CN101483133B - Production apparatus for lamp holder and lamp filament component of highly efficient multi-position continuous lamp - Google Patents

Production apparatus for lamp holder and lamp filament component of highly efficient multi-position continuous lamp Download PDF

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Publication number
CN101483133B
CN101483133B CN2009100367630A CN200910036763A CN101483133B CN 101483133 B CN101483133 B CN 101483133B CN 2009100367630 A CN2009100367630 A CN 2009100367630A CN 200910036763 A CN200910036763 A CN 200910036763A CN 101483133 B CN101483133 B CN 101483133B
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China
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filament
welding mechanism
component
backward
frame
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Expired - Fee Related
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CN2009100367630A
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CN101483133A (en
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李家凌
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Abstract

A high efficiency multi-station continuous electric lamp base filament element production device comprises a machine frame, a rotary table rotationally arranged on the machine frame, a filament foot clip arranged on the rotary table, a filament foot up-clip mechanism, a molybdenum sheet welding mechanism, a tantalum sheet welding mechanism, a filament welding mechanism and a filament element unloading mechanism distributed beside the rotary table in turn, a power transmitting means driving the rotary table rotation, an electronic control apparatus for controlling the power transmitting means,the filament foot up-clip mechanism, the molybdenum sheet welding mechanism, the tantalum sheet welding mechanism, the filament welding mechanism and the filament element unloading mechanism to operate according to the program, which is characterized in that the filament welding mechanism comprises a filament automatic up-clip mechanism and a welding mechanism. The invention has advantages of highproduction efficiency, saving labor and stable product quality comparing to the prior art.

