifies, from rather than preferred.
In the method for the invention, preferably using diameter is 40~70mm, and more preferably diameter is that the false twisting disk of 45~62mm is twisted backtwisting.This false twisting disk is for example assembled 2 disks as shown in Figure 2 respectively and is used like this on the false twist unit that is disposed on 3.When the diameter of false twisting disk during less than 40mm, sharply increase at the frictionally damage that causes by the false twisting disk that comprises on the sliver of above-mentioned polymer blend, the generation of broken yarn and fluffing increases.When the diameter of false twisting disk during greater than 70mm, the twisting power that is produced by the false twisting disk reduces, have to obtain the fine and firm situation of curling more, from rather than preferred.In addition, twisting tension raises, and the generation of fluffing increases.And then the operation (lead-in wire) that mobile sliver is imported the false twisting disk becomes extremely difficult.
The move angle of the sliver by the false twisting disk (disk rotating shaft with contact the sliver angulation that moves on the disk periphery) is preferably 30~48 degree, the scopes of preferred especially 32~45 degree.Can reduce the twisting power that produces by disk thus, and can improve the yarn effect of sending, under stable status, twist backtwisting.At this moment, as mentioned above, making the disk of hypomere and the contact length of mobile sliver is 2.5~0.5mm, and this is being effective significantly reducing aspect the processing fluffing.
The antigen fibre of fiber that comprises above-mentioned polymer blend is poor, it is generally acknowledged that the low fiber of this antigen fibre can produce fluffing adding man-hour inevitably, but the method according to this invention, owing to adopted the fibre structure that sliver possessed have the antigen fibre, and the technology of processing simultaneously, therefore add in false twisting and do not produce man-hour such as section deformation, fluffing etc., false twisting processing can be at a high speed, stably carried out, high-quality false twist yarn can be prepared.
The antistatic behaviour false twist yarn of the present invention that obtains like this can be weaved under the state of non-twist, no sizing or be woven or knitting, makes good cloth and silk.At this moment, it is good to weave woven or knitting property, does not have broken yarn and comparatively level and smooth.In addition, according to above such the inventive method, can effectively, stably prepare the polyester false twist yarn of antistatic behaviour, excellent in te pins of durability.
The characteristic of<composit false twisting finished yarn 〉
Secondly, the special composit false twisting finished yarn of antistatic behaviour of the present invention is the composit false twisting finished yarn that has composite construction as mentioned above, and described composite construction is that the skin yarn covers the structure that the periphery of the heart yarn that comprises above-mentioned antistatic polyester long filament forms basically.
Here, the skin yarn that constitutes composit false twisting finished yarn of the present invention comprises and cooperates polymethyl methacrylate based polymer and/or polystyrenic polymer to form as described above in aromatic polyester.Here, as aromatic polyester, 75 moles of % of its whole repetitives are above, special 85 moles comprise Polyethyleneglycol Terephthalate more than the %, preferably its inherent viscosity (using o-chlorphenol to measure down at 35 ℃ as solvent) is below 0.7, preferred especially 0.55~0.70.And this aromatic polyester can have identical composition with the aromatic polyester that constitutes heart yarn, also can have different compositions.
In addition, in these polyester, also can contain known additive, for example pigment, dyestuff, delustering agent, anti-fouling agent, fluorescent whitening agent, fire retardant, stabilizing agent, ultra-violet absorber, lubrication prescription.
The polymethyl methacrylate based polymer, the polystyrenic polymer that cooperate in the aromatic polyester that constitutes the skin yarn can be the amorphism polymer of atactic structure or syndiotactic structure, also can be the crystalline polymers of isotactic structure.In addition, in the scope of not damaging the object of the invention, also can contain copolymer composition.
When the molecular weight of these polymer too hour, following effect of the present invention has the tendency of reduction, therefore preferred its weight average molecular weight is more than 2000, preferred especially 5000~200,000 scope.Specifically, more preferred example can enumerate that weight average molecular weight is 8000~200,000, (with ASTM-D1238 is standard to melt index (MI) A, 230 ℃ of temperature, measure under the condition of heavy burden 3.8kgf) be that 10~30g/10 minute polymethyl methacrylate based copolymer or isotactic polystyrenic polymer or weight average molecular weight are 8000~200,000, melt index (MI) B (with ASTM-D1238 is standard, measures under the condition of 300 ℃ of temperature, heavy burden 2.16kgf) is syndiotactic polystyrene based polymer of 6~50g/10 minute etc.For these polymer, with its melting mixing and when carrying out melt spinning in above-mentioned polyester, therefore the excellent in stability of its heat endurance and dispersity is preferred.
Infer since by above-mentioned polymethyl methacrylate based polymer and/or polystyrenic polymer in polyester mixing and form the cause of fine protuberance on the surface of this fiber, found that the fibre-fibre friction resistance to descend and become and be easy to slide, can produce following such effect thus, promptly, can realize having the woven or knitted fabric of the liquor style of softness and smooth surface sense of touch, the gloss when dyeing on the other hand can maintain level equal when not adding.In order to produce above-mentioned effect, when being benchmark with the weight polyester, the content of above-mentioned polymer needs 0.5~3.0 weight %, preferred 1.0~2.0 weight % to close quantifier.When content during less than 0.5 weight %, the friction between fiberoptic fiber descends insufficient, and therefore the liquor style hardening of gained cloth and silk is not preferred.
On the other hand, when above-mentioned content during greater than 3.0 weight %, the effect that not only above-mentioned polymer adds is saturated, and the stability of the spinning of fiber, stretching process reduces, and broken yarn increases, and is not preferred therefore.And, also polymethyl methacrylate based polymer and polystyrenic polymer can be share, the weight % that this moment, both added up to is in the scope of above-mentioned content.
In the present invention, by the skin yarn is made this composition, can also reach the above-mentioned effects such as sense of touch of improving the composite yarn surface, the most important thing is when in the skin yarn, mixing polymethyl methacrylate based polymer or polystyrenic polymer, owing to compare with the identical unmixed yarn that spins speed, its percentage elongation uprises, so being carried out composit false twisting, they add man-hour, can obtain this mixed yarn and be easy to be engaged in the skin zone of composite yarn, the antistatic sliver as composite object is easy to be engaged in effect such in the core on the contrary.
And, under the scope that does not harm the object of the invention, in the above-mentioned polymer blend that forms the skin yarn, also can cooperate known additive as required, for example pigment, dyestuff, delustering agent, anti-fouling agent, fluorescent whitening agent, fire retardant, stabilizing agent, ultra-violet absorber, lubrication prescription etc.
In composit false twisting finished yarn of the present invention, need the yarn length of the sliver group B of the sliver group A of heart yarn and skin yarn to have difference, especially, the length of sliver group B is preferably long by 10~20% than sliver group A, more preferably long 12~18% scope.At this moment, form sliver group A and mainly be engaged in the core of composit false twisting finished yarn, sliver group B mainly is engaged in the core skin structure in the skin zone.By forming the long difference of this yarn, can stably encase heart yarn along the yarn length direction with antistatic behaviour with the skin yarn, formation can be than the high maintenance antistatic behaviour, and the good result of washing resistance.In addition, more very thin skin yarn can make finished yarn and the soft liquor style of woven or knitted fabric performance that comprises it.In addition, the operability in the woven or knitted fabric operation improves, and can obtain high-quality woven or knitted fabric.
In the present invention, the crimp percent of the above-mentioned the sort of composit false twisting finished yarn that is made of sliver group A and sliver group B need have curling of 2~8% scope, special 3~7% scope.
By making crimp percent, can obtain the woven or knitted fabric of soft liquor style excellence in this scope.With respect to this, when crimp percent less than 2.0% the time, too increase in the space between the sliver when forming woven or knitted fabric, is easy to enter the dyestuff more than the requirement when dyeing, it is uneven to be easy to generate dyeing, is not preferred therefore.On the other hand, when greater than 8.0% the time, gained grandrelle yarn woven or knitted surfaces forms the tone of white, and the quality of woven or knitted fabric shows as loose sense, is not preferred therefore.
