CN213440225U

CN213440225U - Building element forming die

Info

Publication number: CN213440225U
Application number: CN202021573105.3U
Authority: CN
Inventors: 张鹏超; 石玄铭; 黄昌军
Original assignee: Huizhou Zhuyou Zhizao Technology Co ltd
Current assignee: Huizhou Zhuyou Zhizao Technology Co ltd
Priority date: 2020-07-31
Filing date: 2020-07-31
Publication date: 2021-06-15
Anticipated expiration: 2030-07-31

Abstract

The application discloses building element forming die includes: pouring and smashing a forming die platform, can dismantle the setting and pouring and smash the die platform supporting component of forming die platform below, it is concave downwards to have the die cavity that is used for holding the concrete to pour and smash the forming die bench top, the bottom of pouring and smashing the forming die platform is equipped with the mounting groove and supports the groove, support the elastic clamping spare that the inslot is equipped with flexible block die platform supporting component, the embedded shaping auxiliary member that is equipped with the response die cavity in the mounting groove concrete pouring and smashing the forming state, shaping auxiliary member communication connection alarm, the side of pouring and smashing the forming die platform is installed to the alarm. The utility model discloses can prevent that the PC component from leaking the vibration, the insufficient phenomenon of vibrating in process of production to ensure that the cellular fault can not appear in the PC component of production, its roughness and roughness also reach relevant requirement, have the utilization ratio in extremely strong flexibility and the mill space, guaranteed the stability of the secondary use of mould, the quality is lighter and more handy, has reduced the cost of making.

Description

Building element forming die

Technical Field

The utility model relates to a technical field in the aspect of the prefabricated building concrete structure especially relates to a building element forming die.

Background

In the field of prefabricated building concrete structures, building component forming dies are required to form in the production process of PC components such as composite floor slabs, bay windows and the like. The traditional building component forming die mainly comprises an iron die and a wood die, the two dies are also the main building component forming die in the market, but the two building component forming dies have serious defects: firstly, the two traditional building component forming dies are mostly used once, which can cause serious loss rate and is not in accordance with the green, environment-friendly and efficient production concept advocated in the current stage of China; secondly, the volume and the weight of the iron mold are very large, the flexibility is poor, the construction difficulty is increased, the iron mold is difficult to change after the mold is made, scrapping is caused, and serious unnecessary waste is caused; thirdly, the wood mold is of a wood structure, so that the wood mold is easy to deform and break in the construction process, the produced PC component is deformed, the size is inconsistent, and the surface roughness and the flatness do not meet the relevant requirements; fourthly, the iron mold and the wood mold lack auxiliary positioning elements, workers leak vibration in the concrete pouring and tamping process, and honeycomb-shaped faults can occur on the formed PC component, so that the quality of the product is seriously influenced, and the manufacturing cost of the product is increased; fifthly, after the iron mold and the wood mold are subjected to concrete pouring forming and mold stripping, a large number of concrete blocks are remained on the surfaces of the iron mold and the wood mold, and the concrete blocks are difficult to clean, so that the quality of products in subsequent production is greatly reduced, and the performances in all aspects cannot meet related requirements.

SUMMERY OF THE UTILITY MODEL

Objects of the invention

The utility model aims at providing a building element forming die, can prevent that the PC component from leaking the vibration in process of production, the insufficient phenomenon of vibrating, cellular fault can not appear in order to ensure the PC component of production, its roughness and roughness also reach relevant requirement, the utilization ratio in extremely strong flexibility and mill's space has, the stability of the secondary use of mould has been guaranteed, the surface integrality of PC component has also been guaranteed, the quality is lighter and more handy, the material and the processing technology of making have been reduced, the cost of making has been reduced.

