CN101469369B - Composite additive for electroslag remelted alloy tool and die steel and adding method thereof - Google Patents

Composite additive for electroslag remelted alloy tool and die steel and adding method thereof Download PDF

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Publication number
CN101469369B
CN101469369B CN2007103068059A CN200710306805A CN101469369B CN 101469369 B CN101469369 B CN 101469369B CN 2007103068059 A CN2007103068059 A CN 2007103068059A CN 200710306805 A CN200710306805 A CN 200710306805A CN 101469369 B CN101469369 B CN 101469369B
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steel
composite additive
adding method
alloy tool
parts
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CN2007103068059A
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CN101469369A (en
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吕广奇
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ZHEJIANG ZHENGDA MOULD CO Ltd
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ZHEJIANG ZHENGDA MOULD CO Ltd
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Abstract

The invention relates to a complex additive for electroslag remelting alloy tool and die steel, and an adding method thereof. The complex additive comprises constituents by the following weight portion: 60 to 95 portions of rare earth alloys, 5 to 35 portions of silicon calcium alloys, and 2 to 5 portions of aluminum. The electroslag remelting alloy tool and die steel is treated by the complex additive, so that purity and toughness of the steel is improved, and the process service performance of materials is improved and enhanced. The adding method can prevent steel slag mixing and cinder oxidation from causing oxidation burning loss of active metamorphic elements, has high yield (more than 30 percent), and has good metamorphic effect of the steel.

