CN101468488B - Industry synthesis stone thin plate shaping apparatus - Google Patents

Industry synthesis stone thin plate shaping apparatus Download PDF

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Publication number
CN101468488B
CN101468488B CN2007101606771A CN200710160677A CN101468488B CN 101468488 B CN101468488 B CN 101468488B CN 2007101606771 A CN2007101606771 A CN 2007101606771A CN 200710160677 A CN200710160677 A CN 200710160677A CN 101468488 B CN101468488 B CN 101468488B
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vibration
pressing plate
base
template
plate
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Expired - Fee Related
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CN2007101606771A
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CN101468488A (en
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杨绍良
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Anhui Unlimit Environmental Protection Material Technology Co ltd
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Abstract

The invention relates to an industrial synthesizing stone laminated slab former, which comprises a base, a pressure plate, a pressure system, a vibration system and a template, wherein the base is provided with a material carrying area; the pressure plate is arranged above the base and can move up and down relative to the base; the pressure system is connected with the pressure plate and drives the pressure plate to move up and down; the vibration system comprises a plurality of independently working vibration units, each vibration unit is arranged under the pressure plate, an elastic element is arranged between each vibration unit and the pressure plate, all the vibration units together act on the same plane, and each vibration unit comprises a vibrator and a vibration hammer matched with the vibrator; and the template is arranged above the material carrying area of the base, and the vibration hammer acts on the template. The industrial synthesizing stone laminated slab former has a simple structure, and can manufacture laminated slabs with low manufacture cost, high hardness and any dimension; meanwhile, the manufactured laminated slabs have more neat surfaces.