(II) technical scheme

In order to achieve the above object, the present invention adopts the following technical solution to provide a building element forming mold, including:

the shaping mould platform is watered and smash, the mould platform supporting component of setting in the shaping mould platform below of watering and smashing is watered, it smashes the die cavity that the shaping mould bench top is recessed to be used for holding the concrete to water, it is equipped with the mounting groove to water the bottom of smashing the shaping mould platform, the embedded response that is equipped with of mounting groove whether the shaping auxiliary of die cavity internal surface is laminated completely to the concrete in the die cavity.

In the utility model, the casting and tamping molding die table is used for molding the PC component after concrete pouring and tamping, so that the produced PC component meets the design standard, and the shape and the position of the embedded part meet the relevant requirements; the shaping auxiliary component plays key effect at concrete placement in-process, in the process of pouring in the concrete, if leak the vibration, perhaps vibrate inadequately, can lead to the honeycomb fault to appear in the PC component of production, this has seriously influenced the quality of PC component, shaping auxiliary component's effect is if vibrate inadequately, the process of vibrating is not enough, the concrete does not fully contact the mould surface, shaping auxiliary component will send out the warning through the alarm, remind the workman where because of vibrating not enough the concrete and not contact the mould surface completely, this PC component that can ensure to produce can not appear honeycomb fault scheduling problem.

In some embodiments, a supporting groove is formed in the bottom of the pouring and tamping molding die table, and an elastic clamping piece which is used for telescopically clamping the supporting part of the die table is arranged in the supporting groove. During production, the mould supporting part is fixed subaerial, from this, the effect of mould supporting part plays the effect of supporting the shaping mould platform of watering and smashing, through with install the elasticity joint spare cooperation of watering and smashing the shaping mould bench realize with the portable dismantlement setting of watering and smashing the shaping mould platform, make fix the mould supporting part that waters that can the adaptation difference on ground and smash the shaping mould platform, improve production efficiency, reduction in production cost.

In some embodiments, one end of the elastic clamping piece is inserted into the casting and tamping molding die table along the side wall of the supporting groove, and the other end of the elastic clamping piece is telescopically arranged in the supporting groove and movably clamped with the die table supporting part. From this, through the flexible setting of elastic clamping spare in supporting the inslot realize with the portable dismantlement setting of mould platform supporting component, make fix on the mould supporting part on ground can the different shaping mould platform of watering and smashing of adaptation, improve production efficiency, reduction in production cost, guarantee that PC component production can go on high-efficiently smoothly.

In some embodiments, the one end that elastic clamping spare can stretch out and draw back is equipped with first inclined plane, the mould platform supporting component with the one end of elastic clamping spare joint is equipped with the spacing face on second inclined plane and the second inclined plane that is located. From this, for making things convenient for the joint structure between mould platform supporting component and the elastic clamping spare, design inclined plane cooperation structure makes mould platform supporting component and waters and smash effect, laborsaving and simple to operate that realize quick assembly disassembly between the shaping mould platform.

In some embodiments, the installation grooves are symmetrically distributed on the bottom surface of the casting and tamping molding die platform at the center of the casting and tamping molding die platform, and the installation grooves are uniformly distributed at intervals. From this, the mounting groove evenly sets up through symmetry and interval the bottom surface of casting and tamping forming die platform can further strengthen the vibrating condition of the interior concrete of die cavity when the concrete is tamped in the more quick, more stable response of mounting groove internal forming auxiliary component, effectively overcomes the PC component that produces and can not appear honeycomb fault scheduling problem.

In some embodiments, the mounting groove is integrally formed along the bottom surface of the casting and tamping mold platform or is convexly connected to the bottom surface of the casting and tamping mold platform along the bottom surface of the casting and tamping mold platform. Therefore, the mounting groove is integrally formed and concavely arranged on the casting and tamping forming die table, so that the cost can be effectively reduced; the mounting groove is installed again after producing on watering and smashing the forming die platform, can make the moulding auxiliary member that waters and smash the forming die platform according to the mounting groove shape of difference or the structure adaptation is different, and the structure is nimble, the suitability is strong.