Description

Composite additive for electroslag remelted alloy tool and die steel and adding method thereof
(1) technical field
The present invention relates to a kind of composite additive for electroslag remelted alloy tool and die steel and adding method thereof.
(2) background technology
Esr is a kind of refinery practice that the high-quality steel is produced that worldwide is widely used in.In being applied to decades of production practice, it has proved its importance in producing high-quality meticulous steel.In early days the stage, this technology is deoxidization desulfuration effectively, adds the effect that control is solidified, and the distribution character of non-metallic inclusion is greatly improved.Development and application along with electroslag remelting technique, the metallargist begins to recognize, the most important characteristic of electroslag remelting process is can control to solidify, and can improve the both macro and micro tissue of remelting steel ingot by the control melting rate, and this point be other secondary refining technology can't realize.
Current, along with the demand of market to high-quality meticulous steel constantly increases, the electroslag remelting process broader applications are in production practice, and its technology has obtained bigger innovation and development, and technology is also day by day ripe.As a kind of special secondary refining technology, in new century, will obtain bigger development.At present, esr becomes inter-trade, a multi-disciplinary new subject from initial single remelting technical development.In the electroslag remelting process, the investigator adopts usually and adds rare earth alloy to strengthen the performance of being made steel, and how to make other additives such as rare earth alloy and reductor reach optimum matching, is the problem that the present invention studies.In the traditional technology, additive (alterant) adopts in ladle (steel teeming ladle) and adds in addition, and the invar slag mixes its recovery rate low (below 10%), and the metamorphism of steel is not obvious; Perhaps add in the esr refining slag, by the oxygen oxidation in the slag, active alterant element oxidization burning loss is big, loses metamorphism because of earlier.
(3) summary of the invention
Technical problem to be solved by this invention is to provide a kind of can significantly improve alloy mould steel performance, the composite additive for electroslag remelted alloy tool and die steel that the desulfurization deaerating effect is good.
The present invention also provides a kind of adding method of described composite additive.
Described composite additive for electroslag remelted alloy tool and die steel comprises the component of following portions by weight:
60~95 parts of rare earth alloies;
5~35 parts of silicocalcium;
2~5 parts in aluminium.
Described rare earth alloy includes but not limited to rare earth ferrosilicon alloy, RE-Mg-ferrosilicon alloy etc.
Further, described composite additive also contains the one of following of 0.5~2 weight part or the salt of arbitrary combination more than two kinds: barium salt, magnesium salts, calcium salt, sodium salt.Described barium salt such as barium sulfate, described magnesium salts such as magnesiumcarbonate, described calcium salt such as lime carbonate, described sodium salt such as SODIUMNITRATE etc.
Further, described composite additive also contains the titanium of 0.5~2 weight part.
Further, described composite additive also contains the carbon dust of 0.5~2 weight part.Carbon dust plays katalysis in this additive.
Further, described composite additive also contains the rare earth oxide of 1~20 weight part.Described rare earth oxide includes but not limited to: lanthanum trioxide, cerium oxide, Praseodymium trioxide, Neodymium trioxide, Samarium trioxide, europium sesquioxide, terbium sesquioxide, dysprosium oxide, Erbium trioxide, ytterbium oxide, zirconium white, lanthanum cerium terbium oxide, cerium terbium oxide, yttrium europium oxide, yttrium oxide, cerium zirconium compound oxide.
Further, described composite additive is made up of following components by part by weight:
60 parts of rare earth alloies;
1 part of barium salt;
1 part of sodium salt;
5 parts in aluminium;
1 part of titanium;
10 parts of silicocalcium;
1 part of carbon dust.
The adding method of described composite additive for electroslag remelted alloy tool and die steel comprises the steps:
(1) described composite additive is adopted the metal tube packing, be rolled into the metal cored-wire;
(2) the metal cored-wire is directly hung in the consumable electrode punching block.
In the esr process, the former additive that does not melt reaction in the consumable electrode casting is fully melted by the heat that slag produces with consumable electrode, composite additive once more with the molten drop contact reacts of electrode tip, and part is brought into by molten drop and is made it in the molten bath to purify and rotten.
Further, in the described step (1): composite additive evenly drops on the low carbon mild steel steel strip surface by the guiding of covering machine funnel, the steel band that adheres to composite additive progressively makes the radial deformation bending of steel band both sides be rolled into the metal cored-wire of sealing through covering machine multiple tracks cold bending roller.
Further, in the described step (1): mild steel steel band wall thickness 0.2-0.4 millimeter, bandwidth 20-55 millimeter; 18 millimeters of metal cored-wire internal diameter φ 6-φ.
Beneficial effect of the present invention is:
1, electroslag remelted alloy tool and die steel is handled through composite additive of the present invention, and it is poly-partially at crystal boundary to suppress or hinder in the mould steel harmful element, effectively purifies crystal boundary, strengthens crystal boundary face bonding force, strengthens crystal boundary, improves the purity and the toughness of steel.
2, composite additive contains strong metamorphism element constituent element, in the metamorphic process of complexity, can generate high-melting-point disperse core, produce precipitate dispersions sclerosis phase, by the nucleation dispersion effect can refinement electroslag refining process metal freezing the time dendrite and change the carbide precipitation state, alleviate or eliminate the ununiformity of steel interalloy elements segregation and tissue, stop carbide particle after crystal boundary is netted rotten carbide of separating out tiny evenly, be distributed on the metallic matrix.
3, through the alloy mould steel of additive treating, when heat-treatment quenching heats, can suppress austenitic recrystallize of deformation and grain growth, reduce the temper brittleness tendency of material during tempering.