Description

A kind of industry synthesis stone thin plate shaping apparatus
Technical field
The present invention relates to a kind of make-up machine of industrial synthetic stone, relate in particular to a kind of make-up machine that is used to make the thin plate industrial synthetic stone.
Background technology
Lithotome is as the pith of construction material, because its color variation, exploitation is extensive use of by the people easily since ancient times always.But along with the excessive increase of its yield, exploit reasons such as utilization rate is low, the exploitation of lithotome progressively is restricted, and particularly some European countries has forbidden the exploitation of lithotome.And the product in each mineral products district, its pattern, kind all is only one, has more increased its difficulty of using.People are seeking its substitute always.
Eighties of last century sixties, du pont company for the substitute of production natural stone countertops plate, and has been invented entity plane materiel, is commonly called as resin plate, it is characterized in that it is formed by resin cast fully.At the invention initial stage,, produce easily, and extensively promoted just because its pattern is many.Up to today, entity plane materiel remains one of main selection of deck plate.Its extension product is also a lot, is mostly to add some toners therein, and calcium powder, fillers such as aluminium powder increase pattern, reduce cost.Its production technology is generally hybrid resin, additive and various auxiliary agent, and cast molding is solidified then.But the defective of this kind resin plate is also brought inconvenience to people, because its primary raw material is a resin, its hardness is low, fade easily, and easy deformation, ageing resistance is low.Especially in the place that is often contacted by people, as bank counter, the household kitchen table top, the problems referred to above will appear in places such as hotel's table top in the short period of time, often polishing renovation.Patent about this kind invention is varied.
Consider these the jejune characteristics and the what use is made of lithotome waste material of resin plate,, invented artificial synthetic stone by Italian PTI company at the end of the sixties.It is characterized in that utilizing the resin natural stone particle that bonds.Because added a large amount of lithotomes, its hardness has improved, and pattern is more various, and it is in appearance more near natural stone, has promptly fully consumed a large amount of lithotome particles, meets the characteristics that people like lithotome again.The initial stage technology of this kind product is simple, only is to use resin-bonded particle, has produced a lot of inventions, as ZL200410086755.4 " synthetic color slate and manufacture method thereof "; The manufacturing prescription and the production technology of the colored artificial stone of CN03109409.0.These inventions just simply utilize the mixed with resin building stones, do not solve the various defectives of bringing to product because use resin in a large number, and are not enough as hardness, the water imbibition height, yielding, problem such as easily aging, just low than the production cost of resin plate, seem near lithotome.
Artificial synthetic stone develops into today, and its most up-to-date techniques are the artificial synthetic hilllock stone that is commonly called as today.The all processes of its production technology all is to finish under the situation of vacuum: hybrid resin and lithotome aggregate and additive, cloth is expected the feed bin the inside of a 2400cm*1200cm*90cm then, the extruding of before and after this feed bin being carried out up and down, vibrating, be shaped to the hilllock Waste stone material until it, treat to carry out dicing, sanding and polishing after it solidifies.China introduces about at the end of last century, has copied this equipment, and promotes rapidly, and its product has been installed in the inside, most market so far.This technology is elaborated at invention 200410051312.1 " production technology of artificial stone and devices ".The defective of this product still exists.At first we look at this production technology, at first will be pressed into the waste material of bulk earlier, the famine material are cut again.This technology has limited the hardness of the lithotome aggregate in the waste material because of the limitation of current cutting technique, can only use hardness lithotome on the low side in other words, otherwise just can not cut.Generally speaking, people to select hardness mostly for use be that Mohs' hardness is that about 3,4 marble and hardness are 5 granite for Mohs intensity.Because can only select these stone materials for use, the hardness of its product and intensity are not very high, the scope of application of having limited to its product, as, can not use as the household kitchen countertop plate, as be installed in the inside, market and wait the extensive place of walking about that contacts of quilt, cut will soon appear, pollute infiltration, problems such as variable color.Produced a large amount of losses in its cutting process simultaneously.Increased the expense of cost.
Secondly, this equipment be adopt this cube feed bin carried out before and after up and down extrusion modling, in process of production, its active force can not reach enough greatly, so must add the abundant resin lithotome particle that bonds.Because its pressure is not enough, the density of product is good inadequately, because its resin content is many, characteristics such as the hardness of its product still can not reach requirement.Increased cost again.
And, because it is enough big that the active force that press produced in this equipment can not reach, if use many vibrating motors to act on the oscillating plate, must solve the same frequency of these motors, the technical barrier of synchronous effect, therefore just can not increase the size of feed bin, like this just limit the specification of this kind product.
