CN101468792B - Novel technique for producing sulfur from industrial waste gypsum - Google Patents

Novel technique for producing sulfur from industrial waste gypsum Download PDF

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Publication number
CN101468792B
CN101468792B CN2007103034508A CN200710303450A CN101468792B CN 101468792 B CN101468792 B CN 101468792B CN 2007103034508 A CN2007103034508 A CN 2007103034508A CN 200710303450 A CN200710303450 A CN 200710303450A CN 101468792 B CN101468792 B CN 101468792B
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reduction
sulphur
waste gypsum
gypsum
industrial waste
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CN101468792A (en
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尹小林
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Changsha Zichen Technology Development Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding

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Abstract

The invention provides a novel process for preparing sulfur from industrial waste gypsum, which is to manufacture the sulfur or manufacture sulfur and by-product cement by reducing the industrial waste gypsum and carbon reduced materials. The industrial waste gypsum is waste gypsum residue discharged by production of phosphogypsum, desulfurization gypsum, fluorgypsum, citric acid gypsum and titanium pigment or waste residue which is discharged in industrial production and regards calcium sulphate as a main composition; and the carbon reduced materials can be coal, coke, petroleum residue or bitumen. The reduction process adopts a sulfur preparation process by one-stage or multi-stage reduction, and tail gas adopts a reducing and purifying process by one-stage or multi-stage catalysis. The process can sufficiently utilize the industrial waste gypsum and manufacture the by-product cement, has the advantages of small investment, low cost, simple process, environmental protection and resource conservation, changes waste into valuable, and has significant social benefit and economic benefit.