4, additive has the microalloying effect, and the technology use properties of improving or improve material is as the fracture toughness property under normal temperature, high temperature, wear resistance, stress fatigue, cold and hot fatigue, thermostability etc.
5, adding method of the present invention can avoid slag to mix and the slag oxidation causes the oxidization burning loss of active alterant element, recovery rate height (more than 30%), and the modification effect of steel is good.
(4) embodiment
The present invention is further illustrated below in conjunction with specific embodiment, but protection scope of the present invention is not limited to this.
Embodiment 1
A kind of composite additive for electroslag remelted alloy tool and die steel, form by following components by part by weight:
60 parts of rare earth alloies;
1 part of barium salt;
1 part of sodium salt;
5 parts in aluminium;
1 part of titanium;
10 parts of silicocalcium;
1 part of carbon dust.
The adding method of above-mentioned composite additive for electroslag remelted alloy tool and die steel comprises the steps:
(1) composite additive evenly drops on the low carbon mild steel steel strip surface by the guiding of covering machine funnel, and the steel band that adheres to composite additive progressively makes the radial deformation bending of steel band both sides be rolled into the metal cored-wire of sealing through covering machine multiple tracks cold bending roller; 0.3 millimeter of mild steel steel band wall thickness, 40 millimeters of bandwidth; 12 millimeters of metal cored-wire internal diameter φ.
(2) the metal cored-wire is directly hung in the consumable electrode punching block.
Embodiment 2
A kind of composite additive for electroslag remelted alloy tool and die steel, form by following components by part by weight:
88 parts of rare earth alloies;
10 parts of silicocalcium;
2 parts in aluminium.
The adding method of above-mentioned composite additive for electroslag remelted alloy tool and die steel is with embodiment 1.
Embodiment 3
A kind of composite additive for electroslag remelted alloy tool and die steel, form by following components by part by weight:
65 parts of rare earth alloies;
6 parts of silicocalcium;
2 parts in aluminium.
The adding method of above-mentioned composite additive for electroslag remelted alloy tool and die steel is with embodiment 1.
Embodiment 4
A kind of composite additive for electroslag remelted alloy tool and die steel, form by following components by part by weight:
65 parts of rare earth alloies;
15 parts in lime carbonate;
6 parts of silicocalcium;
4 parts in aluminium.
The adding method of above-mentioned composite additive for electroslag remelted alloy tool and die steel is with embodiment 1.
Embodiment 5
A kind of composite additive for electroslag remelted alloy tool and die steel, form by following components by part by weight:
65 parts of rare earth alloies;
10 parts in lime carbonate;
1 part of calcium salt;
1 part of magnesium salts;
1 part of sodium salt;
6 parts of silicocalcium;
4 parts in aluminium.
The adding method of above-mentioned composite additive for electroslag remelted alloy tool and die steel is with embodiment 1.
Embodiment 6
A kind of composite additive for electroslag remelted alloy tool and die steel, form by following components by part by weight:
65 parts of rare earth alloies;
10 parts in lime carbonate;
1 part of calcium salt;
1 part of magnesium salts;
1 part of sodium salt;
6 parts of silicocalcium;
4 parts in aluminium;
1 part of carbon dust.
The adding method of above-mentioned composite additive for electroslag remelted alloy tool and die steel is with embodiment 1.
Embodiment 7
A kind of composite additive for electroslag remelted alloy tool and die steel, form by following components by part by weight:
65 parts of rare earth alloies;
1 part of barium salt;
1 part of calcium salt;
1 part of magnesium salts;
1 part of sodium salt;
13 parts of silicocalcium;
8 parts in aluminium;
1 part of titanium;
1 part of carbon dust.
The adding method of above-mentioned composite additive for electroslag remelted alloy tool and die steel is with embodiment 1.
The test of embodiment 8 shock resistances
Adopt composite additive of the present invention and adding method esr die steel thereof, esr die steel carried out the shock resistance test, test result such as following table 1:
Table 1 different process is to the influence of die steel shock resistance
Steel grade Process explanation The forging specification Quench tempering attitude impact value and position
Microcephaly's Schwellenwert Microcephaly's maximum Microcephaly's mean value The major part Schwellenwert The major part maximum Major part mean value Population mean
?H13 Not doping φ100 *L ?40 ?110 ?80 ?70 ?130 ?80 ?85
Not doping φ100 *L ?50 ?120 ?90 ?75 ?125 ?92 ?91
Add embodiment 1 additive in the remelting slag φ100 *L ?70 ?130 ?105 ?75 ?134 ?115 ?110
?H13RE Adopt embodiment 1 additive and method φ180 *L ?124 ?268 ?197 ?214 Greater than 300 ?274 ?205
Adopt embodiment 2 additives and method φ180 *L ?134 Greater than 300 ?202 ?220 Greater than 300 ?280 ?241
Adopt embodiment 3 additives and method φ180 *L ?124 Greater than 300 ?200 ?204 Greater than 300 ?280 ?220
Adopt embodiment 4 additives and method φ180 *L ?134 Greater than 300 ?212 ?220 Greater than 300 ?281 ?245
Adopt embodiment 5 additives and method φ180 *L ?121 Greater than 300 ?200 ?201 Greater than 300 ?272 ?236
Adopt embodiment 6 additives and method φ180 *L ?134 Greater than 300 ?202 ?220 Greater than 300 ?280 ?241
Adopt embodiment 7 additives and method φ180 *L ?237 Greater than 300 ?262 ?243 Greater than 300 ?285 ?273
In ladle, add embodiment 1 additive φ180 *L ?85 ?176 ?121 ?125 ?183 ?142 ?131
?H13 Not doping φ180 *L ?65 ?109 ?87 ?72 ?123 ?97 ?92
?LD Not doping 80 *80 *L ?25 ?54 ?40 ?29 ?68 ?49 ?44
?LDRE Adopt embodiment 1 additive and method 80 *80 *L ?95 ?185 ?140 ?120 ?193 ?156 ?148
In ladle, add embodiment 1 additive 80 *80 *L ?30 ?55 ?42 ?35 ?72 ?54 ?48
As can be seen from Table 1, the die steel shock resistance obviously improves behind the adding additive, and adopts adding method of the present invention more can improve the shock resistance of die steel greatly.
Embodiment 9
Adopt composite additive and the adding method esr die steel H13 thereof of embodiment 1, esr die steel carried out the thermal fatigue test, test result such as following table 2:
Table 2 different process is to the influence of die steel thermal fatigue property
Parameter Do not add the rare earth electrode bar Adopt embodiment 1 additive and method
The surface damage factor 2.99×10 -4 ?3.50×10 -4
Degree of depth damage factor 2.34×10 -2 ?1.23×10 -2
Total damage factor 7.00×10 -6 ?4.31×10 -6
By above-mentioned analysis contrast as can be known, in electroslag remelting process, hang the rare earth electrode bar after, the thermal fatigue property of die steel strengthens greatly.