And, from the sliver group A that constitutes the composit false twisting finished yarn or sliver group B, take out sliver separately, crimp percent when measuring separately respectively can be identical mutually, also can be different, when the crimp percent of sliver group B is big, be easy to this sliver B mainly is engaged in the skin zone of composit false twisting finished yarn, therefore making woven or during knitted fabric, can improve the liquor style of softness and level and smooth surface touch, be preferred therefore.
For composit false twisting finished yarn of the present invention, and then its charged friction is pressed to below the 2000V, preferably in the scope of 500V~1500V.Charged friction press be with the composit false twisting finished yarn carry out that tube is woven or knitting, after the dyeing, damping, utilize JIS L 1094 charging property test method B methods (frictional electrification pressure determination method) to measure the getable value of antistatic behaviour, when frictional electrification is pressed to (preferably below the 1500V) below about 2000V, can be evaluated as and have antistatic effect.
Composit false twisting finished yarn of the present invention is easy to when making woven or knitted fabric fine Auto-regulating System of Density of Heavy Medium to suitable scope, so its total fiber number is that the scope of 100~300dtex (dtex) is suitable, the scope of preferred 130~270dtex.When total fiber number during less than 100dtex, a little less than the TENSILE STRENGTH of woven or knitted fabric, and be difficult to obtain fully intensive woven or knitted fabric, not preferred therefore.On the other hand, when greater than 300dtex, because weight per unit area woven or knitted fabric too becomes greatly, so be not preferred as woven or knitting usefulness.And, consider from angle with finer property, the total fiber number of preferred sliver group A and sliver group B than with the former/latter counts 40/60~60/40, preferred especially 45/55~55/45 scope.
On the other hand, the filament fiber number of sliver group A and sliver group B can be identical, also can be different, and its average single fiber fiber number need be 1.0~5.0dtex, the scope of preferred 1.2~4.0dtex.When average filament fiber number during less than 1.0dtex, sliver group A carried out with mixing too of sliver group B, thereby was difficult to show the woven or knitted surfaces of gained, was not preferred therefore.On the other hand, when average single fiber fiber number during greater than 5.0dtex, thick and stiffization of liquor style of the woven or knitted fabric of gained brought bad sense of touch to the surface, is not preferred therefore.And, when the filament fiber number of heart yarn and skin yarn B not simultaneously, for the easier sliver group that is engaged in the core of composit false twisting finished yarn, the sliver group that preferably its filament fiber number is big.But if too big, then liquor style is easy to become thick and stiff, and therefore preferred filament fiber number is below the 5.5dtex.
The preparation method of<composit false twisting finished yarn 〉
More than the of the present invention woven or knitted fabric of explanation can for example prepare by following method with polyester composit false twisting finished yarn.Promptly, in that being carried out draw false twisting, polyester multifilament adds man-hour, use polyester not stretch yarn (A ') and polyester not stretch yarn (B ') as the polyester raw yarn of processing usefulness, with they plying, satisfy at the same time and stretch under the condition of following (1)~(4) and false twisting is simultaneously processed and prepared, described polyester not stretch yarn (A ') cooperates above-mentioned polyoxyalkylene glycol (a) and forms with ionic antistatic additive (b), described polyester not stretch yarn (B ') mixes above-mentioned polymethyl methacrylate based polymer and/or polystyrenic polymer.
(1) in the line space gas interleaving treatment of will false twisting advancing, form more than 30/entanglement of m,
(2) the false twisting instrument uses 3 friction circle dish-types, the material of disk that wherein is positioned at the hypomere at backtwisting position is pottery, the contact length of this disk and mobile sliver is 2.5~0.5mm, and the diameter of this disk be adjacent its top disk diameter 90~98%
(3) false twisting processing temperature is 170 ℃~300 ℃ a temperature,
(4) with respect to the fiber number (Y dtex) of false twist yarn, it is (inferior/as m) to be 15000/Y that T is counted in false twisting 1/2≤ T≤35000/Y 1/2
Here, the low elongation side that forms heart yarn not the high elongation rate side of stretch yarn (A ') and formation skin yarn do not have the elongation rate variance between the stretch yarn (B '), when the percentage elongation of stretch yarn B ' not be 70~150%, during especially in the big like this scope of 90~130% scopes, for gained composit false twisting finished yarn, sliver group B mainly is engaged in its skin zone, therefore gained liquor style woven or knitted fabric is more soft and have elasticity, from but preferred.And, when the elongation rate variance greater than 150% the time, liquor style presents loose sense, and is easy to produce tension variation in the draw false twisting manufacturing procedure, is therefore increased by its broken yarn frequency that causes, and can not stably process.
In addition, the low elongation side is stretch yarn (A ') and high elongation rate side after stretch yarn (B ') can not spin respectively and reel not, they are closed yarn supply with draw false twisting processing, also each polymer can be discharged from the fusion simultaneously of different spinning spinning heads, after cooling each sliver group being closed yarn also reels, the processing of supply draw false twisting, in the latter's method, when being 2500~4000m/ branch at spinning speed, when carrying out melt spinning under the scope that special 3000~3500m/ divides, for the polyester that contains 0.5~3.0 weight % polymethyl methacrylate based polymer and/or polystyrenic polymer, the not stretch yarn that gets with polyester is carried out melt spinning with identical speed is compared, can be easily and obtain 70~150% efficiently, therefore special 90~130% big like this percentage elongations is preferred.
Usually, the sliver that contains antistatic additive is easy to fibrillation, in false twisting processing, be easy to produce fluffing, in the present invention, antistatic sliver is engaged in the core, and encase heart yarn and reduce the distortion that adds man-hour with skin zone's sliver, be difficult to occur fluffing man-hour basically adding thus, even therefore in draw false twisting processing, also almost can't see the generation of fluffing.
In the method for the invention, at first need for as described above with the low elongation side not stretch yarn (A ') and high elongation rate side not stretch yarn (B ') close yarn or spinning and mix the not stretching sliver that fibre forms and carry out the air interleaving treatment.
The air interleaving treatment also can be carried out with other operations different with draw false twisting processing, but preferably as shown in Figure 1, interlacing nozzle (4) is set in the draw false twisting processing unit (plant), and just implements this processing in the draw false twisting first being processed.Can suppress to produce the influence that brings to operability thus by the burl that causes of elongation rate variance.
And then, interlacing nozzle by utilizing other (not having diagram) is implemented air to the sliver of heat setting under the false twisting and is interweaved giving, can make fully and mix the fibre homogenising that interweaves, and evenly encase heart yarn at yarn length direction epithelium yarn, by above-mentioned effect, can have the antistatic property of durability and can show feeling of high class.
The degree that interweaves when the air that utilizes interlacing nozzle to carry out too after a little while, low elongation side sliver group A separates with high elongation rate side sliver group B in draw false twisting processing, it is inhomogeneous that fabric face when making woven or knitted fabric is easy to become, particularly the elongation rate variance between stretch yarn A ' and the B ' is not that situation more than 30% increases, therefore preferably make the interleaving degree of in gained composit false twisting finished yarn, measuring be 30/more than the m, special 40/implement like this more than the m.On the other hand, when the interleaving degree of being given by interlacing nozzle was too big, the obvolvent between the single thread too strengthened, and it is thick and stiff that the liquor style when making woven or knitted fabric is easy to become, therefore preferred interleaving degree be 80/below the m.
Then, the not stretch yarn of implementing interleaving treatment for example hangs on as shown in Figure 1 the draw false twisting processing machine with 2 segmentation heaters and makes and have curling polyester false twist yarn.In the example of Fig. 1, as described above the not stretch yarn (1) that 2 kinds of polymer blends spin simultaneously, doubling forms is carried out the air interleaving treatment by the interlacing nozzle (4) that is arranged between 2 pairs of feed rollers (3,3 ').Here, the not stretch yarn of having given the interlacing degree of regulation stretches between feed roller (3 ') and the 1st outlet roller (8) on one side, one side by twisting with the friction of the disk of false twisting instrument (7)., under the twisting state, utilize the 1st section heater (5) to heat-treat therebetween, and, carry out backtwisting by false twisting instrument (7) with after coldplate (6) cooling.And then, mobile sliver carries out heat treatment again with the 2nd section heater (9) that is arranged between the 1st outlet roller (8) and the 2nd outlet roller (10) as required, and then for heat setting false twisting after sliver implement air and interweave, use batching licker-in (11) to be wound into bobbin shape package (12) then, thereby be made as the antistatic polyester composit false twisting finished yarn of purpose.
