CN101460965A - Component data distribution method, component data distribution apparatus and program - Google Patents

Component data distribution method, component data distribution apparatus and program Download PDF

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Publication number
CN101460965A
CN101460965A CNA200780020941XA CN200780020941A CN101460965A CN 101460965 A CN101460965 A CN 101460965A CN A200780020941X A CNA200780020941X A CN A200780020941XA CN 200780020941 A CN200780020941 A CN 200780020941A CN 101460965 A CN101460965 A CN 101460965A
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China
Prior art keywords
module data
data
module
assembly mounting
evaluating
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CNA200780020941XA
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Chinese (zh)
Inventor
川濑健之
冈村博
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Panasonic Holdings Corp
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Matsushita Electric Industrial Co Ltd
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Publication of CN101460965A publication Critical patent/CN101460965A/en
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Abstract

A component data distribution method which is executed by a server device (10) and allows distribution of component data between a plurality of terminal devices (20) when a component is mounted on a board includes: a component data collecting step of collecting component data and evaluation data indicating a degree of an operation required to achieve actual production using the component data from a first terminal device; and a component data accumulating step of accumulating the collected component data with the collected evaluation data so as to provide the collected component data for a second terminal device different from the first terminal device.

Description

Module data location mode, module data distribution apparatus and program thereof
Technical field
The present invention relates to a kind of module data location mode etc., it allows to distribute when being installed to assembly on the plank and will more specifically, the present invention relates to a kind of technology of Drive assembly DATA DISTRIBUTION by the module data of assembly mounting device use.
Background technology
Conventionally, for being used for for the assembly mounting device of installation component on plank (component), known have a kind ofly provide the service providing method of various support data for the user by the Internet, described support data for example are commercial matters information, e-command, virtual training and installation component data (abbreviating module data hereinafter as) (for example referring to patent documentation 1).
Above-mentioned among these, for as when handle component is installed on the plank, using for the module data of data by assembly mounting device, patent documentation 1 has especially been introduced and has been made good use of product manufacturing recorded and stored module data and the service receiving trap is provided in the service generator, and this service receiving trap has data or all component data ([0153] section) in the scope that is indicated by assembly mounting device, component type etc.So,, thereby carry out gratifying installation production even the operator who begins to learn also can be according to assembly that will use or board type receiving unit data.
Can obtain module data there from the successful user who makes quality product.For providing of module data is provided, use known method, it is effective promptly providing award to the supplier.
Patent documentation 1: Jap.P. No.3662578.
Summary of the invention
Yet according to the technology of patent documentation 1, (distribute) module data only can distribute after obtaining excellent product manufacturing record.Therefore, although the module data quality that is distributed can be remained on the high level, owing to can will carry out loaded down with trivial details operation before the successful distribution component data, therefore lifting subassembly data volume easily still.
In addition, owing to being various devices, constantly groping and every Promethean result of user, therefore be unwilling naturally to disclose this valuable information, thereby hindered the distribution of module data to the third party in order to obtain module data that excellent product manufacturing record finishes.
To propose the present invention and be in order to address the above problem, the present invention aims to provide a kind of module data location mode, is used for by promoting and the providing and distribute and improve the production efficiency of using the assembly mounting device execution of Drive assembly data.
To achieve these goals, a kind ofly carry out and the module data location mode that allows to distribute when the installation component on plank by the module data of assembly mounting device use comprises: the module data acquisition step by the module data distribution apparatus, from first end device acquisition component data and the evaluating data, described evaluating data represents to use described module data to realize the degree of actual production action required; And module data accumulation step, accumulation has the module data of described collection of the evaluating data of described collection, thinks that second end device that is different from first end device provides the module data of described collection.
In addition, this module data location mode can also comprise: the module data searching step, when described module data receiving trap provides search condition, from the module data of described collection, retrieve one or more module data according to the search condition that is provided, and to described module data receiving trap transmission result for retrieval, described result for retrieval comprises component Name and the corresponding evaluating data that indicates every module data that is retrieved; And module data provides step, described module data receiving trap provide have one or more component Names of comprising in the described result for retrieval and indicating obtain request the time, for described module data receiving trap provides the module data that is indicated by given component Name.
This module data generator can have expression a lower grade of the more module data of null term number in multinomial module data evaluating data is defined as the evaluating data gathered by server unit.When the module data generator was implemented as assembly mounting device, evaluating data was represented lower degree when assembly mounting device can determine to utilize module data successful execution when trial production than successful execution not.Degree when the degree that evaluating data is represented during actual production that assembly mounting device can also be determined to carry out with module data in successful execution is lower than successful execution not.
