CN101487630B - Heat-exchange intensification apparatus and method for indirect medium heating furnace - Google Patents

Heat-exchange intensification apparatus and method for indirect medium heating furnace Download PDF

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CN101487630B
CN101487630B CN2009100783693A CN200910078369A CN101487630B CN 101487630 B CN101487630 B CN 101487630B CN 2009100783693 A CN2009100783693 A CN 2009100783693A CN 200910078369 A CN200910078369 A CN 200910078369A CN 101487630 B CN101487630 B CN 101487630B
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coil
burner
pulsation
gas
pot shell
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杨立军
王树光
富庆飞
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Beihang University
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Abstract

本发明涉及一种间接介质加热炉换热强化装置和方法。该装置包含燃气去耦室、空气去耦室、启动吹扫风机、热声耦合脉动燃烧器、压力表或真空表,不凝气排气装置,刚性连接件,盘管,锅壳和排烟管。其中,热声耦合脉动燃烧器,是由空气单向阀、燃气单向阀、燃气喷嘴、燃烧室、尾管和排气去耦室组成。该方法是:燃烧室和烟管采用气流脉动的换热方式,消除室壁和烟管壁内的烟气流附面层,提高烟气侧的对流换热系数,减少换热面积;间接传热介质(水)和被加热流体盘管之间的换热通过盘管机械振动形成稳定的珠状凝结换热方式,提高间接传热介质(水)和被加热流体盘管的对流换热系数,减少换热面积。

Figure 200910078369

The invention relates to a heat exchange strengthening device and method for an indirect medium heating furnace. The unit consists of gas decoupling chamber, air decoupling chamber, starting purge blower, thermoacoustic coupled pulsation burner, pressure or vacuum gauge, non-condensable gas exhaust, rigid connections, coils, pot shell and smoke extraction Tube. Among them, the thermoacoustic coupled pulsation burner is composed of an air check valve, a gas check valve, a gas nozzle, a combustion chamber, a tailpipe and an exhaust decoupling chamber. The method is: the combustion chamber and the smoke pipe adopt the heat exchange method of air flow pulsation, eliminate the smoke flow boundary layer in the chamber wall and the smoke pipe wall, improve the convective heat transfer coefficient on the smoke side, and reduce the heat transfer area; The heat exchange between the heat medium (water) and the heated fluid coil forms a stable bead-like condensation heat transfer method through the mechanical vibration of the coil, which improves the convective heat transfer coefficient between the indirect heat transfer medium (water) and the heated fluid coil , reducing the heat transfer area.

Figure 200910078369

Description

间接介质加热炉换热强化装置及方法Heat exchange enhancement device and method for indirect medium heating furnace

(一)技术领域 (1) Technical field

本发明涉及一种间接介质加热炉换热强化装置及方法,主要应用在油田集输工程,也可以应用于锅炉领域及其它民用加热装置。The invention relates to a device and method for enhancing heat exchange of an indirect medium heating furnace, which is mainly used in oil field gathering and transportation projects, and can also be used in the field of boilers and other civil heating devices.

(二)背景技术 (2) Background technology

油田原油、天然气输送大多数采用水套炉,水套炉的特点是燃烧放热首先加热间接换热介质-水,然后水再把热量传递给浸在水中的被加热流体,这样做的好处是避免火焰直接加热流体所造成的流体超温超压、烟气腐蚀所发生爆炸的危险。水套炉一种采用间接介质加热方式的炉型,其主要换热元件是燃烧室和烟管、被加热流体盘管,这些换热元件均浸入水中,通过水进行热量交换,具体的换热过程如下:燃料燃烧通过对流和辐射将热量传给燃烧室和烟管内壁,热量由燃烧室和烟管内壁传给外壁的过程为导热,燃烧室和烟管外壁将热量通过对流和辐射传给传热介质(水),这是传热的第一个环节;传热的第二个环节,传热介质(水)通过自然对流换热将热量传给被加热流体盘管外壁,热量由盘管外壁传给内壁的过程为导热,盘管内壁将热量通过强迫对流传给被加热流体,完成整个传热过程。Oilfield crude oil and natural gas are mostly transported using water jacket furnaces. The characteristics of water jacket furnaces are that the indirect heat transfer medium-water is first heated by combustion and heat release, and then the water transfers the heat to the heated fluid immersed in water. The advantage of this is Avoid the danger of explosion caused by overtemperature and overpressure of the fluid caused by direct flame heating of the fluid, and smoke corrosion. Water jacket furnace is a type of furnace that adopts indirect medium heating. Its main heat exchange elements are combustion chamber, smoke pipe, and heated fluid coil. These heat exchange elements are all immersed in water and exchange heat through water. The specific heat exchange The process is as follows: fuel combustion transfers heat to the inner wall of the combustion chamber and the smoke pipe through convection and radiation, the process of heat transfer from the inner wall of the combustion chamber and the smoke pipe to the outer wall is heat conduction, and the heat is transferred to the outer wall of the combustion chamber and the smoke pipe through convection and radiation. The heat transfer medium (water) is the first link of heat transfer; the second link of heat transfer is that the heat transfer medium (water) transfers heat to the outer wall of the heated fluid coil through natural convection heat exchange, and the heat is transferred by the coil The process of transferring heat from the outer wall of the tube to the inner wall is heat conduction, and the inner wall of the coil transfers heat to the heated fluid through forced convection to complete the entire heat transfer process.

以上间接介质传热过程有两个传热阶段直接影响总体传热效率,进而影响换热面积的大小。The above indirect medium heat transfer process has two heat transfer stages that directly affect the overall heat transfer efficiency, which in turn affects the size of the heat transfer area.