Based on above-mentioned defective, the equipment design engineers of various countries are in research and development, because can not the high stone material aggregate of cutting hardness, its solution designs a kind of one-time formed thin plate shaping apparatus exactly.And the press of this kind equipment will have enough big pressure and oscillating force, can press aggregate more closely knitly, like this just can reduce the use amount of resin, and improves the density of product, increases the anti-permeability and the corrosion resistance of product.The active force that how to improve this press is the key of this invention, and existing press is the vibrating motor of a large-scale vibrating motor being installed above the oscillating plate or two or more being installed at.If increase power just must invent a kind of more large-scale vibrating motor, but prior art can not address this problem, and the increase power that this large-scale vibrating motor can not be unlimited.Perhaps be increased in the quantity of this vibrating motor above oscillating plate, but must solve the same frequency of these vibrating motors, synchronous problem.This also is technical difficult point, and vibrating motor of every increase simultaneously will be in the face of together frequently, synchronous problem.And multiple motor acts on the oscillating plate simultaneously, and its work stable low can not guarantee completely with frequently, synchronously.
Summary of the invention
Technical problem to be solved by this invention is to overcome the deficiency of above-mentioned prior art, and the industry synthesis stone thin plate shaping apparatus that a kind of vibrating effect is good, cost is low, simple in structure is provided.
According to a kind of industry synthesis stone thin plate shaping apparatus provided by the invention, comprise base, pressing plate, pressure system, vibrational system and template, have material contained district on the described base; Described pressing plate is arranged on the top of described base and can moves up and down with respect to described base; Described pressure system is connected with described pressing plate and is used to drive described pressing plate and moves up and down; Described vibrational system comprises a plurality of vibration units that work alone, each described vibration unit is arranged on the below of described pressing plate, be provided with elastic component between each described vibration unit and the described pressing plate, all vibration units independently vibrate and gather and act on the same plane, each described vibration unit involving vibrations device and the vibration hammer that matches with described vibrator; Described template is arranged on the top of the material contained district of described base, and described vibration hammer acts on the described template.
Also have following attached technical characterictic according to a kind of industry synthesis stone thin plate shaping apparatus provided by the invention:
Described template is suspended on the described pressing plate.
The periphery of described template forms limit material frame.
The thickness of described template is 1mm-50mm.
Described vibration hammer has cavity, and described vibrator is installed in the cavity of described vibration hammer.
Described vibration hammer comprises base plate with flat bottom surface, is used for top board that is connected with described pressing plate and the side plate that is connected described base plate and top board, and described base plate acts on the described template.
Described base plate and described side plate are integrally formed, and described top board is dismountable to be installed on the described side plate.
The bottom of described pressing plate is fixed with suspension groove, and the top board of described vibration hammer snaps in the described suspension groove, and leaves the vibration gap with the bottom of described pressing plate, and described elastic component is arranged between the top board and described pressing plate of described vibration hammer.
Be fixed with guide rail on the described base, described pressing plate is installed on the described guide rail and along described guide rail and slides up and down.
Described base is provided with vacuum chamber, and described vacuum chamber can buckle on described base, thereby forms sealed cavity, and described sealed cavity is connected with vacuum equipment.
Compared with prior art has following advantage according to a kind of industry synthesis stone thin plate shaping apparatus provided by the invention: at first, vibrational system of the present invention is made up of two or more vibration units, each vibration unit is made up of a vibration hammer and the vibrator that is installed on the vibration hammer, these vibration units are independent respectively vibration when work, once per revolution vibration not, asynchronous vibration, like this, can improve the frequency of vibrator, vibration force is strengthened, and strength can act on above the whole sheet material more uniformly, makes particle and gap between particles still less, significantly reduced the use amount of resin, make the density height of sheet material, the hardness height, anti-permeability is good, and because it can reach the content of 96% natural stone diamond stone, this product is similar to the outward appearance of lithotome basically; Secondly, present device can unrestrictedly increase or add the quantity of few vibration unit according to design size, can make the sheet material of arbitrary dimension, is not subjected to the restriction of vibrational system; Once more, have the slit between adjacent vibration unit of the present invention, material can enter in the slit when vibration, also can make simultaneously the plate face injustice between the adjacent vibration unit, template is set, can prevents that the material between the adjacent vibration unit from entering in the slit, make that whole plate face is more smooth; At last, vibrator of the present invention is arranged in the inner chamber of vibration hammer, and vibrating effect is better like this, can produce bigger vibration force.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is vibration unit and the interconnective structural representation of pressing plate among the present invention.
Fig. 3 is the structural representation of template among the present invention.
Fig. 4 is the elevational schematic view of template among the present invention.
Fig. 5 is the structural representation of single vibration unit among the present invention.
The specific embodiment