At this moment, consider and under high speed, carry out draw false twisting processing that the 1st section heater (5) and the 2nd section heater (9) all are preferably contactless.Especially, the 2nd section heater (9) mostly is SW-OFF (not using this heater), but according to needs such as the desired liquor styles of finished yarn, also can use.
In the method for the invention, importantly false twisting instrument (7) is the instrument of 3 friction circle dish-types as shown in Figure 2, the disk material that is positioned at the hypomere at its backtwisting position is pottery, and the contact length that makes mobile sliver and this disk is 2.5~0.5mm, so the diameter of this disk be adjacent its upper reaches disk diameter 90~98%.
Promptly, false twisting instrument (7) shown in Figure 2 is that 3 friction circle dish-types that 2 false twisting disks (13) form are installed respectively on 3 rotating shafts (15), each rotating shaft (15) rotates with fixing speed by the synchronous belt (16) that drives with driving belt (17), thereby makes each false twisting disk (13) rotation.In the method for the invention, the disk of the hypomere that is arranged in the backtwisting position at least in the false twisting disk (13) (the example of Fig. 2 be mounted in the left side spin rotating shaft below disk) be the pottery system, and the diameter of this disk be adjacent its upstream side disk (in the example of Fig. 2, be mounted in central rotating shaft below disk) diameter 90~98%.And should pottery rounding dish and the contact length of mobile sliver be 2.5~0.5mm.
At this moment, consider that the disk material of preferably hypomere is a pottery from anti abrasive angle.People's the research according to the present invention, as can be known in composit false twisting processing of the present invention, by the contact length that makes mobile sliver and this disk is 2.5~0.5mm, can do one's utmost to reduce and finish in twisting, contact area when the sliver of rolled state enters last backtwisting position, and reduce resistance, consequently significantly reduced fluffing, the diameter that makes this disk then is 90~98% a scope of the disk diameter of adjacent its top, the Resistance Value when this makes guide shift to next step (being heat setting specifically) for minimizing and can level and smooth mobile this respect effective etc.Confirming that wherein by the contact length that makes mobile sliver and above-mentioned disk be 2.5~0.5mm, is effective especially for remarkable minimizing processing fluffing.
In the method for the invention, by the combination of above-mentioned each condition, can significantly reduce the generation of processing fluffing.Yet, in the time of outside this scope, producing the processing fluffing, the quality that forms weavability for product on the market, easy zbility, fabric product causes dysgenic major reason.
False twisting processing temperature of the present invention need be at 170~300 ℃.When this temperature during less than 170 ℃, crimp property is low, and liquor style is hard, when greater than 300 ℃, extremely carries out the flattening of finished yarn, produces the processing fluffing, is not preferred therefore.The device that has a contactless heater when use is during as false twist processing machine, and the design temperature that preferably makes the 1st section contactless heater is 170~300 ℃ and heat-treats like this.And, here so-called suitable heter temperature is set according to commercially available false twist processing machine (Supreme Being people's making mechanism 216 hammers are built HTS-15V), suppose its be contactless 1.0~1.5m length, yarn speed for the 800m/ branch~etc. the false twist processing machine of type, therefore, for the situation of using special heater or processing with ultraspeed etc., should suitably adjust design temperature certainly.
Here, the 1st heater in twisting zone is used to improve the do not stretch draftability and the false twisting processability (twisting) of sliver, is during less than 170 ℃ temperature in its temperature for the situation of noncontact heater, the reduction of twisting property, can not give as the curling of the object of the invention, the liquor style when making woven or knitted fabric is similar to paper.In addition, draw false twisting adds the broken yarn in man-hour and the generation of fluffing increases, and therefore the dyeing inequality when also being easy to take place to curl uneven or dyeing is not preferred.On the other hand, when surpassing 300 ℃, add at draw false twisting and to be easy to produce the single thread fracture man-hour, (B ') is easy to produce the single thread fracture for the not stretching sliver of high elongation rate side especially, gained polyester composit false twisting finished yarn has more fluffing, is not preferred therefore.And according to the type of draw false twisting processing machine, the 1st section heater has first half and the latter half of situation of being divided into, in the method for the invention, as long as the first half of the 1st section heater and latter half ofly set same temperature for.
And, the heat treatment time of sliver can be according to the suitably decision such as kind, its length and its temperature of heater in the 1st section heater, but work as heat treatment time too in short-term, it is insufficient that crimp percent is easy to become, in addition, be easy to produce because the dyeing inequality in the fluffing of the draw false twisting broken yarn that causes of tension variation, false twist yarn, woven or knitted fabric, on the other hand, when too long, crimp percent has the tendency that too increases.Therefore when heat-treating with contactless heater, this heat treatment time was 0.04~0.12 second scope usually, and special scope at 0.06~0.10 second is suitable.
And then, for the draw ratio that adds man-hour, 1.4 the~1.7th, only zone, in this zone beyond the time, for low multiple side, there is bound edge to take place, and produce the heat setting inequality that causes by reeling, for high multiple side, carry out the flattening of finished yarn, and produce the processing fluffing, not preferred therefore.
When the fiber number note of composit false twisting finished yarn was made Y (dtex), the false twisting number was set in [(15000~35000)/Y 1/2] inferior/m, more preferably [(20000~30000)/Y 1/2] scope of inferior/m.When false twisting number during less than 15000/Y1/2 time/m, be difficult to give fine and firm curling, the hardening of gained cloth and silk liquor style is similar to paper.When the false twisting number greater than 35000/Y 1/2(inferior/m) time, the generation of broken yarn and fluffing increases.
In the present invention, at first need for supply with the draw false twisting device, close yarn or spinning mix polyester that fibre forms not stretch yarn carry out air in advance and interweave.Air interweaves and can carry out draw false twisting individually and handle, but preferably in the draw false twisting device interlacing nozzle is set as shown in Figure 1, carries out the method for air interleaving treatment before will draw false twisting.The degree that air interweaves with the interleaving degree of in polyester false twist yarn, measuring be 30~80/m, more preferably 50~70/m implements like this.When interleaving degree during less than 30/m, constitute not deteriorations that become of the mixed state between the sliver of stretch yarn of polyester, the generation of the single thread fracture in the draw false twisting operation when separating broken yarn that Shu Buliang causes and twisting backtwisting etc. increases, so is not preferred.On the other hand, when interleaving degree surpassed 80/m, the obvolvent that constitutes between the single thread of polyester false twist yarn too strengthened, and yarn presents the state of curing, from rather than preferred.
The disk size of false twisting instrument is not particularly limited, and preferred diameter is the disk of 40~70mm, and more preferably diameter is the disk of 45~62mm.For example respectively assembling 2 disks as shown in Figure 2 on the false twist unit that is disposed on 3 uses like this.When disk diameter during less than 40mm, the frictionally damage that is caused by disk of sliver group A ' increases, and the generation of broken yarn and fluffing is easy to increase.On the other hand, when greater than 70mm, the twisting power that is produced by disk reduces, and is difficult to give fully and curls.
The move angle of the sliver by this disk (disk rotating shaft with contact the sliver angulation that moves on the disk periphery) is preferably 30~48 degree, the scopes of preferred especially 32~45 degree.Can reduce the twisting power that produces by disk thus, and can improve the yarn effect of sending, under stable status, twist backtwisting.
Usually, the sliver that contains antistatic additive is easy to fibrillation, in false twisting processing, be easy to produce fluffing, in the present invention, antistatic sliver be engaged in the core, and encase heart yarn and reduce the distortion that adds man-hour with skin zone's sliver, be difficult to occur fluffing man-hour adding thus, and select the false twisting processing conditions as described above, so both cooperatively interact, the few generation fluffed, and obtains very good composit false twisting finished yarn.