第一个传热环节是燃烧室和烟管内烟气侧的对流换热,由于烟气和管内壁面间存在热附面层,造成烟气侧的对流换热系数很小,为了将燃烧放出的热量全部传给传热介质(水),势必要增加换热面积,即增加燃烧室和烟管的数量。即使采用提高烟气流速等措施,其对流换热系数增加也相当有限,此外增加烟气流速要采用强制鼓风和引风等手段,造成加热炉系统复杂、额外耗费电能、故障率高等。The first heat transfer link is the convective heat transfer on the side of the flue gas in the combustion chamber and the flue pipe. Because there is a heat-adhered surface layer between the flue gas and the inner wall of the pipe, the convective heat transfer coefficient on the flue gas side is very small. All the heat is transferred to the heat transfer medium (water), which will inevitably increase the heat exchange area, that is, increase the number of combustion chambers and smoke pipes. Even if measures such as increasing the flue gas flow rate are adopted, the increase in the convective heat transfer coefficient is quite limited. In addition, to increase the flue gas flow rate, forced air blast and induced air must be used, resulting in complex heating furnace system, extra power consumption, and high failure rate.

第二个传热环节是传热介质(水)与被加热流体盘管外壁之间的对流换热,由于炉体内传热介质(水)仅在加热时由于密度差产生自然对流,因此其对流换热系数很低,远小于盘管内被加热流体的强迫对流换热系数,为了将传热介质(水)的热量全部传给被加热流体,需要足够换热面积,即足够的盘管长度。The second heat transfer link is the convective heat exchange between the heat transfer medium (water) and the outer wall of the heated fluid coil. Since the heat transfer medium (water) in the furnace only produces natural convection due to the density difference during heating, its convection The heat transfer coefficient is very low, much smaller than the forced convection heat transfer coefficient of the heated fluid in the coil. In order to transfer all the heat of the heat transfer medium (water) to the heated fluid, a sufficient heat transfer area is required, that is, a sufficient coil length.

针对这一环节换热问题广泛采用相变换热技术,但是这些相变换热方法和技术手段均属于膜状凝结换热范围,由于介质气体在盘管外壁凝结时较易形成液体膜,凝结时释放出来的气化潜热只有通过液体膜层才能与盘管外壁面进行换热,膜层成为了凝结换热的主要热阻。只有破坏液膜层形成珠状凝结,使蒸汽与盘管壁直接接触,才能提高换热系数。To solve the problem of heat transfer in this link, phase-change heat transfer technology is widely used, but these phase-change heat transfer methods and technical means belong to the range of film condensation heat transfer. The latent heat of vaporization released at the time can only exchange heat with the outer wall of the coil through the liquid film layer, and the film layer becomes the main thermal resistance of condensation heat transfer. Only by destroying the liquid film layer to form bead-like condensation and making the steam directly contact with the coil wall can the heat transfer coefficient be improved.

由以上的分析可以看出,如果提高以上两个传热阶段的对流换热系数,就可以极大地减小燃烧室、烟管、盘管数量,减小加热炉体积,降低加热炉耗钢量。本发明就是针对以上两个传热阶段所发明的新方法,使加热炉体积缩小,耗钢量降低。From the above analysis, it can be seen that if the convective heat transfer coefficient of the above two heat transfer stages is increased, the number of combustion chambers, smoke pipes, and coils can be greatly reduced, the volume of the heating furnace can be reduced, and the steel consumption of the heating furnace can be reduced. . The present invention is a new method invented aiming at the above two heat transfer stages, which reduces the volume of the heating furnace and reduces the steel consumption.

(三)发明内容 (3) Contents of the invention

本发明的目的在于提供一种间接介质加热炉换热强化装置及方法。The object of the present invention is to provide a device and method for enhancing heat exchange of an indirect medium heating furnace.

本发明一种间接介质加热炉换热强化装置,其技术方案是:由燃气去耦室、空气去耦室、启动吹扫风机、热声耦合脉动燃烧器、压力表或真空表,不凝气排气装置,刚性连接件,盘管,锅壳和排烟管组成。其中,所述的热声耦合脉动燃烧器和盘管安装在锅壳内,热声耦合脉动燃烧器和盘管之间通过刚性连接件在锅壳内连接;锅壳一端安装空气去耦室,启动吹扫风机与空气去耦室相通,并固定于锅壳上,燃气去耦室安装在空气去耦室内;锅壳另一端安装排烟管,与热声耦合脉动燃烧器相通;压力表或真空表和不凝气排气装置安装在锅壳的最高处,并与锅壳相通。The invention is an indirect medium heating furnace heat exchange strengthening device, and its technical scheme is: a gas decoupling chamber, an air decoupling chamber, a start-up purge fan, a thermoacoustic coupling pulsating burner, a pressure gauge or a vacuum gauge, and a non-condensable gas Exhaust device, rigid connector, coil, pot shell and exhaust pipe. Wherein, the thermoacoustic coupling pulsation burner and the coil are installed in the pot shell, and the thermoacoustic coupling pulsation burner and the coil are connected in the pot shell through a rigid connector; an air decoupling chamber is installed at one end of the pot shell, Start the purge fan to communicate with the air decoupling chamber and fix it on the pot shell. The gas decoupling chamber is installed in the air decoupling chamber; the other end of the pot shell is installed with a smoke exhaust pipe, which communicates with the thermoacoustic coupling pulse burner; the pressure gauge or The vacuum gauge and the non-condensable gas exhaust device are installed at the highest point of the pot shell and communicate with the pot shell.