In some embodiments, the molding aid is half-nested or fully nested within the mounting slot.

In some embodiments, the supporting grooves are integrally formed and concavely arranged at four corners of the bottom surface of the pouring and tamping molding die platform, or a plurality of supporting grooves are uniformly protruded on the bottom surface of the pouring and tamping molding die platform. Therefore, the supporting groove is integrally formed and concavely arranged on the casting and tamping forming die table, so that the cost can be effectively reduced; the support groove is installed on the molding die platform of casting and tamping again after producing, can make the molding die platform of casting and tamping according to the different support groove shape or the different die platform supporting component of structural adaptation, and the structure is nimble, the suitability is strong.

In some embodiments, the forming aid is provided as at least one of a piezoresistive pressure sensor, a ceramic pressure sensor, a diffused silicon pressure sensor, a sapphire pressure sensor, a piezoelectric pressure sensor.

Drawings

Fig. 1 is a schematic bottom perspective view of a building element forming mold according to an embodiment of the present invention;

fig. 2 is a schematic top perspective view of a building element forming mold according to an embodiment of the present invention;

fig. 3 is a cross-sectional view of a support groove according to an embodiment of the present invention;

fig. 4 is a cross-sectional view of a die table support member in a mounting groove according to an embodiment of the present invention.

Reference numerals:

the casting and tamping forming die table comprises a casting and tamping forming die table 1, a die cavity 11, a die table supporting part 2, a second inclined surface 21, a limiting surface 22, a mounting groove 3, a supporting groove 4, an elastic clamping part 5, a first inclined surface 51, a forming auxiliary part 6 and an alarm 7.

Detailed Description

The technical solution and the advantages of the present invention will be more clear and clear by further describing the embodiments of the present invention with reference to the drawings of the specification.

Referring to fig. 1-4, a building element forming mold of the present embodiment includes: the casting and tamping forming die table comprises a casting and tamping forming die table 1, a die table supporting component 2, a mounting groove 3, a supporting groove 4, an elastic clamping piece 5, a forming auxiliary piece 6 and an alarm 7. Specifically, the method comprises the following steps: pouring and smashing forming die platform 1, can dismantle the setting and pouring and smashing die platform supporting component 2 of forming die platform 1 below, it is sunken to have the die cavity 11 that is used for holding the concrete to pour the die cavity 11 of smashing forming die platform 1, the bottom of pouring and smashing forming die platform 1 is equipped with mounting groove 3 and support groove 4, support the elastic joint spare 5 that is equipped with flexible block die platform supporting component 2 in the groove 4, the embedded shaping auxiliary member 6 that is equipped with the response die cavity 11 in of mounting groove 3, shaping auxiliary member 6 communication connection alarm 7, alarm 7 is installed in the side of pouring and smashing forming die platform 1.

In the embodiment, the casting and tamping molding die table 1 is used for molding the PC component after concrete is tamped, so that the produced PC component meets the design standard, and the shape and the position of the embedded part meet the relevant requirements; during production, the mold supporting part is fixed on the ground, so that the mold supporting part plays a role of supporting the pouring and tamping molding die table 1, and is matched with the elastic clamping piece 5 arranged on the pouring and tamping molding die table 1 to realize movable disassembly and arrangement with the pouring and tamping molding die table 1, so that the mold supporting part fixed on the ground can be adapted to different pouring and tamping molding die tables 1, the production efficiency is improved, and the production cost is reduced; the shaping auxiliary component plays key effect at concrete placement in-process, in the process of pouring in the concrete, if leak the vibration, perhaps vibrate inadequately, can lead to the honeycomb fault to appear in the PC component of production, this has seriously influenced the quality of PC component, shaping auxiliary component's effect is if vibrate inadequately, the process of vibrating is not enough, the concrete does not fully contact the mould surface, shaping auxiliary component will send out the warning through alarm 7, remind the workman where not yet to contact the mould surface completely because of vibrating insufficient concrete, this PC component that can ensure to produce can not appear honeycomb fault scheduling problem.