The composit false twisting finished yarn of the present invention that obtains so for example can be under the state of non-twist, no sizing be made fabric by water jet looms etc., and this moment can be good in weavability, does not also have under the situation of broken yarn etc. and successfully weaves.The cloth and silk that comprises polyester composit false twisting finished yarn of the present invention has good antistatic behaviour, in addition, even aspect the sense evaluation, very satisfied thickness is arranged also, and have feeling of high class, form soft and present the cloth and silk of the like staple fiber yam presentation quality style of good expansion sense.
Embodiment
Below, by embodiment and comparative example and then specifically describe the present invention.And each measured value shown in the example is the value of measuring in order to following method.In addition, the short of explanation especially of " part " in the example, its meaning is meant weight portion.
(1) inherent viscosity
Composition of aromatic polyester is dissolved in o-chlorphenol, uses Ubbelohde viscometer (ゥ ベ ロ-デ viscosity tube), under 35 ℃, measure.
(2) spinning broken yarn
Carry out the melt spinning in 1 week with melt spinning equipment, the number of times of record broken yarn, with the spinning broken yarn number of times of per 1 day 1 spindle as the spinning broken yarn.Wherein, the broken yarn number of times does not comprise the broken yarn that is caused by artificial or mechanical reason.
(3) birefringence
According to well-established law, use light microscope and compensator, by the surface observation of fiber to the delay (リ タ one デ one シ ョ Application) of polarised light try to achieve.
(4) move angle
The sliver that moves on the false twisting disk is taken pictures, the move angle degree θ of sliver on the disk of each false twisting disk of actual measurement on the photograph, with the mean value of these measured values as move angle.
(5) draw false twisting broken yarn
The draw false twisting processing that utilizes Supreme Being people's making mechanism 216 hammer " HTS-15V " (forms of contactless heater in the 2 heater false twist processing machines) of building to carry out for 1 week is continuously made the draw false twisting broken yarn with 1 per broken yarn of 1 day of draw texturing machine time number scale.Wherein, the broken yarn number of times do not comprise the broken yarn (tieing broken yarn) before and after the tieing or the broken yarn when automaticallying switch etc., by broken yarn artificial or that mechanical reason causes.
(6) crimp percent
On the polyester false twist yarn sample, apply the tension force of 0.044cN/dtex, it is wound on the ryce, make the reeled yarn of about 3300dtex.In an end load 0.0177cN/dtex and these 2 heavy burdens of 0.177cN/dtex of this reeled yarn, measure through the length S0 (cm) after 1 minute.Then, under the state of removing the 0.177cN/dtex heavy burden, in 100 ℃ boiling water, carry out 20 minutes processing.Remove the heavy burden of 0.0177cN/dtex after boiling water treating, air dry is 24 hours under free state, and the heavy burden of load 0.0177cN/dtex and 0.177cN/dtex is once more measured through the length S1 (cm) after 1 minute.Then, remove the heavy burden of 0.177cN/dtex, measure, try to achieve S2 (cm), calculate crimp percent with following formula through the length after 1 minute.And, in present embodiment and comparative example, represent with the mean value of 10 measured values.
Crimp percent (%)=[(S1-S2)/S0] * 100
(7) false twist yarn, the intensity of composit false twisting finished yarn, percentage elongation
According to JIS L-1013-75, measure fracture strength and elongation at break.
(8) fluffing number
Use eastern レ (strain) system DT-104 type fluffing counting device, the speed METHOD FOR CONTINUOUS DETERMINATION that the polyester false twist yarn sample is divided with 500m/ 20 minutes, instrumentation produces plays approximate number, represents with the number that is equivalent to per 10,000 m sample lengths.
(9) liquor style
By expert's organoleptic test, be divided into following level.
(soft feeling)
Level 1: thoughts and feelings with soft and elastic
Level 2: lack soft feeling a little but can feel resilience
Level 3: have dry and astringent sense of touch or hard sense of touch.
(short fibre yarn sense)
Level 1: very bulk and be rich in the short fibre yarn sense.
Level 2: lack the short fibre yarn sense a little.
Level 3: have the sense of touch of similar flat yarn (Off ラ ッ ト ャ one Application ラ ィ Network) or hard sense of touch.
(10) charging property test: A method (half-life determination method)
False twist yarn is carried out that tube is woven or knitting, after the dyeing, damping, makes sample charged in corona discharge field, and (ス タ テ ィ ッ Network ォ ネ ス ト メ-タ) measures this and with voltagely decays to for 1/2 time (second) to use the electrostatic attenuation tester then.Short more with this time (second), antistatic property is excellent more to be estimated like this.
(11) charging property test: B method (frictional electrification pressure determination method)
While making sample rotation friction cloth friction, measure produce with voltage.Concrete order is carried out according to JIS L 1094 charging property test method B methods (frictional electrification pressure determination method).Needing only this frictional electrification pressure is about 2000V following (below the preferred 1500V), just can be evaluated as to have antistatic effect.
(12) interleaving degree
On the yarn end of about 1.2m polyester false twist yarn, apply the heavy burden of 0.2cN/dtex, vertically suspend in midair from the fixing point that is installed in dividing plate top, use is equivalent to the fishhook type hook (Off ッ Network) of the weight of 0.1cN/dtex heavy burden, insert this fishhook type hook by the top fixing point, till wait hook nature falls and with its taking-up.Then, insert hook again, carry out same operation in the position at 2mm place below halt.It is long until the yarn through 1m to repeat aforesaid operations, with link up with therebetween the inferior number scale that stops to do interleaving degree (individual/m).
(13) melt viscosity (MVPM, MVPS, MVPEs)
The melt viscosity of polymethyl methacrylate based polymer, polystyrenic polymer and polyester (MVPM, MVPS and MVPEs) uses Tianjin, island melt flow rate (MFR) analyzer (Off ロ one テ ス タ one) of Shimadzu Seisakusho Ltd.'s system, and use the jet pipe (ォ リ Off ィ ス) of discharging the diameter 0.5 φ mm x long 1mm in hole, under the condition of 295 ℃ of temperature cylinders, heavy burden 20KG, measure.Detect the extrusion pressure of this moment, for inquire at home and abroad in the viscosity formula value.The melt viscosity MVPEs of the substrate polyester of measuring is 1400 pools.The poly methyl methacrylate polymer that calculating is measured or the melt viscosity of poly styrene polymer are with respect to the ratio of this value.
(14) melt index (MI)
The melt index (MI) of polymethyl methacrylate based polymer, polystyrenic polymer is measured according to ASTMD-1238.
(15) elongation rate variance
With stretch yarn sample not in the constant temperature and humidity room that remains in 25 ℃ of temperature, humidity 60%, place 1 round the clock after, on the cupping machine Tan Xilun (テ Application シ ロ Application) of the sample of length 100mm is fixed on (strain) Shimadzu Seisakusho Ltd.'s system, the speed of dividing with 200mm/ stretches, record heavy burden-extension curve.Figure by record is formulated 2 groups the heavy burden-extension curve that constitutes sliver, reads the percentage elongation when rupturing separately, its difference is remembered the elongation rate variance of do not stretch the sliver group A ' and the sliver group B ' that do not stretch.
In addition, when measuring the elongation rate variance of sliver group (A) and sliver group (B), the percentage elongation when measuring each sliver group fracture by heavy burden-extension curve of using the Tan Xilun extensiometer to obtain.Percentage elongation (Ea%) of trying to achieve sliver group (A) and the absolute value that contains as the difference of the percentage elongation (Eb%) of the sliver group (B) of the poly styrene polymer of amorphism polymer or poly methyl methacrylate polymer, with (Eb)-(Ea) as extending rate variance.And, in the present invention, this sliver group A and this sliver group B that mix fine raw yarn interweave, when the mensuration of percentage elongation, preferably this sliver group A, B are individually taken a sample, individually measure, even but under the mixed fiber yarn state that interweaves, measure, also can discern the elongation at break of this sliver group A, B by the heavy burden-extension curve that obtains, therefore under the state of mixed fiber yarn, directly carry out elongation measurement here.And, mix the fine measured value of the percentage elongation of sample sliver afterwards and compare with the measured value of the sliver of spot sample, the tendency of low 10-20% is arranged, but the elongation rate variance equates.