Referring to Fig. 1, the embodiment of a kind of industry synthesis stone thin plate shaping apparatus that provides in the present invention comprises base 1, pressing plate 2, pressure system 3, vibrational system 4 and template 5, has material contained district on the described base 1; Described pressing plate 2 is arranged on the top of described base 1 and can moves up and down with respect to described base 1; Described pressure system 3 is connected with described pressing plate 2 and is used to drive described pressing plate 2 and moves up and down; Described pressure system 3 drives pressing plate 2 motions, and the material on the material contained district is pushed, and in this process, pressure system 3 drives pressing plate 2 and all the time material applied certain pressure.Described vibrational system 4 comprises a plurality of vibration units that work alone 6, each described vibration unit 6 is arranged on the below of described pressing plate 2, be provided with elastic component 7 between each described vibration unit 6 and the described pressing plate 2, all vibration unit 6 independent vibrations and set act on the same plane each described vibration unit 6 involving vibrations device 61 and the vibration hammer 62 that matches with described vibrator 61; Described template 5 is arranged on the top of the material contained district of described base 1, and described vibration hammer 62 acts on the described template 5.The present invention vibrates material by a plurality of vibration unit 6 subregions, do not need to guarantee between each vibration unit 6 with frequently synchronously, and vibration unit 6 can adopt small construction, and the vibration unit 6 of respective numbers is set according to the size of sheet material.Therefore, can make the slim sheet material of arbitrary dimension, this be prior art can't finish.Because have the gap between each vibration unit 6, in the process of vibration, the material on the base 1 can be gone on vibration unit 6 and the pressing plate 2, makes also to pollute the material discontinuity.In order to solve the interval training material problem between each vibration unit 6, the present invention is provided with slim template 5 between vibration unit 6 and material, and this template 5 plays the effect of limit material, prevents that material from running chaotically, and stops material that vibration unit 6 and template 5 are polluted.Simultaneously, can power average act on press on the material, improve the flatness of thin plate.
Referring to Fig. 1, in the foregoing description that the present invention provides, be fixed with guide rail 11 on the described base 1, described pressing plate 2 is installed on the described guide rail 11 and along described guide rail 11 and slides up and down.Described pressure system 3 is installed on the described guide rail 11, and fixes with guide rail 11.Described pressure system 3 is a hydraulic system, and it can provide the pressure of 50-800 ton.Thereby the material on the base 1 is pushed, it is pressed into thin plate.In order to make the gap between the particle in these thin plates littler, be about to the tightr of thin plate pressure, need carry out vibration processing to thin plate, improve compactness.
Referring to Fig. 2, Fig. 3 and Fig. 4, in the foregoing description that the present invention provides, described template 5 is suspended on the described pressing plate 2, and the periphery of described template 5 forms limit material frame 51, and the thickness of described template 5 is 1mm-50mm.Also can adopt the template between the 3mm-10mm.In the present embodiment, can adopt 2mm, 3mm, 5mm, 8mm, 10mm, 15mm, 20mm, 25mm or the like.Will be according to the size of concrete vibration unit 6, operating frequencies etc. are provided with, and make its requirement that meets the limit material, and do not influence the vibrating effect of vibration unit 6.
The present invention is suspended on described template 5 on the pressing plate 2, can be with pressing plate 2 oscilaltion, and convenient the use.In melting process, need not on material, buckle template in advance, after material arranges, directly to send among the present invention, template 5 descends with pressing plate 2, and material is limited.
The periphery of described template 5 has also been installed limit material frame 51, can limit being scattered of peripheral material.In the cloth process, it is framed that special-purpose limit material need not be set.
Referring to Fig. 1 and Fig. 5, in the foregoing description that the present invention provides, described vibration hammer 62 has cavity 621, and described vibrator 61 is installed in the cavity 621 of described vibration hammer 62.Described vibration hammer 62 comprises base plate 622 with flat bottom surface, be used for the top board 623 that is connected with described pressing plate 2 and be connected the side plate 624 of described base plate 622 and top board 623, and described base plate 622 acts on the described template 5.Described base plate 622 and described side plate 624 are one of the forming, described top board 623 dismountable tops that are fixed on side plate 624, and cavity 621 covered.Because vibration hammer 62 often is in vibrational state, therefore, base plate 622 and side plate 624 as integrally formed, can be prevented to weld together and produce phenomenon of rupture.Installation for convenience and replacing vibrator 61, described top board 623 is demountable.But guarantee that top board 623 can not come off under the state of vibration.
Referring to Fig. 2 and Fig. 5, in the foregoing description that the present invention provides, the bottom of described pressing plate 2 is fixed with suspension groove 21, and the top board 622 of described vibration hammer 62 snaps in the described suspension groove 21, and leaves the vibration gap with the bottom of described pressing plate 2.Described elastic component 7 is arranged between the top board 622 and described pressing plate 2 of described vibration hammer 62.The bottom of described pressing plate 2 is equipped with 22, two of a plurality of suspension section bars and hangs formation suspension groove 21 between the section bar 22, and the top board 622 of described vibration hammer 62 snaps in wherein.Therefore, the bottom that is suspended on pressing plate 2 that vibration unit 6 can be in a row.This structure is convenient installs.
The described vibrator 61 that the present invention adopts is pneumatic vibrator, vibrating motor, electromagnetic vibrator and hydraulic vibrator.The vibration frequency of vibrator 61 is at 1500-25000 rev/min, and often the vibration frequency that adopts is between 2000-4500 rev/min.For example, the present invention adopts 3000 rev/mins.
Referring to Fig. 1, in the foregoing description that the present invention provides, described base 1 is provided with vacuum chamber 8, and described vacuum chamber 8 can buckle on described base 1, thereby forms sealed cavity, and described sealed cavity is connected with vacuum equipment 81.The top of described vacuum chamber 8 is provided with at least one vacuum interface 82, and described vacuum equipment 8 is connected with described vacuum interface 82.Not produce bubble in order making in the material, material need to be placed and suppress under the vacuum state and vibrate.Therefore, the present invention is provided with vacuum chamber 8 on base 1, makes entire equipment be in the hollow box body 8, by vacuum equipment 81 air in the casing is taken away, forms vacuum.Guaranteeing does not have bubble in the material, improves the quality of product.