Description

A kind of process units of multi-position continuous lamp head and filament component
Technical field:
The present invention relates to a kind of process units of electric light source member.
Background technology:
The process units of existing multi-position continuous lamp head and filament component such as patent application 200710092753.X are disclosed, be by frame, rotation is arranged on the rotating disk on the frame, be arranged on the filament foot folder on the rotating disk, be distributed in clamp mechanism on the filament foot on rotating disk next door successively, the molybdenum sheet welding mechanism, the tantalum piece welding mechanism, the filament welding mechanism, the filament component cutting agency, drive the actuating unit of dial rotation, the control actuating unit, clamp mechanism on the filament foot, the molybdenum sheet welding mechanism, the tantalum piece welding mechanism, the filament welding mechanism, the filament component cutting agency constitutes according to the electronic-controlled installation of program behavior, this kind device is compared with technology before, though production efficiency has obtained significantly improving, but, on filament, also need manually to carry out in the folder operation, and, need during the finished product blanking manually finished product to be aligned on the container, restricted the raising of production efficiency to a certain extent, and, need to consume certain manpower.
Summary of the invention:
Goal of the invention of the present invention is to provide the process units of the multi-position continuous lamp head and filament component of a kind of production efficiency height, labor-saving, constant product quality.
The present invention realizes like this, comprise frame, rotation is arranged on the rotating disk on the frame, be arranged on the filament foot folder on the rotating disk, be distributed in clamp mechanism on the filament foot on rotating disk next door successively, the molybdenum sheet welding mechanism, the tantalum piece welding mechanism, the filament welding mechanism, the filament component cutting agency, drive the actuating unit of dial rotation, the control actuating unit, clamp mechanism on the filament foot, the molybdenum sheet welding mechanism, the tantalum piece welding mechanism, the filament welding mechanism, the filament component cutting agency is according to the electronic-controlled installation of program behavior, its special feature is that the filament welding mechanism comprises that filament goes up clamp mechanism automatically, welding mechanism, filament is gone up clamp mechanism automatically and is comprised the filament vibration bucket that is fixed on the frame, the filament transmission track that links to each other with filament vibration bucket, the filament unloading device, the filament fixture, the filament unloading device by be fixed on the frame about, left/right movement device, by about, the pin that left/right movement device drives constitutes, and the filament fixture is by the mechanism that moves forward and backward on the fixed frame, be arranged on the rotating mechanism that moves forward and backward in the mechanism, the power clip that is arranged on the rotating mechanism constitutes.During work, filament vibration bucket is arranged the U-shaped filament of bulk storage in the bucket and it is hung over the filament transmission track by the planform of filament, under the effect of vibration force, filament moves forward to the termination of filament transmission track along the filament transmission track, the filament unloading device is under the control of electronic-controlled installation, drive before the pin shape and be inserted between the spiral coil of filament according to the program of setting, then, on move, filament is chosen on the filament unloading device, the rotating mechanism of filament fixture rotates, make the reversing of power clip downwards, the power clip opens, and moves forward and backward in the mechanism and moves, and filament is fallen in the clamping range of power clip, power clip closure, filament is clamped, the pin of filament unloading device about, under the drive of left/right movement device, withdraw from and reply the home position from filament, the rotating mechanism backward rotation of filament fixture, make power clip Reversion Level position, move forward and backward mechanism reach, the power clip is delivered to welding mechanism together with the filament of its clamping and filament foot welds together.
Here, the filament component cutting agency comprises by the filament component unloading device, filament component connects dish, driving filament component connects before and after the dish, the detent mechanism of move left and right, waste product is accepted mechanism, the filament component unloading device is by the mechanism that moves forward and backward that is fixed on by vertical movement mechanism on the frame, be arranged on the reciprocating mechanism that moves forward and backward in the mechanism, be arranged on the filament component folder below the reciprocating mechanism, the pressure head that the turn on lights wire foot that is driven by vertical movement mechanism presss from both sides constitutes, front and back, the detent mechanism of move left and right is by the mechanism that moves forward and backward that is arranged on the frame, be arranged on the move left and right device that moves forward and backward on the device, the brace table that is arranged on the move left and right device constitutes, and waste product is accepted mechanism by power-actuated swing arm, being arranged on waste product on the brace table of swing arm connects dish and constitutes.During work, the vertical movement mechanism action, drive pressure head, moving forward and backward mechanism moves down, pressure head turn on lights wire foot folder, reciprocating mechanism moves down, make filament component fall into the sphere of action of the filament component folder below it, the filament component folder is clamped filament component, and under the drive that moves forward and backward mechanism, move forward, filament component folder unclamps the filament component that filament component is put into below it and connects on the dish, then, and in front and back, under the drive of the detent mechanism of move left and right, filament component connects dish and removes a filament component position by setting coordinate, so that carry next filament member, be waste product if device detects filament component, waste product is accepted mechanism action, by swing arm with the waste product on the brace table on it connect dish pendulum deliver to filament component connect dish above, to accept waste product.
Compared with the prior art the present invention owing to adopted filament to go up the detent mechanism that move clamp mechanism and all around automatically, therefore, has the advantage of production efficiency height, labor-saving, constant product quality.
Description of drawings:
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the structural representation of filament welding mechanism of the present invention;
Fig. 3 is the structural representation of filament component cutting agency of the present invention;
Fig. 4 is a circuit controlling party block diagram of the present invention;
Fig. 5 is the partial enlarged drawing that the A of Fig. 2 is ordered.
Embodiment:
Now in conjunction with the accompanying drawings and embodiments the present invention is described in further detail:
As shown in Figure 1, the present invention includes frame 1, rotation is arranged on the rotating disk 2 on the frame 1, be arranged on the filament foot folder 3 on the rotating disk 2, be distributed in clamp mechanism 4 on the filament foot on rotating disk 2 next doors successively, molybdenum sheet welding mechanism 5, tantalum piece welding mechanism 6, filament welding mechanism 7, filament component cutting agency 8, drive the actuating unit 9 that rotating disk 2 rotates, control actuating unit 9, clamp mechanism 4 on the filament foot, molybdenum sheet welding mechanism 5, tantalum piece welding mechanism 6, filament welding mechanism 7, filament component cutting agency 8 is according to the electronic-controlled installation 10 of program behavior, and whether some detection filament foot parts that link to each other with electronic-controlled installation go up folder, the checkout gear 19 whether welding is finished, as shown in Figure 2, its special feature is that filament welding mechanism 7 comprises that filament goes up clamp mechanism 11 automatically, welding mechanism 12, filament is gone up clamp mechanism 11 automatically and is comprised the filament vibration bucket 11a that is fixed on the frame 1, the end that links to each other with filament vibration bucket 11a has the filament transmission track 11b of baffle plate 11e, filament unloading device 11c, filament fixture 11d, filament unloading device 11c is the reciprocating mechanism 11c1 of cylinder by the power source that is fixed on the frame 1, the power source that is driven by reciprocating mechanism 11c1 is the left/right movement device 11c2 of cylinder, the pin 11c3 that is driven by left/right movement device 11c2 constitutes, filament fixture 11d by the power source on the fixed frame 1 be cylinder move forward and backward the 11d2 of mechanism, be arranged on the rotating mechanism 11d1 that moves forward and backward on the 11d2 of mechanism, the power clip 11d3 that is arranged on the rotating mechanism 11d1 constitutes, and the power resources of power clip 11d3 are cylinder 11d4 that clip moves about driving.In order to guarantee that filament 17 enters on the extracting position 11b1 of filament transmission track 11b with attitude and the position of setting, be provided with filament location railing 18 in the both sides of filament transmission track 11b.
As shown in Figure 3, filament component cutting agency 8 includes filament component unloading device 13, filament component connects dish 14, drive filament component and connect dish 14 front and back, the detent mechanism 15 of move left and right, waste product is accepted mechanism 16, filament component unloading device 13 by be fixed on by vertical movement mechanism 20 power source on the frame 1 be cylinder move forward and backward the 13a of mechanism, being arranged on the power source that moves forward and backward on the 13a of mechanism is the reciprocating mechanism 13b of cylinder, the power source that is arranged on below the reciprocating mechanism 13b is the filament component folder 13c of cylinder, by power source is that the pressure head 13d of the turn on lights wire foot folder 3 that drives of the vertical movement mechanism 17 of cylinder constitutes, front and back, the detent mechanism 15 of move left and right by be arranged on power source on the frame 1 be cylinder move forward and backward the 15a of mechanism, being arranged on the power source that moves forward and backward on the device 15a is the move left and right device 15b of cylinder, the brace table 15c that is arranged on the move left and right device 15b constitutes, and waste product is accepted mechanism 16 by the power-actuated swing arm 16a of cylinder type, being arranged on waste product on the brace table 16c of swing arm 16a meets dish 16b and constitutes.