(16) yarn of sliver group A and sliver group B is long poor
Apply the heavy burden of 0.176cN/dtex (0.2g/de) at an end of 50cm composit false twisting finished yarn, vertical suspention is carried out mark correctly with the interval of 5cm.Take off heavy burden, correctly cut mark part, make 10 samples.Take out the long filament of 10 skin portions and the long filament of core respectively from this sample, apply the heavy burden of 0.03cN/dtex (1/30g/de) on each single thread, each length is measured in vertical suspention.Carry out above-mentioned mensuration for 10 samples, each mean value note is made Lb (the skin yarn is long) and La (heart yarn is long), it is long poor to calculate yarn with following formula.
Yarn long poor=(Lb-La)/Lb * 100%
Embodiment 1~3, comparative example 1~5
In the ester exchange reaction jar, pack into 100 parts of dimethyl terephthalate (DMT)s, 60 parts of ethylene glycol, calcium acetate 1 water salt 0.06 part (is 0.066 mole of % with respect to dimethyl terephthalate (DMT)) and as 0.013 part of the cobalt acetate 4 water salt (is 0.01 mole of % with respect to dimethyl terephthalate (DMT)) of positive toner, this reactant was warming up to 220 ℃ with 4 hours from 140 ℃ under nitrogen atmosphere, the methyl alcohol that will generate in retort distillates outside the system on one side, Yi Bian carry out ester exchange reaction.After ester exchange reaction finishes, in reactant mixture, add trimethyl phosphate 0.058 part (is 0.080 mole of % with respect to dimethyl terephthalate (DMT)) as 0.024 part of stabilizing agent and dimethyl silicone polymer as defoamer.
Then, in reactant mixture, add 0.041 part of antimony trioxide (is 0.027 mole of % with respect to dimethyl terephthalate (DMT)) after 10 minutes, heat up in a steamer superfluous ethylene glycol simultaneously on one side,, afterwards reactant mixture is moved in the polymerisation jar Yi Bian be warming up to 240 ℃.Then, with 1 hour 40 minutes pressure is decompressed to 1mmHg from 760mmHg, be warming up to 280 ℃ from 240 ℃ simultaneously, make it carry out polycondensation reaction, in the reaction product that obtains like this, the water-insoluble polyethylene glycol oxide that adds with following chemical formulation with the weight portion shown in the table 1 respectively under vacuum is polyethers { antistatic additive (a) } and sodium lauryl benzene sulfonate { antistatic additive (b) }, and then make it carry out 240 minutes polycondensation reaction, then under vacuum, add as 0.4 part of チ バ カ ィ ギ one society's system " ィ Le ガ ノ ッ Network ス " 1010 (registration mark) of antioxidant, then and then carry out 30 minutes polycondensation reaction.The polymer that will add antistatic additive like this in the polymerisation operation and get utilizes well-established law to laminate.This inherent viscosity that contains the composition of aromatic polyester of antistatic additive is 0.657, and softening point is 258 ℃.
Figure G2007800267148D00251
Utilize well-established law to carry out drying the thin slice that obtains like this.Then, drying slice is supplied with melt spinning equipment, carry out fusion with well-established law respectively, import in the rotary components (ス ピ Application パ ッ Network) by Rotary District (ス ピ Application Block ロ ッ Network), make its having worn from be assembled in this rotary components the spinning spinning head that portals of 36 circular row discharge, use cooling air to cool off, solidify from common cross-flow type spinning can, and give spinning oil, boundling becomes 1 sliver simultaneously, pull with the speed shown in the table 1, the polyester that obtains the 140dtex/36 long filament is stretch yarn not.Respectively the birefringence of stretch yarn is not as shown in table 1.
With this polyester not stretch yarn be contained in draw false twisting processing machine 216 hammers that Supreme Being people makes machine (strain) system respectively and build on " HTS-15V ", as shown in Figure 1, leading portion and back segment in draw false twisting processing, making stretch yarn not respectively is the interlacing nozzle that the compressed air of 1.8mm blows out the hole by having the aperture, implementing air simultaneously, to interweave with to make the interleaving degree of finished yarn under the flow that divides at 60nL/ be 50/m, setting draw ratio for is 1.60, the 1st section heater (noncontact type) temperature is 250 ℃ a condition, is 43 degree with the false twisting instrument of 3 friction circle dish-types with move angle, false twisting number * Y 1 / 2=about 26000[is wherein, Y=false twist yarn total fiber number (dtex)] such condition carries out draw false twisting processing, the speed of dividing with 800m/ is wound into the bobbin shape, obtains the polyester false twist yarn of 84dtex/36 long filament (average single thread fiber number is 2.1dtex).The rerum natura of gained polyester false twist yarn is shown in table 1.
The false twisting instrument that use this moment is 3 friction circle dish-types shown in Figure 2, the disk that wherein is positioned at the hypomere at backtwisting position is the pottery system, the contact length of this disk and mobile sliver is 1.5mm, and the diameter of this disk is 57mm, be adjacent its top disk diameter 95%, except the ceramic rounding dish of the hypomere that is positioned at the backtwisting position, other disks use diameter to be 60mm, the thickness false twisting disk as the polyurethane system of 9mm.
Secondly, use the gained false twist yarn to prepare the knitwear knitted fabric, and measure antistatic behaviour.The antistatic property of knitted fabric the results are shown in table 1.
In addition, the false twist yarn of the present invention that obtains more than the use is weaved by water jet looms under the state of non-twist, no sizing, and making weight per unit area is 1 35g/m 2Flat fabric.At this moment, weavability is good, the broken yarn when not weaving and comparatively level and smooth.After weaving, use liquid-flow dyeing machine that this flat fabric is carried out 20 minutes relaxation processes in boiled water, after and then carrying out preboarding and handling, in the sodium hydrate aqueous solution of 3.5 weight %, under boiling temperature, carry out alkali decrement treatment (reduction rate 20%).And then dye, finalization handles, and makes the cloth and silk that comprises polyester composit false twisting finished yarn.
Carry out the sense evaluation for the cloth and silk that obtains, the result has very satisfied thickness, and has feeling of high class, is softness and the cloth and silk (embodiment 1~3) that presents the like staple fiber yam presentation quality style of good expansion sense.
In addition, in order to compare, the polyester false twist yarn that will prepare under the condition beyond the present invention is made same cloth and silk and is estimated (comparative example 1~5).
With the concentrated following table 1 that is shown in of the experimental result of embodiment 1~3 and comparative example 1~5.And, shown in (b) concrete composed as follows of the antistatic additive in the table 1 (a).
Antistatic additive (a): the water-insoluble polyethylene glycol oxide is a polyethers
Antistatic additive (b): sodium lauryl benzene sulfonate, (each numerical value in the table 1 is represented the weight portion with respect to aromatic polyester 100 weight portions respectively.)
Table 1
Embodiment 1 Embodiment 2 Embodiment 3 Comparative example 1 Comparative example 2 Comparative example 3 Comparative example 4 Comparative example 5
Antistatic additive (a) 4 4 4 4 0 0 4 4
Antistatic additive (b) 2 2 2 0 2 0 2 2
Having or not of antistatic additive (a), (b) have (a), (b) have (a), (b) have (a) only arranged (b) only arranged Do not have (a), (b) have (a), (b) have
Birefringence 0.035 0.02 0.05 0.03 0.03 0.03 0.015 0.055
Spinning speed (m/ branch) 3000 2000 4500 2800 2800 2800 1500 5000
Draw ratio (doubly) 1.8 2.4 1.4 2.0 2.0 2.0 2.5 1.3
Crimp percent (%) 15 11 19 15 13 17 10 18
Charging property test A method (second) B method (V) 15 1000 30 1100 15 800 75 2800 105 1850 150 3200 70 2100 78 2000
Liquor style soft feeling (rank) 1 1 1 3 3 3 3 3
The spinning broken yarn (inferior/day) 3 5 7 8 98 6 235 125
The draw false twisting broken yarn (inferior/day) 3 6 9 19 89 6 432 112
Fluffing (individual/10 4m) 3 5 7 48 285 15 321 548
Finished yarn intensity (cN/dtex) 3.8 3.4 3.8 3.5 2.3 3.8 3.0 2.3
Finished yarn percentage elongation (%) 26 21 24 25 16 28 14 15
Embodiment 4~6, comparative example 6~7
With the polyester that obtains among the embodiment 2 not stretch yarn carry out draw false twisting processing under the conditions shown in Table 2, obtain the polyester false twist yarn of rerum natura shown in the table 2.The draw false twisting broken yarn of this moment and fluffing generation situation are shown in table 2.Estimate its quality for these polyester false twist yarns with above-mentioned method, obtain the result shown in the table 2.