Description

Novel technique for producing sulfur from industrial waste gypsum
Technical field:
The present invention relates to the industrial waste gypsum comprehensive utilization of resources, be specifically related to the new technology of producing sulfur from industrial waste gypsum or sulphur processed and by-product cement.
Background technology:
Industrial sulphur tradition method for making is mainly made by heating pyrite or by extracting in the natural sulphur ore deposit.Development along with technology, especially the application of Kraus process and ADA method and modified ADA law technology, fluidization roasting process and half magnetizing roasting reduction method technology and natural gas act and petroleum refinery's gas law technology of the useful sulfurous iron ore of technology of present industrial sulphur processed, the technology of extracting sulphur from the higher-grade plaster of paris has successfully been studied by the U.S., but equipment is complicated, the investment large.
China is the country of a sulfurous iron ore and natural sulphur ore deposit scarcity, high-quality plaster of paris resource is also very limited, need a large amount of import industrial sulphurs every year, but pile up like a mountain for China's industrial waste gypsum simultaneously, both polluted environment, also wasted resource, less in the urgent need to a kind of investment, can from all types of industries waste gypsum, put forward the new technology of sulphur.
Summary of the invention:
Technical problem to be solved by this invention is: solve the problem that above-mentioned prior art exists, and a kind of little, lower-cost novel technique of investment that can take full advantage of producing sulfur from industrial waste gypsum or sulphur processed and by-product cement is provided.
Technical scheme of the present invention is: adopt the reduction of industrial waste gypsum and carbonaceous reducing material to make sulphur or sulphur by-product cement processed.
Industrial waste gypsum in the technique scheme be discharge in the utilizing waste gypsum slag mud of phosphogypsum, desulfurated plaster, fluorgypsum, lemon gypsum, titanium white production discharging or the industrial production take calcium sulfate as main waste residue.
Carbonaceous reducing material in the technique scheme refers to coal, coke, petroleum slag or pitch.
The ratio of the weight part consumption of the industrial waste gypsum in the technique scheme and carbonaceous reducing material according to industrial waste gypsum and concrete technology different with carbonaceous material dispose difference and differ greatly, the ratio of general material consumption weight part is industrial waste gypsum: carbonaceous material=30~80: 70~20; If can allocate in right amount certain material components such as sal into when requiring sulphur processed and by-product cement, such as clay, shale, coal ash or industrial residue.
But the industrial waste gypsum in the technique scheme and carbonaceous reducing material bulk cargo are directly used or are used behind pre-treatment or mixing moulding.
Can adopt one or more levels reduction sulphur technique processed in the technique scheme, tail gas can adopt one or more levels reduction and catalytic reduction, purification, and waste residue is for building materials or direct cement processed.
The temperature of reaction of the main reaction stove in the technique scheme is controlled at 900 ℃~1450 ℃.
One or more levels reduction sulphur technique processed in the technique scheme is: one-level reduction sulphur technique processed refers to that waste gypsum and carbonaceous reducing material carry out thermal reduction reaction sulphur technique processed in a Reaktionsofen; Multilevel reduction sulphur technique processed refers to that waste gypsum is decomposed into SO first in the reduction decomposition stove 2Gas, SO 2Send into again the carbonaceous reduction furnace and carry out thermal reduction reaction sulphur technique processed; Tail gas adopts one-level catalytic reduction, purification to refer to contain sulfide such as H 2S, COS, CS 2Deng tail gas send in the catalytic converter, under katalysis, sulfide etc. is reduced to sulphur, tail gas is again through complete emission abatement; Tail gas adopts multistage catalytic reduction, purification to refer to the tail gas that contains sulfide is sent into catalytic reduction in the one-level catalytic converter, send into through one-level catalytic converter tail gas out again and to carry out catalytic reduction in the next stage catalytic converter, residual exhaust is again through complete emission abatement; Catalytic reduction refers to adopt C UO-Al 2O 3, LaCoCO 3, C UO-Al 2O 3-Fe 2O 3, FeS-Fe 2O 3H 2The catalyzer such as O, natural bauxitic clay, activated alumina, silica gel, activated carbon, rhombohedral iron ore, iron-activated alumina touch coal as catalyzed conversion.
In the technique scheme, described one-level reduction sulphur process using combined hot reduction reaction furnace processed, technique is simple, in the technique scheme, described multilevel reduction sulphur technique processed and Reaktionsofen thereof, reduction decomposition stove are prior art, in related data and practical application, be proven technique, tail gas catalyzed reduction, purification process and catalytic converter thereof, refining plant, condensing tower described above are prior art, in related data and practical application, are proven technique.
The present invention has following remarkable advantage:
1. can utilize all types of industries waste gypsum, adopt the cheap high sulphur coal reductive agent of deciding, the waste residue behind the sulphur processed can be made building materials or direct cement processed, is beneficial to and develops a circular economy.
2. simple, the reduced investment of technique is convenient to environment protection standard.
3. effectively protect and save gypsum natural resources and sulfurous iron ore, sulphur ore resources, protection of the environment, energy-saving and cost-reducing, to turn waste into wealth, Social benefit and economic benefit is remarkable.
Description of drawings:
Fig. 1: the process flow sheet that directly adopts bulk cargo for the present invention
Fig. 2: be the process flow sheet of the prefabricated charge bar of the present invention sulphur by-product cement processed grog
Fig. 3: produce the process flow sheet of sulphur by-product cement grog for adopting rotary kiln
Embodiment:
Technical requirements:
According to physical property and chemical constitution and coal industrial analysis and chemical analysis and the waste residue utilization scheme of all types of industries waste gypsum, determine concrete technique disposal and vent gas treatment scheme.
Embodiment 1:
Adopt somewhere desulfurated plaster and high-sulfur coal as raw material and fuel, desulfurated plaster is faint yellow powder, moisture content 12.1%, butt SO 3Content 44.3%, high sulphur coal Lower heat value 4875 * 4.18KJ/kg, total sulphur content 6.3%, high sulphur coal is through pulverizing.Desulfurated plaster and coal always expect that loss-rate is 30: 70.The dehydration of desulfurated plaster drying enters roasting reduction furnace with broken coal, and temperature is 900 ℃ in the stove, is rich in steam S, SO 2, CO, CO 2, N 2High-temperature gas send into the second-stage reduction stove, still make reductive agent with high sulphur coal, 1000 ℃ of reduction temperatures go out gas that the second-stage reduction stove is rich in S steam and send into condensation and collect tower, tail gas enters low-temperature catalyzed reduction furnace, again through emission abatement.
Embodiment 2:
Adopt waste gypsum and the hard coal of somewhere titanium white production discharging, waste gypsum moisture content 37%, butt SO 3Content 38.6%, hard coal calorific value 5543 * 4.18KJ/kg, total sulphur content 1.2% adopts combined vertical stove reduction process for producing sulphur by-product cement grog.First the sal raw material that replenishes and pulverized anthracite are milled to fineness 80um to tail over<14% dry powder, dry powder and wet waste gypsum batching are mixed, be shaped to φ 12mm charge bar, the modulus control of charge bar ash is KH1.0, N2.2, P1.5; Waste gypsum is 80: 20 with the material ratio of coal.Charge bar is added vertical heater continuously from the top of combined vertical stove, the charge bar drying and dehydrating is solved by the heating system of specially putting, drying and dehydrating waste gas is through emission abatement, the charge bar of drying and dehydrating enters the high temperature reduction reaction zone of middle and lower part, thermal source is provided by the contained coal of charge bar, heat zone is 1450 ℃, waste residue is that cement clinker constantly moves down the discharge that is cooled under action of gravity, the gas that is rich in S steam is discharged the treated condensing tower that enters from the vertical heater middle and upper part, tail gas is sent into the catalytic reduction stove, again through emission abatement.
Embodiment 3:
Adopt certain citric acid waste residues-lemon gypsum, grey foreign odor flavor wet feed, water content 32.7%, butt SO 3Content 42.6% adopts hard coal to do the thermal reduction agent, and coal calorific value 4987 * 4.18KJ/kg adopts combined vertical reduction reaction furnace sulphur processed to produce simultaneously cement clinker.The grinding of first broken shale, the cinder with replenishing of coal being prepared burden becomes 80um to tail over≤12% dry powder, again dry powder is mixed homogeneous, is shaped to φ 12mm charge bar with wet lemon gypsum batching, the material loss-rate of waste gypsum and coal is 55: 45, and clinker moduli is designed to KH 0.95, h 1.80, P 2.4; Charge bar adds from built-up type stove top, by specially putting the heat supply drying and dehydrating, the charge bar of drying and dehydrating enters the high temperature reduction reaction zone of middle and lower part, thermal source is provided by the contained coal of charge bar, about 1200 ℃ of high-temperature zone, and the waste residue that forms through about 1200 ℃ moves down gradually cooling and discharges, waste residue 3 days ultimate compression strength 27.3MPa, 28 days ultimate compression strength 48.9MPa, initial set 1: 13, final set 1: 52, security is qualified, can be used as cement clinker; The gas that is rich in S steam enters condenser from the discharge of vertical heater middle and upper part, and tail gas is sent into the catalytic reduction stove, again through emission abatement.