一种间接介质加热炉换热强化装置,其特征在于:是由燃气去耦室、空气去耦室、启动吹扫风机、热声耦合脉动燃烧器、压力表或真空表,不凝气排气装置,刚性连接件,盘管,锅壳和排烟管组成;该装置采用分体式结构,将锅壳分为上、下两个独立的筒体,上、下筒体通过多根细管连接,下筒体内安装热声耦合脉动燃烧器只作产生蒸汽用、上筒体内安装盘管只作凝结换热用,热声耦合脉动燃烧器和盘管通过刚性连接件连接;锅壳下筒体一端安装空气去耦室,启动吹扫风机与空气去耦室相通,并固定于锅壳下筒体上,燃气去耦室安装在空气去耦室内;锅壳下筒体另一端安装排烟管,与热声耦合脉动燃烧器相通;压力表或真空表和不凝气排气装置安装在锅壳上筒体的最高处,并与锅壳相通。A heat exchange enhancement device for an indirect medium heating furnace, characterized in that it is composed of a gas decoupling chamber, an air decoupling chamber, a starting purge fan, a thermoacoustic coupled pulsating burner, a pressure gauge or a vacuum gauge, and non-condensable gas exhaust device, rigid connectors, coils, pot shell and smoke exhaust pipe; the device adopts a split structure, which divides the pot shell into two independent cylinders, the upper and lower cylinders are connected by multiple thin tubes The thermoacoustic coupling pulsation burner installed in the lower cylinder is only used for steam generation, and the coil installed in the upper cylinder is only used for condensation heat exchange. The thermoacoustic coupling pulsation burner and the coil are connected by rigid connectors; the lower cylinder of the pot shell An air decoupling chamber is installed at one end, and the blowing fan is started to communicate with the air decoupling chamber and fixed on the lower cylinder of the pot shell. The gas decoupling chamber is installed in the air decoupling chamber; the other end of the lower cylinder of the pot shell is installed with a smoke exhaust pipe , communicated with the thermoacoustic coupling pulsation burner; the pressure gauge or vacuum gauge and the non-condensable gas exhaust device are installed at the highest point of the cylinder on the pot shell and communicated with the pot shell.

其中,所述的热声耦合脉动燃烧器,是由一个或多个空气单向阀、一个或多个燃气单向阀一个或多个燃气喷嘴、一个燃烧室、一个或多个较细的尾管和排气去耦室组成;燃气单向阀安装在燃烧室的一端,与燃烧室相通;燃气喷嘴于燃烧室内与燃气单向阀连接;空气单向阀安装在燃烧室顶部并与燃烧室相通;燃烧室的另一端与尾管的一端相连,且二者相通;尾管的另一端连接排气去耦室,并与之相通。Wherein, the thermoacoustic coupling pulsation burner is composed of one or more air check valves, one or more gas check valves, one or more gas nozzles, a combustion chamber, one or more thinner tail The gas check valve is installed at one end of the combustion chamber and communicates with the combustion chamber; the gas nozzle is connected with the gas check valve in the combustion chamber; the air check valve is installed on the top of the combustion chamber and connected to the combustion chamber The other end of the combustion chamber is connected with one end of the tailpipe, and the two are connected; the other end of the tailpipe is connected with the exhaust decoupling chamber, and communicated with it.

其中,所述的尾管可以根据需要任意弯曲。Wherein, the tailpipe can be bent arbitrarily as required.

其中,采用热声耦合脉动燃烧器取代锅壳内传统的火管、烟管,热声耦合脉动燃烧器既是燃烧器,又是换热器。Among them, the thermoacoustic coupling pulsation burner is used to replace the traditional fire pipe and smoke pipe in the pot shell, and the thermoacoustic coupling pulsation burner is both a burner and a heat exchanger.

其中,所述的热声耦合脉动燃烧器和换热盘管间采用刚性连接,刚性连接件置于炉壳内。Wherein, a rigid connection is adopted between the thermoacoustic coupling pulsation burner and the heat exchange coil, and the rigid connection part is placed in the furnace shell.

其中,所述的加热炉最上方安装有不凝气排气装置。Wherein, a non-condensable gas exhaust device is installed at the top of the heating furnace.

本发明涉及一种间接介质加热炉换热强化方法,其技术方案是,更换现有水套炉的燃烧系统、火管和烟管系统,代替以热声耦合脉动燃烧器,热声耦合燃烧产生的一定频率的脉动气流破坏燃烧室内热附面层,将烟气侧的对流换热系数提高近10倍,因此热声耦合脉动燃烧器既作为燃料燃烧装置,又作为高效换热装置,将传统加热炉的燃烧器、火管和烟管三个部件的功能合为一体,省去了传统加热炉的火管和烟管。热声耦合脉动燃烧器主要由燃烧室、空气单向阀、燃气单向阀、喷嘴、尾管、去耦室、排烟管等部件组成,通过脉动供应空气和燃料使燃烧器本身内部声学特性和燃料燃烧放热特性产生耦合,形成燃烧器内部的低频纵向脉动气流,破坏燃气与燃烧器内壁面之间的附面层,强化燃气侧对流换热。The invention relates to a method for enhancing heat exchange of an indirect medium heating furnace. The technical solution is to replace the combustion system, fire pipe and smoke pipe system of the existing water jacket furnace with a thermoacoustic coupling pulsation burner, and the thermoacoustic coupling combustion generates The pulsating airflow of a certain frequency destroys the heat-adhering surface layer in the combustion chamber, and increases the convective heat transfer coefficient on the flue gas side by nearly 10 times. The functions of the burner, fire pipe and smoke pipe of the heating furnace are integrated into one, which saves the fire pipe and smoke pipe of the traditional heating furnace. The thermoacoustic coupling pulsating burner is mainly composed of combustion chamber, air check valve, gas check valve, nozzle, tailpipe, decoupling chamber, exhaust pipe and other components. The internal acoustic characteristics of the burner itself are improved by pulsating supply of air and fuel. Coupled with the heat release characteristics of fuel combustion, a low-frequency longitudinal pulsating airflow inside the burner is formed, which destroys the boundary layer between the gas and the inner wall of the burner, and strengthens the convective heat transfer on the gas side.

本发明涉及一种间接介质加热炉换热强化方法,其技术方案是,将热声耦合脉动燃烧器浸没在锅筒内的间接介质液面以下,盘管位于液面上方,通过负压或压力相变的技术方法,使得被加热的介质蒸汽和盘管外壁间产生凝结相变换热。为避免在相变换热过程中盘管外壁凝结液膜的形成,利用热声耦合脉动燃烧器在产生脉动气流的同时,会造成其本身机械振动的特点,将脉动燃烧器和盘管之间通过刚性结构连接,使盘管产生微小机械振动,造成盘管外壁的液膜不能稳定存在,变膜状凝结换热为珠状凝结换热,提高对流换热系数,实践表明,珠状凝结换热系数可达膜状凝结时的5-10倍以上。减少盘管数量和长度,缩小加热炉体积,减少加热炉耗钢量。The invention relates to a method for enhancing heat exchange of an indirect medium heating furnace. The technical solution is to immerse the thermoacoustic coupling pulsation burner below the liquid surface of the indirect medium in the drum, and the coil is located above the liquid surface, and through negative pressure or pressure The technical method of phase change enables condensation phase change heat to be generated between the heated medium steam and the outer wall of the coil. In order to avoid the formation of condensed liquid film on the outer wall of the coil during the phase transformation heat process, the thermoacoustic coupling pulsating burner will cause its own mechanical vibration when generating pulsating airflow, and the pulsating burner and the coil will be connected The coil is connected by a rigid structure, causing the coil to generate slight mechanical vibrations, causing the liquid film on the outer wall of the coil to not exist stably, changing the film-like condensation heat transfer to bead-like condensation heat transfer, and improving the convective heat transfer coefficient. Practice has shown that the bead-like condensation heat transfer The thermal coefficient can reach more than 5-10 times that of film condensation. Reduce the number and length of coils, reduce the volume of the heating furnace, and reduce the steel consumption of the heating furnace.