Claims (4)

1. composite additive for electroslag remelted alloy tool and die steel, form by following components by part by weight:
65 parts of rare earth alloies;
1 part of barium salt;
1 part of calcium salt;
1 part of magnesium salts;
1 part of sodium salt;
13 parts of silicocalcium;
8 parts in aluminium;
1 part of titanium;
1 part of carbon dust.
2. the adding method of the described composite additive for electroslag remelted alloy tool and die steel of claim 1 comprises the steps:
(1) described composite additive is adopted the metal tube packing, be rolled into the metal cored-wire;
(2) the metal cored-wire is directly hung in the consumable electrode punching block.
3. adding method as claimed in claim 2, it is characterized in that in the described step (1): composite additive evenly drops on the low carbon mild steel steel strip surface by the guiding of covering machine funnel, the steel band that adheres to composite additive progressively makes the radial deformation bending of steel band both sides be rolled into the metal cored-wire of sealing through covering machine multiple tracks cold bending roller.
4. adding method as claimed in claim 3 is characterized in that in the described step (1): mild steel steel band wall thickness 0.2-0.4 millimeter, bandwidth 20-55 millimeter; 18 millimeters of metal cored-wire internal diameter φ 6-φ.
CN2007103068059A 2007-12-29 2007-12-29 Composite additive for electroslag remelted alloy tool and die steel and adding method thereof Expired - Fee Related CN101469369B (en)

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Application Number Priority Date Filing Date Title
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CN101469369B true CN101469369B (en) 2011-04-20

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CN102879413B (en) * 2012-10-12 2014-09-24 中国航空工业集团公司北京航空材料研究院 Method for detecting nonmetallic impurities in powder metallurgy tool and mold steel
CN105525189A (en) * 2016-01-20 2016-04-27 广西丛欣实业有限公司 Preparation method of iron alloy

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