Table 2
Embodiment 4 Embodiment 5 Embodiment 6 Comparative example 6 Comparative example 7
Hypomere disk contact length (mm) 1.5 2.5 0.5 2.7 0.3
The spinning broken yarn (inferior/day) 3 3 6 3 51
The draw false twisting broken yarn (inferior/day) 4 5 7 51 93
Finished yarn fluffing (individual/10 4m) 3 5 8 48 151
Weavability, stop platform (inferior/day) 2 2 3 28 63
Crimp percent (%) 14 15 16 17 15
False twist yarn; Intensity (cN/dtex) 3.3 3.4 3.0 2.8 2.4
False twist yarn; Percentage elongation (%) 22 23 21 18 12
Liquor style soft feeling (rank) 1 1 1 3 3
Antistatic behaviour A method (second) 15 28 23 58 51
Antistatic behaviour B method (V) 1100 1090 1250 1800 1900
Remarks Operation has some setbacks Operation has some setbacks
Embodiment 7~9, comparative example 8~10
For the polyester that obtains among the embodiment 2 stretch yarn not, the dirtiest disk contact length in the change false twisting processing and this disk diameter are with respect to the ratio (St contrasts %) of the diameter (Standard) of adjacent its upstream side disk, carry out draw false twisting processing under the conditions shown in Table 3, obtain the polyester false twist yarn of rerum natura shown in the table 3.The draw false twisting broken yarn of this moment and fluffing generation situation are shown in table 3.Estimate its quality for these polyester false twist yarns with above-mentioned method, obtain the result shown in the table 3.
Table 3
Disk contact length mm Disk diameter St contrasts % Finished yarn St/EL% Crimp percent % Process individual/10 of fluffing 4m
Comparative example 8 2.7 88 2.4/13 14 86
Comparative example 9 6.0 100 2.3/11 14 351
Comparative example 10 0.3 88 2.6/14 15 69
Embodiment 7 1.0 95 3.4/24 16 3
Embodiment 8 2.0 91 3.5/23 16 5
Embodiment 9 0.5 98 3.3/21 16 5
The ratio (%) of hypomere disk diameter with respect to the diameter (Standard) of the disk of adjacent its upstream side represented in " St contrast " in [notes] table 3.In addition, for " St/EL% " of finished yarn, represent that respectively St is fracture strength (cN/dtex), EL is elongation at break (%).
Embodiment 10~13, comparative example 11~14
For the polyester that obtains among the embodiment 2 stretch yarn not, except making false twisting number * Y 1/2{ wherein, Y is false twist yarn fiber number (dtex) } and false twisting processing temperature are beyond the condition shown in the table 4, and other carry out draw false twisting processing under the condition identical with embodiment 2, obtain the polyester false twist yarn shown in the table 4.The draw false twisting broken yarn of this moment and fluffing generation situation are shown in table 4.In addition, estimate its quality with above-mentioned method, obtain the result shown in the table 4 for these polyester false twist yarns.
Table 4
Twisting count/m False twisting temperature ℃ Crimp percent % Knitted fabric quality style soft feeling Process individual/10 of fluffing 4m Antistatic behaviour A method (second)
Embodiment 10 26000 180 13 1 3 25
Embodiment 11 // 200 15 1 4 30
Embodiment 12 // 250 16 1 6 18
Embodiment 13 // 300 18 1 8 21
Comparative example 11 // 310 20 3☆ 148 60
Comparative example 12 // 160 8 3 106 63
Comparative example 13 36000 200 15 3 173 60
Comparative example 14 14000 200 12 3 131 67
[notes] ☆ liquor style hard (sensation of rustling is arranged)
Embodiment 14~16, comparative example 15~17
To obtain by the method for embodiment 1, to contain the water-insoluble polyethylene glycol oxide be that the dry polymer note of polyethers { antistatic additive (a) } and sodium lauryl benzene sulfonate { antistatic additive (b) } is made A1.
On the other hand, be 0.64 in inherent viscosity, softening point is to cooperate polystyrenic polymer (is that the melt index (MI) (measuring under 300 ℃ of temperature, the heavy burden 2.16kgf) of benchmark is the 10g/10 branch with PSASTM-D 1238) or polymethyl methacrylate based polymer with the amount shown in the table 5 respectively in 258 ℃ the polyethylene terephthalate (PET) (PMMA: with ASTM-D1238 is the melt index (MI) (measuring under 230 ℃ of temperature, heavy burden 3.8kgf) of benchmark, modulate the particle of polyethylene terephthalate, carry out drying with well-established law.(be denoted by dry polymer B1.)
Utilize the composite spinning equipment of having equipped double screw extruder respectively with the well-established law fusion above-mentioned dry polymer A1 and dry polymer B1, import the composite spinning rotary components by the Rotary District.Polymer A 1 having worn from be assembled in this rotary components 36 circular row spinning spinning heads of portalling discharge, polymer B 1 is discharged by having worn the spinning spinning head that 48 circular row portal.Then, use the cooling air from common cross-flow type spinning can to carry out cooling curing for 2 groups of polymer flows of discharging, and give spinning oil, boundling becomes 1 sliver simultaneously, the speed of dividing with 3200m/ pulls, and the polyester that obtains the 280dtex/84 long filament is stretch yarn (embodiment 14~16) not.
In addition, in order to compare, under the condition beyond the present invention, carry out same experiment (comparative example 15~17).As shown in Table 5, in the comparative example 15 of addition less than 0.5 weight % of polystyrene (PS), 2 the elongation rate variance of the group under the stretch yarn state is not less than 70%, and the long difference of the yarn of the sliver group A of gained false twist yarn and sliver group B is less than 10%.
Process stability during melt spinning is as shown in table 5, and for the addition of the polystyrene comparative example 2 greater than 3.0 weight %, broken yarn mostly occurs in spinning process.
With the polyester that obtains separately not stretch yarn be contained in Supreme Being people's making mechanism 216 hammers respectively and build on the HTS-15V, as shown in Figure 1, at leading portion and back segment, making stretch yarn not respectively is the interlacing nozzle that the compressed air of 1.8mm blows out the hole by having the aperture, implementing air simultaneously, to interweave with to make the interleaving degree of finished yarn under the flow that divides at 60nL/ be 50/m, setting draw ratio for is that 1.60, the 1st sections heaters (noncontact type) temperature is 250 ℃ a condition, as the false twisting disk, is 43 degree, false twisting number * Y at move angle with the polyurethane discs of diameter 60mm, thickness 9mm 1/2[wherein, Y=composit false twisting finished yarn fiber number (dtex)] be to stretch and the processing of false twisting simultaneously under near 26000 such conditions, the speed of dividing with 800m/ is wound into the bobbin shape, obtains the polyester false twist yarn of 180dtex/84 long filament (average single thread fiber number is 2.1dtex).The core that constitutes this polyester composit false twisting finished yarn is the low elongation side sliver group A (90dtex/36 long filament) that comprises polymer A 1, and skin zone is the high elongation rate side sliver group B (90dtex/48 long filament) that comprises polymer B 1.
These polyester composit false twisting finished yarns are formed fabric with following method, and estimate its quality.It the results are shown in table 5.By this table 5 as can be known, the addition of polystyrene has hard liquor style less than the fabric of 0.5 weight % in the comparative example 15.In the comparative example 2 of addition greater than 3.0 weight % of polystyrene, more generation draw false twisting broken yarn and fluffing.In addition, use gained composit false twisting finished yarn to prepare the knitwear knitted fabric, measure antistatic behaviour.Antistatic property the results are shown in table 5.