Claims (3)

1. the process units of a multi-position continuous lamp head and filament component, comprise frame, rotation is arranged on the rotating disk on the frame, be arranged on the filament foot folder on the rotating disk, be distributed in clamp mechanism on the filament foot on rotating disk next door successively, the molybdenum sheet welding mechanism, the tantalum piece welding mechanism, the filament welding mechanism, the filament component cutting agency, drive the actuating unit of dial rotation, electronic-controlled installation, electronic-controlled installation is according to the program control actuating unit, clamp mechanism on the filament foot, the molybdenum sheet welding mechanism, the tantalum piece welding mechanism, the filament welding mechanism, the action of filament component cutting agency, it is characterized in that the filament welding mechanism comprises that filament goes up clamp mechanism automatically, welding mechanism, filament is gone up clamp mechanism automatically and is comprised the filament vibration bucket that is fixed on the frame, the filament transmission track that links to each other with filament vibration bucket, the filament unloading device, the filament fixture, the filament unloading device by be fixed on the frame about, left/right movement device, by about, the pin that left/right movement device drives constitutes, and the filament fixture is by the mechanism that moves forward and backward on the fixed frame, be arranged on the rotating mechanism that moves forward and backward in the mechanism, the power clip that is arranged on the rotating mechanism constitutes.
2. the process units of multi-position continuous lamp head and filament component according to claim 1 is characterized in that being provided with filament in the both sides of filament transmission track locatees railing.
3. the process units of multi-position continuous lamp head and filament component according to claim 1 and 2, it is characterized in that the filament component cutting agency comprises by the filament component unloading device, filament component connects dish, driving filament component connects before and after the dish, the detent mechanism of move left and right, waste product is accepted mechanism, the filament component unloading device is by the mechanism that moves forward and backward that is fixed on by vertical movement mechanism on the frame, be arranged on the reciprocating mechanism that moves forward and backward in the mechanism, be arranged on the filament component folder below the reciprocating mechanism, the pressure head that the turn on lights wire foot that is driven by vertical movement mechanism presss from both sides constitutes, front and back, the detent mechanism of move left and right is by the mechanism that moves forward and backward that is arranged on the frame, be arranged on the move left and right device that moves forward and backward on the device, the brace table that is arranged on the move left and right device constitutes, and waste product is accepted mechanism by power-actuated swing arm, being arranged on waste product on the brace table of swing arm connects dish and constitutes.
CN2009100367630A 2009-01-14 2009-01-14 Production apparatus for lamp holder and lamp filament component of highly efficient multi-position continuous lamp Expired - Fee Related CN101483133B (en)

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Application Number Priority Date Filing Date Title
CN2009100367630A CN101483133B (en) 2009-01-14 2009-01-14 Production apparatus for lamp holder and lamp filament component of highly efficient multi-position continuous lamp

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Application Number Priority Date Filing Date Title
CN2009100367630A CN101483133B (en) 2009-01-14 2009-01-14 Production apparatus for lamp holder and lamp filament component of highly efficient multi-position continuous lamp

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CN101483133B true CN101483133B (en) 2010-06-02

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Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101996831B (en) * 2009-08-11 2012-03-14 福州协特来照明有限公司 Mechanical S-shaped clamping method and device of omega cathode filament
CN101908452B (en) * 2010-07-02 2012-04-18 李家凌 Improved structure for manufacturing multi-station squeezing machine for electric light source
CN102543621B (en) * 2012-03-02 2014-08-06 临安金朝照明电器有限公司 Filament sorting machine for energy-saving lamps
CN103177933B (en) * 2013-02-25 2015-04-08 李家凌 Clamp for bulb production
CN103337439B (en) * 2013-06-04 2015-12-23 李家凌 A kind of filament lamp base component continuous production device
CN112060613A (en) * 2020-09-01 2020-12-11 杨欢 Plastic welding device based on laser processing

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2054943U (en) * 1989-10-05 1990-03-21 陈相富 Automatic clasping machine for bulb tungsten filament
CN2121755U (en) * 1992-05-06 1992-11-11 黄耀民 Filament position corrector

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2054943U (en) * 1989-10-05 1990-03-21 陈相富 Automatic clasping machine for bulb tungsten filament
CN2121755U (en) * 1992-05-06 1992-11-11 黄耀民 Filament position corrector

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
JP特开2001-110368A 2001.04.20

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