其中,采用热声耦合脉动燃烧方式,燃烧器内烟气流产生的自激脉动,提高烟气侧对流换热系数。Among them, the thermoacoustic coupling pulsation combustion method is adopted, and the self-excited pulsation generated by the flue gas flow in the burner improves the convective heat transfer coefficient of the flue gas side.

其中,热声耦合脉动燃烧器本身产生的机械振动传递给盘管,使盘管产生微小机械振动。Among them, the mechanical vibration generated by the thermoacoustic coupling pulsating burner itself is transmitted to the coil, causing the coil to generate tiny mechanical vibration.

其中,炉内不充满水,只充部分水,无水的上部空间内设置换热盘管,水受热沸腾产生蒸汽,蒸汽与低温的盘管壁换热,冷凝成水,将热量传递给盘管换热器内流动的工质;凝结后的水继续被加热汽化,如此循环往复,实现凝结换热。Among them, the furnace is not filled with water, only part of the water is filled, and a heat exchange coil is installed in the upper space without water. The water is heated and boiled to generate steam. The working fluid flowing in the tube heat exchanger; the condensed water continues to be heated and vaporized, and this cycle goes on and on to realize condensation heat exchange.

本发明涉及一种间接介质加热炉换热强化方法及装置,具有如下有益效果:热声耦合脉动燃烧具有燃烧效率高,污染物排放低等优点,因此采用本发明代替传统的油田加热炉,如相变加热炉、水套炉、微正压炉等,热效率可以大幅度提高,污染物排放量大幅度降低,节能低污染效果非常明显。燃烧器、火管、烟管综合为一个部件、盘管数量和长度大量减少,而且换热元件结构均采用标准设计,无须进行任何二次加工,不需增加翅片等强化换热等技术手段,不需要其它任何附属设备(如鼓风机、引风机等)和烟囱,加热炉体积大幅度减小,单位功率耗钢材量也大幅度减少,生产制造成本大大降低。此外,本发明易于实现全自动控制,运行安全可靠。The invention relates to a method and device for intensifying heat exchange of an indirect medium heating furnace, which has the following beneficial effects: thermoacoustic coupling pulsation combustion has the advantages of high combustion efficiency and low pollutant discharge, so the invention is used to replace the traditional oil field heating furnace, such as Phase change heating furnaces, water jacket furnaces, micro positive pressure furnaces, etc. can greatly improve thermal efficiency, greatly reduce pollutant emissions, and have obvious energy saving and low pollution effects. The burner, fire tube, and smoke tube are integrated into one part, the number and length of the coil are greatly reduced, and the structure of the heat exchange elements adopts a standard design, without any secondary processing, and without adding fins and other technical means to enhance heat exchange. , does not need any other auxiliary equipment (such as blower, induced draft fan, etc.) and chimney, the volume of the heating furnace is greatly reduced, the amount of steel consumption per unit power is also greatly reduced, and the manufacturing cost is greatly reduced. In addition, the invention is easy to realize full-automatic control, and the operation is safe and reliable.

(四)附图说明 (4) Description of drawings

图1:加热炉实施例(一)。Figure 1: Example of heating furnace (1).

图2:加热炉实施例(一)A-A剖面图。Fig. 2: A-A sectional view of heating furnace embodiment (1).

图3:热声耦合脉动燃烧器结构示意图。Figure 3: Schematic diagram of the structure of a thermoacoustic coupled pulsation burner.

图4:加热炉实施例(二)。Figure 4: Example of heating furnace (2).

图5:加热炉实施例(二)B-B剖面图。Fig. 5: B-B sectional view of heating furnace embodiment (2).

图中标号说明如下:The symbols in the figure are explained as follows:

1燃气去耦室,2空气阀去耦室,3启动吹扫风机,4热声耦合脉动燃烧器,5压力表或真空表,6不凝气排气装置,7刚性连接件,8盘管,9锅壳,10排烟管,11燃气单向阀,12空气单向阀,13燃气喷嘴,14燃烧室,15尾管,16排气去耦室,17上下锅壳连接管1. Gas decoupling chamber, 2. Air valve decoupling chamber, 3. Start purge fan, 4. Thermoacoustic coupling pulse burner, 5. Pressure gauge or vacuum gauge, 6. Non-condensable gas exhaust device, 7. Rigid connector, 8. Coil pipe , 9 pot shell, 10 exhaust pipe, 11 gas one-way valve, 12 air one-way valve, 13 gas nozzle, 14 combustion chamber, 15 tailpipe, 16 exhaust decoupling chamber, 17 upper and lower pot shell connecting pipes

(五)具体实施方式: (5) Specific implementation methods:

下面结合附图和实施例,对本发明的技术方案做进一步的说明。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and embodiments.