Claims (2)

1. novel technique for producing sulfur from industrial waste gypsum, adopt the reduction of industrial waste gypsum and carbonaceous reducing material to make sulphur, one or more levels reduction of sulphur process using processed sulphur technique processed, tail gas adopts one or more levels catalytic reduction, purification, and waste residue is for building materials or direct cement processed; Described one or more levels reduction sulphur technique processed is: one-level reduction sulphur technique processed refers to: waste gypsum and carbonaceous reducing material carry out thermal reduction reaction sulphur technique processed in a Reaktionsofen; Multilevel reduction sulphur technique processed refers to that waste gypsum is decomposed into SO first in the reduction decomposition stove 2Gas, SO 2Send into again the carbonaceous reduction furnace and carry out thermal reduction reaction sulphur technique processed; Tail gas adopts one-level catalytic reduction, purification to refer to contain sulfide such as H 2S, COS, CS 2Tail gas send in the catalytic converter and under katalysis, sulfide be reduced to sulphur, tail gas is again through complete emission abatement; Tail gas adopts multistage catalytic reduction, purification to refer to the tail gas that contains sulfide is sent into catalytic reduction in the one-level catalytic converter, send into through one-level catalytic converter tail gas out again and to carry out catalytic reduction in the next stage catalytic converter, residual exhaust is again through complete emission abatement; It is characterized in that described one-level reduction sulphur process using combined hot reduction reaction furnace processed, industrial waste gypsum be discharge in the utilizing waste gypsum slag mud of phosphogypsum, desulfurated plaster, fluorgypsum, lemon gypsum, titanium white production discharging or the industrial production take the waste residue of calcium sulfate as leading; The carbonaceous reducing material refers to coal, coke, petroleum slag or pitch; The ratio of material consumption weight part is industrial waste gypsum: carbon raw material=30~80: 70~20.
2. novel technique for producing sulfur from industrial waste gypsum according to claim 1, it is characterized in that: catalytic reduction refers to adopt C UO-Al 2O 3, LaCoCO 3, C UO-Al 2O 3-Fe 2O 3, FeS-Fe 2O 3H 2O, natural bauxitic clay, activated alumina, silica gel, rhombohedral iron ore, iron-activated alumina catalyst touch coal as catalyzed conversion.
CN2007103034508A 2007-12-28 2007-12-28 Novel technique for producing sulfur from industrial waste gypsum Expired - Fee Related CN101468792B (en)