Therefore, the novel building component forming die of the embodiment achieves relevant use effects through the mutual matching of all the parts: 1. the building component forming die of the embodiment has the advantages of simple structure, simple production process, less material consumption and reduced manufacturing cost; compared with the traditional building component forming die, the novel building component forming die has the advantages that the weight and the volume are lower, and the use is simpler and more efficient; novel building element forming die is more nimble, traditional building element forming die generally is fixed, it is unmovable, novel building element forming die's mould platform supporting component sets up to portable dismantlement formula, its mobility has been strengthened, can be more reasonable arrange, the availability factor in factory's place has been improved, the PC component quality of production can be ensured, through being equipped with auxiliary forming element, ensure enough vibrating in concrete pouring and tamping process, the leakage vibration can not appear, the condition of not enough vibrating, ensure that the cellular fault can not appear in the PC component of producing, PC component surface is smooth, it is level and smooth, and easy to operate has, high durability and convenient use, and the utility model has strong practicality, be worth promoting and applying on market.

As shown in fig. 3 and 4, in this embodiment, one end of the elastic clamping member 5 is inserted into the casting and tamping mold table 1 along the side wall of the supporting groove 4, and the other end of the elastic clamping member 5 is telescopically arranged in the supporting groove 4 to be movably clamped with the mold table supporting member 2. From this, through the flexible setting of elastic clamping spare 5 in supporting groove 4 realize with the portable dismantlement setting of mould platform support component 2, make fix on the mould supporting part on ground can the different shaping mould platform 1 of watering and smashing of adaptation, improve production efficiency, reduction in production cost, guarantee that PC component production can go on high-efficiently smoothly.

As shown in fig. 3 and 4, in this embodiment, the one end of the elastic clamping member 5 that can stretch out and draw back is provided with a first inclined plane 51, the one end of the clamping between the mold table supporting member 2 and the elastic clamping member 5 is provided with a second inclined plane 21, a limiting plane 22 is further provided above the second inclined plane 21, when the elastic clamping member 5 is clamped with the mold table supporting member 2, the first inclined plane 51 can slide to the second inclined plane 21 along the limiting plane 22, and the limiting plane 22 is located above the first inclined plane 51. From this, for making things convenient for the joint structure between mould platform supporting component 2 and the elastic clamping spare 5, design inclined plane cooperation structure makes mould platform supporting component 2 and waters and smash effect, laborsaving and simple to operate that realize quick assembly disassembly between the shaping mould platform 1.

In this embodiment, a plurality of mounting grooves 3 are distributed on the bottom surface of the casting and tamping mold platform 1 in a manner of central symmetry of the casting and tamping mold platform 1, and the plurality of mounting grooves 3 are uniformly distributed at intervals. From this, mounting groove 3 evenly sets up in the bottom surface of casting and tamping forming die platform 1 through symmetry and interval, can further strengthen the vibrating condition of the interior concrete of die cavity 11 when the concrete is carried out in the response that the shaping auxiliary element is quicker, more stable in mounting groove 3, effectively overcome the PC component that produces and can not appear honeycomb fault scheduling problem.

In the present embodiment, the mounting groove 3 is integrally formed along the bottom surface of the casting and tamping mold table 1 or is protruded along the bottom surface of the casting and tamping mold table 1 on the bottom surface of the casting and tamping mold table 1. Therefore, the mounting groove 3 is integrally formed and concavely arranged on the casting and tamping molding die table 1, so that the cost can be effectively reduced; installation is again on watering and smashing forming die platform 1 to the convex joint after 3 productions of mounting groove, can make and water and smash forming die platform 1 according to the different shaping auxiliary member 6 of 3 shapes of mounting groove or the structure adaptation of difference, the structure is nimble, the suitability is strong.

In the present embodiment, the molding aid 6 is completely embedded in the mounting groove 3; it will be appreciated that in other embodiments the forming aid 6 may be provided as a half-insert in the mounting groove 3.