本发明的实施例(一)为油田水套炉机械结构部分如图1、图2所示,换热介质为水,用于加热原油或天然气外输,燃料为天然气。加热炉由燃气去耦室1、空气去耦室2、启动吹扫风机3、热声耦合脉动燃烧器4、压力表或真空表5,不凝气排气装置6,刚性连接件7,盘管8,锅壳9和排烟管10组成。Embodiment (1) of the present invention is the mechanical structure part of the water jacket furnace in the oil field as shown in Fig. 1 and Fig. 2. The heat exchange medium is water, which is used for heating crude oil or natural gas for export, and the fuel is natural gas. The heating furnace consists of a gas decoupling chamber 1, an air decoupling chamber 2, a start-up purge fan 3, a thermoacoustic coupling pulse burner 4, a pressure gauge or a vacuum gauge 5, a non-condensable gas exhaust device 6, a rigid connector 7, and a disc Pipe 8, pot shell 9 and exhaust pipe 10 are formed.

连接关系如下:热声耦合脉动燃烧器4和盘管8安装在锅壳9内,热声耦合脉动燃烧器4和盘管8之间通过刚性连接件7在锅壳9内连接。锅壳9一端安装空气去耦室2,启动吹扫风机3与空气去耦室2相通,并固定于锅壳(9)上,燃气去耦室1安装在空气去耦室2内;锅壳9另一端安装排烟管10,与热声耦合脉动燃烧器4相通。压力表或真空表5和不凝气排气装置6安装在锅壳9的最高处,并与锅壳相通。The connection relationship is as follows: the thermoacoustic coupling pulsation burner 4 and the coil 8 are installed in the pot shell 9 , and the thermoacoustic coupling pulsation burner 4 and the coil 8 are connected in the pot shell 9 through a rigid connector 7 . The air decoupling chamber 2 is installed at one end of the pot shell 9, and the blowing fan 3 is started to communicate with the air decoupling chamber 2, and is fixed on the pot shell (9), and the gas decoupling chamber 1 is installed in the air decoupling chamber 2; 9 The other end is equipped with a smoke exhaust pipe 10, which communicates with the thermoacoustic coupling pulse burner 4. A pressure gauge or a vacuum gauge 5 and a non-condensable gas exhaust device 6 are installed at the highest point of the pot shell 9 and communicate with the pot shell.

热声耦合脉动燃烧器4如图3所示,由燃气单向阀11、空气单向阀12、燃气喷嘴13、燃烧室14、尾管15和排气去耦室16组成。燃气单向阀安装在燃烧室的一端,与燃烧室相通;燃气喷嘴于燃烧室内与燃气单向阀连接;空气单向阀安装在燃烧室顶部并与燃烧室相通;燃烧室的另一端与尾管的一端相连,且二者相通;尾管的另一端连接排气去耦室,并与之相通。As shown in FIG. 3 , the thermoacoustic coupling pulsation burner 4 is composed of a gas check valve 11 , an air check valve 12 , a gas nozzle 13 , a combustion chamber 14 , a tailpipe 15 and an exhaust decoupling chamber 16 . The gas check valve is installed at one end of the combustion chamber and communicates with the combustion chamber; the gas nozzle is connected with the gas check valve in the combustion chamber; the air check valve is installed on the top of the combustion chamber and communicates with the combustion chamber; the other end of the combustion chamber is connected with the tail One end of the pipe is connected, and the two communicate; the other end of the tail pipe is connected to the exhaust decoupling chamber, and communicated with it.

加热炉实施例(一)工作过程如下:燃气经燃气单向阀11由燃气喷嘴11喷入燃烧室13,被点燃后,燃烧室14压力升高,造成烟气经多根尾管15、排气去耦室16流出,同时由于燃烧室14压力高于燃气来流压力和大气压力,燃气单向阀11和空气单向阀12关闭,停止供入燃气和空气,由于烟气在尾管15中的流动惯性,造成燃烧室内的压力降低,低于燃气来流压力和大气压力,燃气单向阀11和空气单向阀12打开,开始重新供入燃气和空气,燃气和空气掺混后被燃烧室15内的高温烟气点燃,重复上一工作过程,这样的过程每秒钟重复20-100次(频率为20-100Hz),由于燃烧室15内压力的周期性脉动造成烟气流周期性纵向脉动流出,冲刷燃烧室、尾管、排烟管内壁,破坏内壁烟气附面层,提高烟气侧的对流换热系数,与此同时脉动燃烧器4本身也会产生同频率的周期性机械振动。由于脉动燃烧器4和盘管8通过刚性连接件7连接,盘管8也会产生周期性的微小机械振动。The working process of the heating furnace embodiment (1) is as follows: the gas is sprayed into the combustion chamber 13 by the gas nozzle 11 through the gas check valve 11. After being ignited, the pressure of the combustion chamber 14 increases, causing the flue gas to pass through multiple tailpipes 15, exhaust The decoupling chamber 16 flows out, and at the same time, because the pressure of the combustion chamber 14 is higher than the pressure of the gas flow and the atmospheric pressure, the gas check valve 11 and the air check valve 12 are closed, and the supply of gas and air is stopped. The flow inertia of the combustion chamber causes the pressure in the combustion chamber to decrease, which is lower than the incoming gas pressure and atmospheric pressure, the gas check valve 11 and the air check valve 12 are opened, and the gas and air are re-supplied, and the gas and air are mixed and burned The high-temperature flue gas in the chamber 15 is ignited, and the previous working process is repeated. This process is repeated 20-100 times per second (frequency is 20-100Hz). Due to the periodic pulsation of the pressure in the combustion chamber 15, the flue gas flow is periodically Longitudinal pulsation flows out, scours the inner wall of the combustion chamber, tailpipe, and smoke exhaust pipe, destroys the smoke boundary layer on the inner wall, and improves the convective heat transfer coefficient on the side of the flue gas. At the same time, the pulsating burner 4 itself will also generate periodicity mechanical vibration. Since the pulsating burner 4 and the coil pipe 8 are connected by the rigid connection piece 7, the coil pipe 8 will also generate periodic micro mechanical vibrations.