Utilize above-mentioned configuration,, provide not have the excellent product of manufacturing record as yet and in order to realize that actual production will carry out the module data of necessary operation for use after the evaluating data of expression operation is gathered.Therefore, the module data amount that is distributed increases, and distribution that can the Drive assembly data.
In addition, this module data location mode can also comprise the award determining step, determines to reward by the required operation of representing according to evaluating data of content judgement realization actual production.Can be by give to promote the distribution component data for the supplier of module data according to estimating the award of determining.
Especially can promote the module data that provides more practical in the following way: comprise the complaint acquisition step, the complaint of the problem in the module data of pointing out to be provided is provided and in described award determining step, determines higher award for the complaint of the described collection of lesser amt; In rewarding determining step, when gathering other module datas that are similar to this module data than when not gathering as yet, determine lower award; Perhaps in rewarding determining step, determine higher award for the operation more difficult or more trouble that in the formation component data, needs.
In addition, preferred group event data location mode also comprises the rewards accumulation step, and accumulation will be by will rewarding the award that is associated and determines with the supplier of module data, and this module data provides method to comprise the award step display of demonstration award.
Utilize this configuration, can encourage the module data supplier to have the motivation of reality that module data is provided.
In addition, this module data location mode can also comprise usage charges payment indication notifying process, when providing the module data of described collection, come to described module data receiving trap notice usage charges payment indication based on the evaluating data of the described collection of the module data of described collection for described module data receiving trap.
Collect the efficient that the usage charges in source are rewarded in conduct owing to utilize above-mentioned configuration to improve, so can successfully promote providing of module data by rewarding.
In addition, this module data location mode can also comprise that module data provides step, and the module data of described collection only is provided for the user within the scope that is provided with by the supplier of module data.
Utilize above-mentioned configuration,, can reduce because cause being unwilling to provide the situation of module data widely to the open precious module data of general user because the supplier of module data can limit the open scope of the assembly that will register.As a result, can expect, can within limited open scope, promote the distribution of module data.In addition, for example, only can realize actual application to the disclosed module data of user of associated companies etc. by registration, this is a way very easily.
Preferably, described module data also comprises part that a plurality of assembly mounting devices are total and for a plurality of parts of described a plurality of assembly mounting devices individual (individualized); And in described module data acquisition step, the module data of described collection has many evaluating datas individual for described a plurality of assembly mounting devices.So, can be at the evaluation of each assembly mounting device Management Unit data.
In addition, when the module data generator is implemented as assembly mounting device, in described module data acquisition step, described module data distribution apparatus is by giving notice to described assembly mounting device, promoting provides the module data with record of production, thereby can gather the module data that has record of production in the described assembly mounting device.
Utilize above-mentioned configuration, can directly have the module data of record of production with the high probability collection from assembly mounting device.
In addition, when this module data receiving trap is implemented as assembly mounting device, provide in the step, when checking assembly, can provide module data for assembly mounting device according to the request of obtaining that sends from assembly mounting device at module data.
Owing to when assembly mounting device needs data, can utilize above-mentioned configuration to provide essential module data, therefore can improve the efficient of using assembly mounting device to produce from server unit.
When this module data receiving trap was implemented as assembly mounting device, server unit can provide in the step at module data and freely provide module data for assembly mounting device.
Utilize this configuration, provide free by emphasizing this module data, the advantage of introducing assembly mounting device may be attractive for potential customers.
The present invention not only can be implemented as the said modules data distribution method and module data provides method, and the storage medium that can be implemented as the equipment that is used to carry out this method, the system that comprises this equipment or program and store this program.
Provide method etc. according to module data location mode of the present invention, module data, the module data that can distribute and not make the excellent product record and have the operation essential in order to realize actual production, this module data has the evaluating data of expression operation.Therefore, the user of assembly mounting device can check evaluating data and judge whether to use immediately module data, need do adjusting of much degree etc. to assembly mounting device.As a result, distribution that can the Drive assembly data, and module data can be improved to the level that can use module data to make excellent product rapidly.Can be by according to estimating and environment for use is rewarded providing of module data is provided.
Therefore, have the module data of various grade evaluations, so assembly mounting device obtains the chance quantity increase of applicable components data owing to gathering and distribute as the server unit of module data distribution apparatus.When operator's securing component data, the operator can select and obtain the module data with necessary evaluation by the evaluation of the module data confirming to obtain.