In the embodiment, the supporting grooves 4 are integrally formed and concavely arranged at four corners of the bottom surface of the casting and tamping molding die table 1, or a plurality of supporting grooves 4 are uniformly protruded on the bottom surface of the casting and tamping molding die table 1. Therefore, the supporting groove 4 is integrally formed and concavely arranged on the casting and tamping forming die table 1, so that the cost can be effectively reduced; support 4 postgenerations convex joint installs on watering and smashes shaping mould platform 1 again, can make and water and smash shaping mould platform 1 according to the different mould platform supporting component 2 of 4 shapes of support groove or the structure adaptation of difference, the structure is nimble, the suitability is strong.

In the present embodiment, the molding aid 6 is provided as at least one of a piezoresistive pressure sensor, a ceramic pressure sensor, a diffused silicon pressure sensor, a sapphire pressure sensor, and a piezoelectric pressure sensor.

The building element forming die of the embodiment mainly comprises the following components: first, the auxiliary forming element prevents the PC component from leaking and vibrating insufficiently in the production process, which can ensure that the produced PC component does not have honeycomb fault and the surface roughness and the flatness of the PC component also meet the relevant requirements. Second, this novel building element forming die's support section is movable, can be more reasonable carry out arranging in space, greatly increased its flexibility and the utilization ratio in mill's space, novel building element forming die can change its traditional building element forming die's fixity, thirdly, novel building element forming die's surface can carry out smooth dull polish and handle, smash at concrete placement, behind the drawing, the surface no longer possesses the concrete piece, the stability of the used secondary of mould has been guaranteed, the surface integrality of PC component has also been guaranteed. Fourthly, the novel die is lighter in quality, the manufacturing materials and the processing technology are reduced on the premise of ensuring the effect, and the manufacturing cost is reduced.

It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.

Claims

1. A building element forming die, comprising:

2. The building element forming die according to claim 1, wherein: the bottom of the pouring and tamping molding die table is provided with a supporting groove, and an elastic clamping piece which is used for telescopically clamping the die table supporting part is arranged in the supporting groove.

3. The building element forming die according to claim 2, wherein: one end of the elastic clamping piece is inserted into the pouring and tamping forming die table along the side wall of the supporting groove, and the other end of the elastic clamping piece is arranged in the supporting groove in a telescopic mode and movably clamped with the die table supporting part.

4. The building element forming die according to claim 3, wherein: the one end that elastic joint spare can stretch out and draw back is equipped with first inclined plane, mould platform supporting component with the one end of elastic joint spare joint is equipped with the second inclined plane and is located the spacing face of second inclined plane top.

5. The building element forming die according to claim 1, wherein: a plurality of the mounting groove with it is in to cast and smash forming die platform central symmetry distribution it is in to cast and smash the bottom surface of forming die platform, and it is a plurality of the interval is evenly arranged between the mounting groove.

6. The building element forming die according to claim 1, wherein: the mounting groove is followed it sets up or follows to cast and smash the concave integrated into one piece in the bottom surface of forming die platform it is in to cast and smash the bottom surface convex joint of forming die platform it is on to cast and smash forming die platform bottom surface.

7. The building element forming die according to claim 6, wherein: the molding auxiliary part is embedded into the mounting groove in a half or complete mode.

8. The building element forming die according to claim 2 or 3, wherein: the supporting grooves are integrally formed and concavely arranged at four corners of the bottom surface of the pouring and tamping forming die table, or a plurality of supporting grooves are arranged to be evenly convexly connected on the bottom surface of the pouring and tamping forming die table.

9. The building element forming die according to any one of claims 1 to 7, wherein: the forming auxiliary part is at least one of a piezoresistive pressure sensor, a ceramic pressure sensor, a diffused silicon pressure sensor, a sapphire pressure sensor and a piezoelectric pressure sensor.