热声耦合脉动燃烧器4将热量传递给锅壳9内的水,水受热蒸发变成水蒸汽向上流动,当遇到流过原油或天然气的盘管8时,盘管外壁温度低于水蒸汽温度,水蒸汽与盘管8之间进行凝结换热,由于盘管8的微小机械振动,使得盘管8外壁无法形成蒸汽凝结而成的液膜,因此只能产生珠状凝结换热,大大地提高了盘管外壁侧的对流换热系数,珠状凝结换热将热量传递给盘管8内的原油或天然气,凝结水流回液面继续受热蒸发,这样水在液面上方往复蒸发凝结,完成整个传热过程。The thermoacoustic coupled pulsating burner 4 transfers heat to the water in the pot shell 9, and the water is heated and evaporated to become water vapor to flow upward. When encountering the coil 8 flowing through crude oil or natural gas, the temperature of the outer wall of the coil is lower than that of the water vapor Due to the slight mechanical vibration of the coil 8, the outer wall of the coil 8 cannot form a liquid film formed by condensation of steam, so only bead-like condensation heat exchange can be produced, greatly The convective heat transfer coefficient on the outer wall side of the coil is greatly improved, and the bead-shaped condensation heat transfer transfers heat to the crude oil or natural gas in the coil 8, and the condensed water flows back to the liquid surface to continue to be heated and evaporated, so that the water evaporates and condenses reciprocally above the liquid surface. Complete the entire heat transfer process.

凝结换热压力条件的选择取决于原油或天然气加热温度要求,当原油或天然气出口加热温度低于100℃时,可选用负压凝结换热的方式,负压凝结换热锅炉属于常压锅炉,安全性高,制造成本低。具体办法是:关闭锅壳9上所有阀门,启动燃烧器加热,此时盘管内原油或天然气停止输送,待锅壳内压力达到一定值时,打开不凝气排气装置6,排出锅壳9内的空气,待锅壳内空气排尽,压力接近设定值时,关闭不凝气排气装置6,此时开通盘管内原油或天然气,锅壳内饱和蒸汽遇冷后冷凝降温,将锅壳内温度降低在95℃左右,这个过程相当于一个定容放热降温过程,根据水蒸汽的热物理性质,必然引起锅壳内压力的降低,真空表5示数维持在范围之内。The selection of condensation heat transfer pressure conditions depends on the heating temperature requirements of crude oil or natural gas. When the heating temperature of crude oil or natural gas outlet is lower than 100 °C, the negative pressure condensation heat transfer method can be selected. The negative pressure condensation heat transfer boiler belongs to the normal pressure boiler. High safety and low manufacturing cost. The specific method is: close all valves on the pot shell 9, start the burner to heat, stop the delivery of crude oil or natural gas in the coil pipe, and when the pressure in the pot shell reaches a certain value, open the non-condensable gas exhaust device 6, and discharge the pot shell 9 When the air in the pot shell is exhausted and the pressure is close to the set value, close the non-condensable gas exhaust device 6, and then open the crude oil or natural gas in the coil, and the saturated steam in the pot shell will condense and cool down after being cooled, and the pot The temperature inside the shell is reduced to about 95°C. This process is equivalent to a constant volume exothermic cooling process. According to the thermophysical properties of water vapor, the pressure inside the shell will inevitably decrease, and the vacuum gauge 5 will maintain within the range.

当原油或天然气出口加热温度高于100℃时,可选用压力凝结换热的方式。具体办法是:关闭锅壳9上所有阀门,启动燃烧器加热,此时盘管内原油或天然气停止输送,待锅壳内压力达到一定值时,打开不凝气排气装置6,排出锅壳9内的空气,待锅壳内空气排尽,压力接近设定值时,关闭不凝气排气装置6,此时开通盘管内原油或天然气,锅壳内饱和蒸汽遇冷后冷凝降温,将锅壳内温度降低在设定值左右,压力表5示数维持在一定范围之内。When the heating temperature of the crude oil or natural gas outlet is higher than 100°C, the pressure condensation heat exchange method can be selected. The specific method is: close all valves on the pot shell 9, start the burner to heat, stop the delivery of crude oil or natural gas in the coil pipe, and when the pressure in the pot shell reaches a certain value, open the non-condensable gas exhaust device 6, and discharge the pot shell 9 When the air in the pot shell is exhausted and the pressure is close to the set value, close the non-condensable gas exhaust device 6, and then open the crude oil or natural gas in the coil, and the saturated steam in the pot shell will condense and cool down after being cooled, and the pot The temperature in the shell is reduced at about the set value, and the indication of the pressure gauge 5 is maintained within a certain range.

本发明的实施例(二)如图3、图4所示,加热炉由燃气去耦室1、空气去耦室2、启动吹扫风机3、热声耦合脉动燃烧器4、压力表或真空表5,不凝气排气装置6,刚性连接件7,盘管8,锅壳9和排烟管10组成。与加热炉实施例(一)的主要区别在于,采用分体式结构,将锅壳9分为上、下两个独立的筒体,上、下筒体通过多根细管连接,下筒体内安装热声耦合脉动燃烧器4只作产生蒸汽用、上筒体内安装盘管8只作凝结换热用,脉动燃烧器4和盘管(8)通过刚性连接件7连接。Embodiment of the present invention (two) as shown in Figure 3 and Figure 4, the heating furnace is composed of a gas decoupling chamber 1, an air decoupling chamber 2, a starting purge fan 3, a thermoacoustic coupling pulse burner 4, a pressure gauge or a vacuum Table 5, non-condensable gas exhaust device 6, rigid connector 7, coil 8, pot shell 9 and smoke exhaust pipe 10. The main difference from the heating furnace embodiment (1) is that the split structure is adopted, and the pot shell 9 is divided into two independent upper and lower cylinders, the upper and lower cylinders are connected by a plurality of thin tubes, and the lower cylinder is installed The thermoacoustic coupled pulsating burner 4 is only used for steam generation, and the coil 8 installed in the upper cylinder is only used for condensation heat exchange. The pulsating burner 4 and the coil (8) are connected by a rigid connector 7 .