As a result, can reduce by operation of constantly groping the adjusting part data and the operation that improves module data by problem analysis.Therefore, can optimize from test procedure required resources of production during making excellent product.The optimization of the resources of production is corresponding to the work minimizing of step number, electric energy, fuel, water, sample material etc. of for example operator.
In addition, use the module data that obtains from server unit (promptly through conscientious check and the data finished with high level), can improve the product quality of in the step of making excellent product, making with expectancy evaluation.As a result, the power consumption of product needed reduces, and term of life prolongs, and thus contribution has been made in the energy and the resources conservation of society need.
Other information of the application's background technology
Whole disclosures (comprising instructions, accompanying drawing and claim) of the Japanese patent application No.2006-158741 that on June 7th, 2006 was submitted to are incorporated into herein by reference.
Whole disclosures (comprising instructions, accompanying drawing and claim) of the Japanese patent application No.2006-161154 that on June 9th, 2006 was submitted to are incorporated into herein by reference.
Description of drawings
Fig. 1 shows the summary according to the module data compartment system configuration of the embodiment of the invention;
Fig. 2 is a block diagram, and it shows the functional configuration example of server unit and end device;
Fig. 3 is a top view, and it shows the example of assembly;
Fig. 4 A and 4B show the example of the module data of storage in module data storage unit 11 and the module data storage unit 23;
Fig. 5 shows the example of the identification division of image;
Fig. 6 A and 6B are the key drawing of evaluating data;
Fig. 7 A shows the higher assembly example of difficulty of generation component data, and Fig. 7 B shows the example of the identification division of component drawings picture;
Fig. 8 shows the example of prize table 160;
Fig. 9 is a process flow diagram, shows the detail operations of server unit 10;
Figure 10 is a process flow diagram, shows the detail operations of end device 20;
Figure 11 shows the example of testing result display screen;
Figure 12 shows the example of shape data input screen;
Figure 13 shows the example of installation data input screen;
Figure 14 shows the example of module data registration prompting screen; And
Figure 15 shows to complain and sends the example of confirming screen.
Reference numeral
1 module data compartment system
10 server units
11 module data storage unit
12 module data feeding units
13 communication I/F unit
14 module data collecting units
15 reward determining unit
16 rewards accumulation unit
20 end devices
21 install control module
22 operator I/F unit
23 module data storage unit
24 communication I/F unit
25 installing mechanism unit
26 module data input blocks
27 estimate determining unit
28 module data registration units
30 networks
110 total parts
111 model relevant portions
121 retrieval units
122 use data storage cell
150 operation required forms
151 estimate form
160 prize table
211 module data acquiring units
212 complain transmitting element
Embodiment
Hereinafter, will be described in detail with reference to the attached drawings embodiments of the invention.
<system configuration 〉
Fig. 1 shows the summary according to the module data compartment system configuration of the embodiment of the invention.
By coming configuration component data distribution system 1 via network 30 Connection Service apparatuses 10 and a plurality of end device 20.Server unit 10 is the example of module data distribution apparatus, and end device 20 is the example of module data generator.
In Fig. 1, for example, server unit 10 is computing machines that the service position in assembly mounting device manufacturer provides, and the assembly mounting device that provides in assembly mounting device user's factory for example is provided each end device 20.
In the module data compartment system 1 of configuration like this, server unit 10 and a plurality of end device 20 come the distribution component data by network 30 exchange module datas.Module data be a kind of when installation component on plank by the used data of assembly mounting device, comprise the data relevant with assembly self, the metric data of assembly for example comprises the data of determining to optimize during the installation component device condition of error at the assembly mounting device of every kind of model in addition.Utilize the NC data to inform module data to assembly mounting device, which assembly the expression in practice of NC data installs with which point of what order on plank, uses described module data when installation component on plank during the Control Component erecting device.
Server unit 10 provides module data by promoting (prompt) as first end device of one of end device 20, gathers and register the module data that is provided by first end device.Then, server unit 10 provides the module data of being registered to second end device that is different from first end device.Second end device module data that provides from server unit 10 is provided also uses the module data that is received.Like this, server unit 10 module data that just distributed.
Therefore, server unit 10 has played the function of the module data distribution apparatus of distribution component data, has also played the function that the assembly generator of module data is provided for second end device.First end device serves as the module data generator, is used to server unit 10 that module data is provided.Second end device serves as the module data receiving trap, is used for from server unit 10 receiving unit data.