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Families Citing this family (16)

* Cited by examiner, † Cited by third party
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CN101830442B (en) * 2010-04-27 2011-07-27 重庆三圣特种建材股份有限公司 Process for co-producing sulphuric acid and cement by using gypsum
CN102515586A (en) * 2011-12-14 2012-06-27 湖南省安化乳酸厂 Method for producing cement by using calcium sulphate waste with high water content for replacing gypsum
CN102626645B (en) * 2012-03-27 2013-11-27 长沙理工大学 Application of fluorgypsum in ketoxime Beckmann rearrangement
CN102765890B (en) * 2012-08-03 2013-10-02 尹小林 Method using titanium gypsum and acetylene sludge to prepare high-calcium sulphoaluminate or high-sulfur clinkers
CN103030984B (en) * 2013-01-29 2015-01-28 四川省达州质量技术监督检验测试中心 Composite asphalt modifier, composite modified asphalt and preparation method thereof
CN103232708B (en) * 2013-01-29 2015-01-07 四川省达州质量技术监督检验测试中心 Novel asphalt composite modifier, modified asphalt and preparation method of the modified asphalt
CN103030985B (en) * 2013-01-29 2014-12-10 四川省达州质量技术监督检验测试中心 Sulfur and gypsum whisker composite asphalt modifier, modified asphalt and preparation method thereof
CN104556756A (en) * 2015-01-29 2015-04-29 四川省川威集团有限公司 Cement prepared by utilizing sulphur residues and preparation method
CN106467293B (en) * 2016-09-19 2019-02-12 江苏德义通环保科技有限公司 A kind of method for producing sulphur and the system and device for producing sulphur
CN106630702B (en) * 2016-09-23 2019-02-19 金正大生态工程集团股份有限公司 A kind of method that desulfurized gypsum calcine by steps prepares sulphate aluminium cement co-producing sulfuric acid
CN107056102B (en) * 2017-03-17 2020-01-24 山东卓联环保科技有限公司 System and method for producing sulphoaluminate cement and co-producing sulfur by utilizing desulfurized gypsum and aluminum ash
CN109928367B (en) * 2019-04-17 2021-04-27 昆明理工大学 Device and method for preparing sulfur from phosphogypsum
CN111020175B (en) * 2019-11-18 2021-01-29 中南大学 Method for comprehensively recycling zinc-rich gypsum slag resources
CN110950309B (en) * 2019-11-20 2021-05-28 山东大学 Petroleum coke and gypsum calcination and carbon thermal reduction system and method
CN111302312B (en) * 2020-02-28 2021-11-16 山东大学 Process and system for resource utilization of gypsum and pyrite
CN114014274B (en) * 2021-12-17 2024-06-14 娄底市涟钢振兴冶金材料有限公司 Sulfur paste decompression vaporization extraction device and process thereof

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CN87107380A (en) * 1986-11-06 1988-06-22 佛罗里达磷酸盐研究院 Desulfurization of gypsum
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CN101050074A (en) * 2006-04-04 2007-10-10 马芸仙 Method for producing cement and vitriol from high silicon ardealite

Patent Citations (4)

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US4503018A (en) * 1983-02-14 1985-03-05 Davy Mckee Corporation Desulfurization of phosphogypsum
CN87107380A (en) * 1986-11-06 1988-06-22 佛罗里达磷酸盐研究院 Desulfurization of gypsum
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CN101050074A (en) * 2006-04-04 2007-10-10 马芸仙 Method for producing cement and vitriol from high silicon ardealite

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Effective date of registration: 20161223

Address after: 410013 Hunan province high tech Development Zone Changsha Wenxuan Road No. 27 Lu Valley Yuyuan D District 3 building 101 floor, No. two

Patentee after: CHANGSHA ZICHEN TECHNOLOGY DEVELOPMENT Co.,Ltd.

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Granted publication date: 20130320