加热炉实施例(二)的工作过程如下:热声耦合脉动燃烧器4将热量传递给锅壳9下筒体内的水,水受热蒸发变成水蒸汽通过上下锅壳连接管17向上流动,在锅壳9上筒体遇到流过原油或天然气的盘管8时,盘管外壁温度低于水蒸汽温度,水蒸汽与盘管8之间进行凝结换热,由于盘管8的微小机械振动,使得盘管8外壁产生珠状凝结换热,将热量传递给盘管8内的原油或天然气,达到设计温度进行外输。凝结水通过上下锅壳连接管17流回锅壳9下筒体继续受热蒸发,这样水在锅壳9的上下筒体间往复蒸发凝结,完成整个传热过程。The working process of the heating furnace embodiment (two) is as follows: the thermoacoustic coupling pulsation burner 4 transfers heat to the water in the lower cylinder of the pot shell 9, and the water is heated and evaporated into water vapor, which flows upward through the upper and lower pot shell connecting pipes 17. When the upper cylinder of the pot shell 9 encounters the coil 8 flowing through crude oil or natural gas, the temperature of the outer wall of the coil is lower than the temperature of the water vapor, and condensation heat exchange occurs between the water vapor and the coil 8. Due to the small mechanical vibration of the coil 8 , so that the outer wall of the coil 8 produces bead-like condensation heat exchange, and the heat is transferred to the crude oil or natural gas in the coil 8, reaching the design temperature for export. Condensed water flows back to the lower cylinder of the pot shell 9 through the upper and lower pot shell connecting pipes 17 to continue to be heated and evaporated, so that water evaporates and condenses back and forth between the upper and lower cylinders of the pot shell 9 to complete the entire heat transfer process.

加热炉实施例(二)中锅壳9下筒体是只与功率有关,而与用户工质物性无关的标准部件,因而只需根据用户对工质加热的不同需求来设计、制造专门的锅壳9上筒体换热器,再与标准的锅壳9下筒体组装成一体,可极大地减少设计工作量,缩短制造工期。同时由于两者分开,可以使两者体积缩小,具有良好的承压安全运行性能和方便运输的优点。In the embodiment (2) of the heating furnace, the lower cylinder of the pot shell 9 is a standard component that is only related to the power and has nothing to do with the physical properties of the user's working medium. Therefore, it is only necessary to design and manufacture a special pot according to the different needs of the user for the heating of the working medium. The shell 9 upper cylinder heat exchanger is assembled with the standard pot shell 9 lower cylinder, which can greatly reduce the design workload and shorten the manufacturing period. At the same time, because the two are separated, the volume of the two can be reduced, and it has the advantages of good pressure-bearing safe operation performance and convenient transportation.

加热炉的自动控制系统和其它要求可根据加热炉本身的工艺要求和相应得规范要求进行,在此不详细叙述。The automatic control system and other requirements of the heating furnace can be carried out according to the process requirements of the heating furnace itself and the corresponding specification requirements, which will not be described in detail here.

Claims (10)