During the distribution component data, for example, the module data that the end device 20 of the A-1 of factory of the A of company produces end device 20 sends to server unit 10, server unit 10 receptions and the new registration module data of service position together with evaluating data.
Evaluating data represents to utilize module data to realize the degree of actual production action required.That is evaluating data is a kind of index, and it indicates in the current module data what lacks, and needs anything to operate the grade that current module data is improved to the manufacturing of realization excellent product in (for example) adjusting operation.
At this moment, the module data that allows end device 20 to send by the evaluating data indication to server unit 10 is so that require operation successfully to produce excellent product and realize actual production.
The module data of new registration is obtained by the assembly mounting device of the A-2 of factory of the A of company in the server unit 10, replenished and adjusted according to estimating, after successfully producing excellent product, be sent to server unit 10 then together with new evaluating data to make excellent product.The registration of server unit 10 update group event data after regulating.
The adjusted module data that has upgraded registration in server unit 10 is obtained and is directly used in the manufacturing excellent product by the assembly mounting device of the B-1 of factory of the B of company.
Award according to the supplier who is evaluated as module data, thereby promote module data is carried out new registration and upgrades registration.The award that gives is associated with the supplier of module data and accumulation in server unit 10.
The configuration of<server unit and end device 〉
Fig. 2 is the block diagram of example arrangement, shows the function of server unit 10 and end device 20.Fig. 2 also shows the network 30 of Connection Service apparatus 10 and end device 20.
Server unit 10 is from end device 20 acquisition component data and corresponding evaluating data, provide the module data of described collection to one of end device 20, described server unit 10 by module data storage unit 11, module data feeding unit 12, communication I/F (interface) unit 13, module data collecting unit 14, reward determining unit 15 and rewards accumulation unit 16 constitutes.Module data feeding unit 12 comprises retrieval unit 121 and uses data storage cell 122.
Module data collecting unit 14 is from end device 20 receiving unit data and corresponding evaluating data, and storage is received in module data storage unit 11 module data and evaluating data.
When retrieval unit 121 when end device 20 receives the search condition that indicates component Name, this retrieval unit 121 retrieves the module data of the search condition that one or more coupling received from module data storage unit 11.It sends testing results to end device 20, and this testing result comprises the model name of component Name, assembly mounting device and as the corresponding evaluating data of the sign key word of the module data that is retrieved.
When module data feeding unit 12 from end device 20 receive indicated one or more sign key words of comprising the testing result obtain request the time, this module data feeding unit 12 provides the module data that is identified by this sign key word to end device 20.
When using data storage cell 122 that module data is provided and when end device 20 receives the complaint (complaint) of relevant this module data, this uses the use data of storage in the data storage cell 122 update group event data storage unit 11, the number of times that uses data representation to use the number of times of module data and take place to complain.The complaint of module data is meant and causes the relevant information that goes wrong owing to module data is insufficient, for example such information: according to the module data installation component, but fail to utilize absorption assembly is picked up on the installation head or transmit utilize the assembly that absorption picks up during assembly fall from installation head.
Reward determining unit 15 and determine to reward, determined award is associated with the supplier of module data and accumulation gained data in rewards accumulation unit 16 according to the evaluating data and the use data corresponding to module data of storage in the module data storage unit 11.
Note for a component Name, a plurality of module data suppliers being arranged.For example, if a plurality of suppliers provide complete module data to realize that (for example first supplier provides shape data in the excellent product manufacturing in stage by stage mode, second supplier increases installation data, and the 3rd supplier improves installation data, up to carrying out the trial production stage and realizing the actual production stage etc.), so by data are associated with supplier accordingly in rewards accumulation unit 16 progressive award.
Communication I/F carries out communicating by letter of data by network 30 with end device 20 in unit 13.
End device 20 provides module data for server unit 10 and obtains and use the module data of registration in server unit 10.As the example that this device is embodied as assembly mounting device,, control module 21, operator I/F unit 22, module data storage unit 23, communication I/F unit 24, installing mechanism unit 25, module data input block 26, evaluation determining unit 27 and module data registration unit 28 constitute this device by being installed.Control module 21 is installed to be comprised module data acquiring unit 211 and complains transmitting element 212.
Control module 21 is installed utilizes the module data of storing in the module data storage unit 23 to control installing mechanism unit 25 and installation component on plank.