Claims (10)

1. an industry synthesis stone thin plate shaping apparatus is characterized in that: comprise
Base has material contained district on the described base;
Pressing plate, described pressing plate are arranged on the top of described base and can move up and down with respect to described base;
Pressure system, described pressure system are connected with described pressing plate and are used to drive described pressing plate and move up and down;
Vibrational system, described vibrational system comprises a plurality of vibration units that work alone, each described vibration unit is arranged on the below of described pressing plate, be provided with elastic component between each described vibration unit and the described pressing plate, all vibration units independently vibrate and gather and act on the same plane, each described vibration unit involving vibrations device and the vibration hammer that matches with described vibrator;
Template, described template is arranged on the top of the material contained district of described base, and described vibration hammer acts on the described template.
2. a kind of industry synthesis stone thin plate shaping apparatus as claimed in claim 1 is characterized in that: described template is suspended on the described pressing plate.
3. a kind of industry synthesis stone thin plate shaping apparatus as claimed in claim 1 is characterized in that: the periphery of described template forms limit material frame.
4. a kind of industry synthesis stone thin plate shaping apparatus as claimed in claim 1 is characterized in that: the thickness of described template is 1mm-50mm.
5. a kind of industry synthesis stone thin plate shaping apparatus as claimed in claim 1 is characterized in that: described vibration hammer has cavity, and described vibrator is installed in the cavity of described vibration hammer.
6. a kind of industry synthesis stone thin plate shaping apparatus as claimed in claim 5, it is characterized in that: described vibration hammer comprises base plate with flat bottom surface, is used for top board that is connected with described pressing plate and the side plate that is connected described base plate and top board, and described base plate acts on the described template.
7. a kind of industry synthesis stone thin plate shaping apparatus as claimed in claim 6 is characterized in that: described base plate and described side plate are integrally formed, and described top board is dismountable to be installed on the described side plate.
8. a kind of industry synthesis stone thin plate shaping apparatus as claimed in claim 6, it is characterized in that: the bottom of described pressing plate is fixed with suspension groove, the top board of described vibration hammer snaps in the described suspension groove, and with the bottom of described pressing plate leave the vibration gap, described elastic component is arranged between the top board and described pressing plate of described vibration hammer.
9. a kind of industry synthesis stone thin plate shaping apparatus as claimed in claim 1 is characterized in that: be fixed with guide rail on the described base, described pressing plate is installed on the described guide rail and along described guide rail and slides up and down.
10. a kind of industry synthesis stone thin plate shaping apparatus as claimed in claim 1, it is characterized in that: described base is provided with vacuum chamber, described vacuum chamber can buckle on described base, thereby forms sealed cavity, and described sealed cavity is connected with vacuum equipment.
CN2007101606771A 2007-12-26 2007-12-26 Industry synthesis stone thin plate shaping apparatus Expired - Fee Related CN101468488B (en)

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Application Number Priority Date Filing Date Title
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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103991123B (en) * 2014-05-12 2017-01-11 庞炜千 Splicing and compounding formation device of cracked stone

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101066609A (en) * 2007-06-09 2007-11-07 刘建平 Electromagnetic forming apparatus and process of artificial stone
CN200984786Y (en) * 2006-12-27 2007-12-05 杨绍良 Artificial stone board forming machine
CN201140432Y (en) * 2007-12-26 2008-10-29 杨绍良 Industry synthesis stone thin plate shaping apparatus

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN200984786Y (en) * 2006-12-27 2007-12-05 杨绍良 Artificial stone board forming machine
CN101066609A (en) * 2007-06-09 2007-11-07 刘建平 Electromagnetic forming apparatus and process of artificial stone
CN201140432Y (en) * 2007-12-26 2008-10-29 杨绍良 Industry synthesis stone thin plate shaping apparatus

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