1.一种间接介质加热炉换热强化装置,其特征在于:是由燃气去耦室、空气去耦室、启动吹扫风机、热声耦合脉动燃烧器、压力表或真空表、不凝气排气装置、刚性连接件、盘管、锅壳和排烟管组成;其中,所述的热声耦合脉动燃烧器和盘管安装在锅壳内,热声耦合脉动燃烧器和盘管之间通过刚性连接件在锅壳内连接;锅壳一端安装空气去耦室,启动吹扫风机与空气去耦室相通,并固定于锅壳上,燃气去耦室安装在空气去耦室内;锅壳另一端安装排烟管,与热声耦合脉动燃烧器相通;压力表或真空表和不凝气排气装置安装在锅壳的最高处,并与锅壳相通。1. A heat exchange enhancement device for an indirect medium heating furnace, characterized in that: it is composed of a gas decoupling chamber, an air decoupling chamber, a start-up purge fan, a thermoacoustic coupled pulsating burner, a pressure gauge or a vacuum gauge, a non-condensable gas Exhaust device, rigid connector, coil pipe, pot shell and smoke exhaust pipe; wherein, the thermoacoustic coupling pulsation burner and coil pipe are installed in the pot shell, between the thermoacoustic coupling pulsation burner and the coil pipe It is connected in the pot shell through rigid connectors; an air decoupling chamber is installed at one end of the pot shell, and the blowing fan is started to communicate with the air decoupling chamber and fixed on the pot shell. The gas decoupling chamber is installed in the air decoupling chamber; the pot shell The other end is installed with a smoke exhaust pipe, which communicates with the thermoacoustic coupling pulsation burner; the pressure gauge or vacuum gauge and the non-condensable gas exhaust device are installed at the highest point of the pot shell and communicate with the pot shell. 2.一种间接介质加热炉换热强化装置,其特征在于:是由燃气去耦室、空气去耦室、启动吹扫风机、热声耦合脉动燃烧器、压力表或真空表、不凝气排气装置、刚性连接件、盘管、锅壳和排烟管组成;该装置采用分体式结构,将锅壳分为上、下两个独立的筒体,上、下筒体通过多根细管连接,下筒体内安装热声耦合脉动燃烧器只作产生蒸汽用,上筒体内安装盘管只作凝结换热用,热声耦合脉动燃烧器和盘管通过刚性连接件连接;锅壳下筒体一端安装空气去耦室,启动吹扫风机与空气去耦室相通,并固定于锅壳下筒体上,燃气去耦室安装在空气去耦室内;锅壳下筒体另一端安装排烟管,与热声耦合脉动燃烧器相通;压力表或真空表和不凝气排气装置安装在锅壳上筒体的最高处,并与锅壳相通。2. An indirect medium heating furnace heat exchange enhancement device, characterized in that: it is composed of a gas decoupling chamber, an air decoupling chamber, a start-up purge fan, a thermoacoustic coupled pulsating burner, a pressure gauge or a vacuum gauge, a non-condensable gas Exhaust device, rigid connector, coil pipe, pot shell and smoke exhaust pipe; The thermoacoustic coupling pulsation burner installed in the lower cylinder is only used for generating steam, and the coil installed in the upper cylinder is only used for condensation heat exchange. The thermoacoustic coupling pulsation burner and the coil are connected by rigid connectors; An air decoupling chamber is installed at one end of the cylinder, and the blowing fan is connected to the air decoupling chamber and fixed on the lower cylinder of the pot shell. The gas decoupling chamber is installed in the air decoupling chamber; The smoke pipe communicates with the thermoacoustic coupling pulsation burner; the pressure gauge or vacuum gauge and the non-condensable gas exhaust device are installed at the highest point of the cylinder on the pot shell and communicate with the pot shell. 3.根据权利要求1或2所述的间接介质加热炉换热强化装置,其特征在于:所述的热声耦合脉动燃烧器,是由一个或多个空气单向阀、一个或多个燃气单向阀、一个或多个燃气喷嘴、一个燃烧室、一个或多个较细的尾管和排气去耦室组成;燃气单向阀安装在燃烧室的一端,与燃烧室相通;燃气喷嘴于燃烧室内与燃气单向阀连接;空气单向阀安装在燃烧室顶部并与燃烧室相通;燃烧室的另一端与尾管的一端相连,且二者相通;尾管的另一端连接排气去耦室,并与之相通。3. The heat exchange enhancement device for indirect medium heating furnaces according to claim 1 or 2, characterized in that: the thermoacoustic coupling pulsation burner is composed of one or more air check valves, one or more gas One-way valve, one or more gas nozzles, one combustion chamber, one or more thinner tailpipes and exhaust decoupling chamber; the gas one-way valve is installed at one end of the combustion chamber and communicates with the combustion chamber; the gas nozzle It is connected to the gas one-way valve in the combustion chamber; the air one-way valve is installed on the top of the combustion chamber and communicates with the combustion chamber; the other end of the combustion chamber is connected to one end of the tailpipe, and the two are connected; the other end of the tailpipe is connected to the exhaust decoupling chamber and communicate with it. 4.根据权利要求3所述的间接介质加热炉换热强化装置,其特征在于:所述的尾管可以根据需要任意弯曲。4. The heat exchange enhancing device for an indirect medium heating furnace according to claim 3, characterized in that the tailpipe can be bent arbitrarily as required. 5.一种间接介质加热炉换热强化方法,其特征在于:将热声耦合脉动燃烧器浸没在锅壳内的间接介质液面以下,盘管位于液面上方,通过负压或压力相变的技术方法,使得被加热的介质蒸汽和盘管外壁间产生凝结相变换热;为避免在相变换热过程中盘管外壁凝结液膜的形成,利用热声耦合脉动燃烧器在产生脉动气流的同时,会造成其本身机械振动的特点,将热声耦合脉动燃烧器和盘管之间通过刚性结构连接,使盘管产生微小机械振动,造成盘管外壁的液膜不能稳定存在,变膜状凝结换热为珠状凝结换热,提高对流换热系数。5. A heat transfer enhancement method for an indirect medium heating furnace, characterized in that: the thermoacoustic coupling pulsation burner is submerged below the liquid surface of the indirect medium in the pot shell, the coil is located above the liquid surface, and through negative pressure or pressure phase change The technical method makes condensation phase change heat generated between the heated medium steam and the outer wall of the coil; in order to avoid the formation of a condensed liquid film on the outer wall of the coil during the phase change heat process, a thermoacoustic coupled pulsation burner is used to generate pulsation At the same time of the air flow, it will cause its own mechanical vibration characteristics. The thermoacoustic coupling pulsation burner and the coil are connected by a rigid structure, which will cause the coil to produce small mechanical vibrations, resulting in the liquid film on the outer wall of the coil cannot exist stably and become The film condensation heat transfer is bead condensation heat transfer, which improves the convective heat transfer coefficient. 6.根据权利要求5所述的间接介质加热炉换热强化方法,其特征在于:采用热声耦合脉动燃烧方式,燃烧器内烟气流产生的自激脉动,提高烟气侧对流换热系数。6. The heat transfer enhancement method for an indirect medium heating furnace according to claim 5, characterized in that: the thermoacoustic coupling pulsation combustion method is adopted, and the self-excited pulsation generated by the flue gas flow in the burner improves the convective heat transfer coefficient of the flue gas side . 7.根据权利要求5所述的间接介质加热炉换热强化方法,其特征在于:热声耦合脉动燃烧器本身产生的机械振动传递给盘管,使盘管产生微小机械振动。7. The method for enhancing heat exchange of an indirect medium heating furnace according to claim 5, characterized in that: the mechanical vibration generated by the thermoacoustic coupling pulsation burner itself is transmitted to the coil, causing the coil to generate micro mechanical vibration. 8.根据权利要求5所述的间接介质加热炉换热强化方法,其特征在于:炉内不充满水,只充部分水,无水的上部空间内设置换热盘管,水受热沸腾产生蒸汽,蒸汽与低温的盘管壁换热,冷凝成水,将热量传递给盘管换热器内流动的工质;凝结后的水继续被加热汽化,如此循环往复,实现凝结换热。8. The heat transfer enhancement method for an indirect medium heating furnace according to claim 5, characterized in that: the furnace is not filled with water, only part of the water is filled, and a heat exchange coil is arranged in the upper space without water, and the water is heated and boiled to generate steam , the steam exchanges heat with the low-temperature coil wall, condenses into water, and transfers heat to the working medium flowing in the coil heat exchanger; the condensed water continues to be heated and vaporized, and this cycle goes on and on to realize condensation heat exchange. 9.根据权利要求1或2或3所述的间接介质加热炉换热强化装置,其特征在于:采用热声耦合脉动燃烧器取代锅壳内传统的火管、烟管,热声耦合脉动燃烧器既是燃烧器,又是换热器。9. The heat exchange enhancement device for indirect medium heating furnaces according to claim 1, 2 or 3, characterized in that: a thermoacoustic coupling pulsation burner is used to replace the traditional fire tube and smoke tube in the pot shell, and thermoacoustic coupling pulsation combustion The burner is both a burner and a heat exchanger. 10.根据权利要求1或2或3所述的间接介质加热炉换热强化装置,其特征在于:所述的热声耦合脉动燃烧器和换热盘管间采用刚性连接,刚性连接件置于锅壳内。10. The heat exchange enhancement device for indirect medium heating furnace according to claim 1, 2 or 3, characterized in that: the thermoacoustic coupling pulsation burner and the heat exchange coil are rigidly connected, and the rigid connection is placed Inside the pot shell.
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