Secondly, the relaxation processes of using liquid-flow dyeing machine above-mentioned composit false twisting finished yarn to be carried out in boiled water 20 minutes, and then carry out preboarding and handle, then so that dye, finalization handles, and makes the cloth and silk that comprises polyester composit false twisting finished yarn.
And, in the weaving process of composit false twisting finished yarn of the present invention, under the state of non-twist, no sizing, make flat fabric by water jet looms, weavability is good as a result, does not have broken yarn and comparatively level and smooth.
In addition, after weaving, use liquid-flow dyeing machine that this fabric is carried out 20 minutes relaxation processes in boiled water, after and then carrying out preboarding and handling, utilize the sodium hydrate aqueous solution of 3.5 weight % under boiling temperature, to carry out alkali decrement treatment (reduction rate 20%).And then dye, finalization handles, and makes the cloth and silk that comprises polyester composit false twisting finished yarn.
Carry out the sense evaluation for the cloth and silk that is obtained by the present invention (embodiment 14~16), the result has very satisfied thickness, and has feeling of high class, is softness and the cloth and silk that presents the like staple fiber yam presentation quality style of good expansion sense.
Table 5
Embodiment 14 Embodiment 15 Embodiment 16 Comparative example 15 Comparative example 16 Comparative example 17
Additive in the polymer B PS *1 PS *1 PMMA *2 PS *1 PS *1 PS *1
PS *1·/PMMA *2Addition (weight %) 0.5 1.5 3.0 0.3 3.5 1.5
The kind of antistatic additive in the polymer A *3 (a) and (b) (a) and (b) (a) and (b) (a) and (b) (a) and (b) Only (a)
The elongation rate variance (%) of A ' and B ' 70 110 150 50 180 105
The average yarn length of sliver group A and sliver group B poor (%) 10 13 20 8 23 12
Crimp percent (%) 7.1 5.5 3.1 4.7 4.9 5.1
Charging property test A method (second) 25 25 35 60 105 150
With B method (V) 1500 1100 1000 1900 1880 3200
Short fibre yarn sense (rank) 1 1 1 3 3 1
Soft feeling (rank) 1 1 1 3 3 2
The spinning broken yarn (inferior/day) 1 3 5 4 70 2
The draw false twisting broken yarn (inferior/day) 5 7 9 10 98 4
Finished yarn fluffing (individual/10 4m) 2 1 5 15 258 7
Finished yarn intensity (cN/dtex) 2.3 2.4 1.9 2.5 1.2 2.4
Finished yarn percentage elongation (%) 23 22 19 24 13 21
* 1.PS: polystyrenic polymer
* 2.PMMA: polymethyl methacrylate based polymer
* 3. antistatic additive: (a) the water-insoluble polyethylene glycol oxide is a polyethers
(b) sodium lauryl benzene sulfonate
Embodiment 17~19, comparative example 18~19
With the polyester of embodiment 15 gained not stretch yarn under the false twisting condition shown in the table 6, carry out draw false twisting processing, obtain the polyester composit false twisting finished yarn of rerum natura shown in the table 6.The draw false twisting broken yarn of this moment and fluffing generation situation are shown in table 6.Estimate its quality for these polyester composit false twisting finished yarns with above-mentioned method, obtain the result shown in the table 6.At this moment, by encasing heart yarn (antistatic composition), reduce distortion as can be known, can not produce fluffing, this angle from antistatic behaviour considers it is important.
Table 6
Embodiment 17 Embodiment 18 Embodiment 19 Comparative example 18 Comparative example 19
Hypomere disk contact length (mm) 1.5 2.5 0.5 2.7 0.3
The spinning broken yarn (inferior/day) 3 3 6 3 51
The false twisting broken yarn (inferior/day) 4 5 7 51 93
Finished yarn fluffing (individual/10 4m) 3 5 8 48 151
Weavability, stop platform time/day 2 2 3 28 63
Crimp percent (%) 4.0 5.1 6.3 7.6 5.1
False-twisted yarn line strength (cN/dtex) 2.3 2.4 2.0 1.8 1.4
False-twisted yarn percentage elongation % 22 23 21 18 12
Liquor style soft feeling (rank) 1 1 1 3 3
Liquor style short fibre yarn sense (rank) 1 1 1 3 3
Antistatic behaviour A method (second) 25 38 33 58 51
Antistatic behaviour B method (V) 1100 1090 1250 1800 1900
Remarks No problem No problem No problem Operation has some setbacks Operation has some setbacks
Embodiment 20~22, comparative example 20~22
Remove in embodiment 14, change the dirtiest disk and sliver contact length, disk diameter and adjacent its upstream side disk diameter (Standard) ratio (St contrasts %) in addition, other carries out same test.It the results are shown in table 7.
Table 7
Disk contact length mm Disk diameter St contrasts % False twist yarn St/EL% Crimp percent % Processing fluffing (ケ/10 4m)
Comparative example 20 2.7 88 1.4/13 4 86
Comparative example 21 6.0 100 1.3/11 4 351
Comparative example 22 0.3 88 1.6/14 5 69
Embodiment 20 1.0 95 2.4/24 6 3
Embodiment 21 2.0 91 2.5/23 6 5
Embodiment 22 0.5 98 2.3/21 6 5
The ratio (%) of hypomere disk diameter with respect to the diameter (Standard) of the disk of adjacent its upstream side represented in " St contrast " in [notes] table 3.In addition, " St/EL% " represents that respectively St is fracture strength (cN/dtex), and EL is elongation at break (%).
Embodiment 23~26, comparative example 23~26
For the polyester that obtains among the embodiment 15 stretch yarn not, except false twisting number and false twisting temperature are changed into the condition shown in the table 8, other carry out draw false twisting processing under the draw false twisting condition identical with embodiment 2, obtain the polyester composit false twisting finished yarn shown in the table 8.The draw false twisting broken yarn of this moment and fluffing generation situation are shown in table 8.In addition, estimate its quality with said method, obtain the result shown in the table 8 for these polyester composit false twisting finished yarns.And " twisting count " shown in the table 8 is twisting count * (Y) 1/2Numerical value, the total fiber number of composit false twisting finished yarn (Y) all is 180dtex.In these trials, confirm to reduce distortion by encasing the heart yarn antistatic composition, can not produce fluffing, this angle from antistatic behaviour considers it also is important.
Table 8
The false twisting number (inferior/m) The false twisting temperature (℃) Crimp percent (%) Knitted fabric quality style soft feeling (rank) Knitted fabric quality style short fibre yarn sense (rank) Processing fluffing (individual/10 4m) Antistatic behaviour A method (second) Antistatic behaviour B method (V)
Embodiment 23 26000 180 3 1○ 1○ 3 35 1500
Embodiment 24 // 200 5 1○ 1○ 4 40 1450
Embodiment 25 // 250 6 1○ 1○ 6 28 1500
Embodiment 26 // 300 8 1○ 1○ 8 31 1350
Comparative example 23 // 310 10 3☆ 148 60 1800
Comparative example 24 // 160 1 3×★ 106 63 1900
Comparative example 25 36000 200 5 173 60 1800
Comparative example 26 14000 200 2 3×★ 131 67 1900
[notes] zero: good, ☆: liquor style hard (sensation of rustling), *: bad ★: bulk deficiency
Industrial applicability
Polyester false twist yarn of the present invention is owing to contain above-mentioned antistatic additive, thereby can show excellent antistatic behaviour. That is, in the present invention, have the section deformation of false twisting when processing long filament, do not fluff, can be at a high speed, carry out false twisting unchangeably, the movement that is difficult to thus produce antistatic additive, thereby can bring into play the antistatic behaviour of beyong contemplation.
This effect shows when carrying out high pressure dyeing significantly, and heat resistance is strong and have a practicality. And then, in the purposes of academic dress, uniform etc., also have the advantage of light resistance good endurance. That is, the advantage of false twist yarn of the present invention shows significantly through the high pressure dyeing in the operation later, and heat resistance is strong and have a practicality, therefore when making academic dress, uniform etc., the strong advantage of light resistance is arranged.
Consequently above-mentioned false twist yarn be especially in use in suppress academic dress, uniform, dust coat, etc. the purposes of static the time, have very good bulkiness, staple yarn sense etc., therefore operability excellence simultaneously in the operation can form the polyester false twist yarn of the polyester cloth and silk of the like staple fiber yam outward appearance that can make excellent antistatic property. And preparation in accordance with the present invention can high productivity and stably prepare above-mentioned antistatic behaviour false twist yarn.
In addition, polyester composit false twisting finished yarn of the present invention is owing to contain above-mentioned 2 kinds of antistatic additive (a) and (b), therefore can show excellent antistatic behaviour in core sliver (A). That is, in the composit false twisting finished yarn, stably form along the yarn length direction owing to contain the core skin structure of above-mentioned core sliver (A), so this this finished yarn can be brought into play the antistatic behaviour of beyong contemplation. This effect is not owing to being subjected to twisted impact, so show especially significantly when making fabric.
In addition, because the core sliver (A) of performance antistatic behaviour (below, be called for short to make " heart yarn ") by above-mentioned skin zone sliver (B) (below, be called for short and make " skin yarn ") encase, so encase antistatic composition man-hour and reduce distortion by adding in false twisting, can man-hour not occur fluffing adding, the fluffing that this becomes can keep good antistatic behaviour, reduce in the false twisting processing takes place, boosts productivity, and then the major reason that has excellent washing resistance when forming fabric. Consequently in the present invention, can provide and to make the polyester cloth and silk, and the operability in the rear operation is the polyester composit false twisting finished yarn of excellence also, described polyester cloth and silk is when being especially in use in academic dress, uniform, dust coat etc. and suppressing the high purposes of the needs of static, have very good bulkiness, staple yarn sense, simultaneously the polyester cloth and silk of the like staple fiber yam outward appearance of excellent antistatic property.

Claims (10)

1. antistatic polyester false twist yarn, it is the false twist yarn of the antistatic polyester multifilament that is made of composition of aromatic polyester, 75 moles of the repetitive of described composition of aromatic polyester contain the Polyethyleneglycol Terephthalate unit more than the %, and contain (a) polyoxyalkylene and be polyethers and (b) be non-reacted basically organic ion compound with aromatic polyester, it is characterized in that, the electrostatic pressure half-life of this false twist yarn is below 60 seconds, and crimp percent is 10~20%.
2. antistatic polyester false twist yarn as claimed in claim 1, wherein, with respect to aromatic polyester 100 weight portions, contain (a) polyoxyalkylene and be polyethers 0.2~30 weight portion and (b) be non-reacted basically organic ion compound 0.05~10 weight portion with aromatic polyester.
3. as claim 1 or 2 described antistatic polyester false twist yarns, wherein, total fiber number is 50~200dtex.
4. the preparation method of antistatic polyester false twist yarn, it is characterized in that, with birefringence is that 0.02~0.05 not stretching sliver satisfies following at the same time, (1)~, (4) stretch under the condition and the processing of false twisting simultaneously, the described sliver that do not stretch carries out melt spinning with composition of aromatic polyester and gets, 75 moles of the repetitive of described composition of aromatic polyester contain the Polyethyleneglycol Terephthalate unit more than the %, and contain, (a) polyoxyalkylene be polyethers and, (b) be non-reacted basically organic ion compound with aromatic polyester
(1) the false twisting instrument uses 3 friction circle dish-types, the material of disk that wherein is positioned at the hypomere at backtwisting position is pottery, the contact length of this disk and mobile sliver is 2.5~0.5mm, and the diameter of this disk be adjacent its top disk diameter 90~98%
(2) false twisting processing temperature is 170 ℃~300 ℃ a temperature,
(3) to add the draw ratio in man-hour be 1.4~2.4 in false twisting,
(4) with respect to the fiber number Y of false twist yarn, it is 15000/Y that T is counted in false twisting 1/2≤ T≤35000/Y 1/2, wherein the unit of the fiber number Y of false twist yarn is dtex, the unit that T is counted in false twisting is inferior/m.
5. the preparation method of antistatic polyester false twist yarn as claimed in claim 4, wherein, with respect to aromatic polyester 100 weight portions, contain (a) polyoxyalkylene and be polyethers 0.2~30 weight portion and (b) be non-reacted basically organic ion compound 0.05~10 weight portion with aromatic polyester.
6. as the preparation method of claim 4 or 5 described antistatic polyester false twist yarns, it is characterized in that,, implement the interleaving treatment of utilizing compressed air to carry out for the not stretching sliver that stretches and false twisting is simultaneously processed.
7. the special composit false twisting finished yarn of antistatic behaviour, its core sliver (A) comprises the antistatic polyester multifilament that is made of composition of aromatic polyester, 75 moles of the repetitive of described composition of aromatic polyester contain the Polyethyleneglycol Terephthalate unit more than the %, and contain (a) polyoxyalkylene and be polyethers and (b) be non-reacted basically organic ion compound with aromatic polyester, skin zone's sliver (B) comprises the polyester multifilament that is made of composition of aromatic polyester, composition of aromatic polyester contains polymethyl methacrylate based polymer and/or the polystyrenic polymer of 0.5~3.0 weight % described in the described skin zone sliver (B), it is characterized in that, the charged friction of this finished yarn is pressed to below the 2000V, crimp percent is 2~8%, and the average yarn length of skin zone's sliver (B) is than the average yarn long 10~20% of core sliver (A).
8. the special composit false twisting finished yarn of antistatic behaviour as claimed in claim 7, wherein, core sliver (A) is made of composition of aromatic polyester, described composition of aromatic polyester is with respect to aromatic polyester 100 weight portions, contains (a) polyoxyalkylene and is polyethers 0.2~30 weight portion and (b) be non-reacted basically organic ion compound 0.05~10 weight portion with aromatic polyester.
9. the preparation method of the special composit false twisting finished yarn of antistatic behaviour, it is characterized in that, false twisting adds man-hour polyester multifilament being stretched also, to contain (a) polyoxyalkylene and be polyethers and (b) be the not stretching antistatic polyester multifilament that forms of non-reacted basically organic ion compound (A ') with polyester, with in polyester multifilament, contain the polymethyl methacrylate based polymer of 0.5~3.0 weight % and/or the not stretched polyester multifilament of polystyrenic polymer (B ') plying and be used as the processing raw yarn in weight basis, under the condition that all satisfies following (1)~(4), stretch and the processing of false twisting simultaneously
(1) in the line space gas interleaving treatment of will false twisting advancing, form more than 30/entanglement of m,
(2) the false twisting instrument uses 3 friction circle dish-types, the material of disk that wherein is positioned at the hypomere at backtwisting position is pottery, the contact length of this disk and mobile sliver is 2.5~0.5mm, and the diameter of this disk be adjacent its top disk diameter 90~98%
(3) false twisting processing temperature is 170 ℃~300 ℃ a temperature,
(4) with respect to the fiber number Y of false twist yarn, it is 15000/Y that T is counted in false twisting 1/2≤ T≤35000/Y 1/2, wherein the unit of the fiber number Y of false twist yarn is dtex, the unit that T is counted in false twisting is inferior/m.
10. the preparation method of the special composit false twisting finished yarn of antistatic behaviour as claimed in claim 9, wherein, the antistatic polyester multifilament of La Shening (A ') is not made of composition of aromatic polyester, described composition of aromatic polyester is with respect to aromatic polyester 100 weight portions, contains (a) polyoxyalkylene and is polyethers 0.2~30 weight portion and (b) be non-reacted basically organic ion compound 0.05~10 weight portion with aromatic polyester.
CN2007800267148A 2006-07-14 2007-07-11 Antistatic polyester false twist yarn, process for producing the same, and antistatic special composite false twist yarn including the antistatic polyester false twist yarn Expired - Fee Related CN101490322B (en)

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JP2006195539A JP4818007B2 (en) 2006-07-18 2006-07-18 Special composite false twisted yarn having antistatic properties and method for producing the same
PCT/JP2007/064128 WO2008007803A1 (en) 2006-07-14 2007-07-11 Antistatic polyester false twist yarn, process for producing the same, and antistatic special composite false twist yarn including the antistatic polyester false twist yarn

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