Installing mechanism unit 25 for example provides unit, installation head and video camera to constitute by pallet, assembly, pallet is used to place plank, assembly provides the unit to be used for providing each assembly by the component stores band (storage tape) of preserving a plurality of assemblies, installation head utilization absorption picking up assembly, send it to target location and installation component there, video camera is used to discern the state when utilizing the absorption picking up assembly.Because installing mechanism unit 25 is not theme of the present invention, suppose that therefore it is to utilize that routine techniques is realized and omit its detailed description at this.
When the charging assembly file, assembly provides the unit to carry out audit process, is notified to from the bar code that appends to the component stores band or IC tag reading assembly title and with the component Name that is read control module 21 is installed.
If module data storage unit 23 is not stored by the model name sign of component Name of being notified and assembly mounting device self and shown the module data of being realized actual production by evaluating data, module data acquiring unit 211 just sends the search condition that indicates component Name to server unit 10 so.Then, it is from the model name and the corresponding evaluating data of the component Name of the sign keyword matching search condition of server unit 10 securing component data and assembly mounting device, and shows described data on operator I/F unit 22.
Operator I/F unit 22 for example can be to be attached to LCD on the assembly mounting device frame, to be installed in touch panel on the LCD front surface and keyboard etc.
Module data acquiring unit 211 is according to the operation of accepting to select module data by the evaluation of operator I/F unit 22, and send the activation request of the sign key word that comprises selected module data to server unit 10, obtain thus by the module data of sign key word sign and in module data storage unit 23 the memory module data.
Basic not when server unit 10 retrieves module data or obtain to have the module data that fills enough evaluations when module data input block 26, this module data input block 26 is according to the newly-generated module data of input operation that receives by operator I/F unit 22 or supply and the correction group event data.In module data storage unit 23 the newly-generated module data of storage or supply or proofread and correct after module data.
Control module 21 is installed utilizes the module data of storage in the module data storage unit 23 to produce as a trial and actual production.When beginning trial production and actual production, module data input block 26 also carries out coarse adjustment and thin tuning according to the input operation that receives by operator I/F unit 22 to module data.
Estimating determining unit 27 determines evaluating data and store data in module data storage unit 23 according to the state of module data.Evaluation determining unit 27 redefines evaluating data and update group event data storage unit 23 according to the state variation of module data.Hereinafter describe according to the state of module data and realize the actual example of the operation that actual production is required and the details of evaluating data.
When the evaluating data of definite and update group event data, module data registration unit 28 is to the promotion of operator I/F unit 22 notice registration component data in server unit 10, and according to operator's operation response registration component data and corresponding evaluating data in server unit 10.
<module data 〉
Hereinafter describe module data in detail.
Fig. 3 is a top view, shows the example of assembly.The main body of observing assembly from the top is a rectangle, and it has the lead-in wire that extends to the outside from relative both sides.Utilize the definite shape of sharing all component of these features of same metric item as shown in Figure 3.
Fig. 4 A and 4B show the example of the module data of storage in the module data storage unit 23 of the module data storage unit 11 of server unit 10 and end device 20, and show the example relevant with assembly shown in Figure 3.
Fig. 4 A show module data with the irrelevant total part 110 of assembly mounting device model, and show the shape data of expression as the tolerance of the assembly of example.An assembly has a total part.
Shape type is represented the character shape of assembly, and each of shape data shows the tolerance of each part that occurs in assembly top view shown in Figure 3.It is also contemplated that all component that shape is determined by the same metric item is assigned in the same shape type.
Fig. 4 B shows the model relevant portion 111 that depends on the assembly mounting device model of module data, for example, be used to make the installation data of the device condition of the error minimize during the installation component, indication component data access times and the use data of number of times and the service data that examination number of operations and assembly mounting device success number of operations are installed in expression take place to complain.An assembly can have the model relevant portion of the assembly mounting device model quantity that puts on the assembly mounting device.
Evaluating data is recorded in the model relevant portion.
In installation data, identification division is defined as detecting the reference of assembly not being picked up the tram.Illumination (illumination) 1 and 2 determines the optimal illumination intensity of recognizer component, and suction nozzle and transmission acceleration determine that respectively installation head utilization absorption is picked up and the top condition of transfer assembly.
The item of service data can be in module data storage unit 11, omitted, and the item that uses data can be in module data storage unit 23, omitted.
Fig. 5 shows the example of the image of identification division.Shown lead-in wire (lead) position on the image that the image of identification division R11 shown in this example has been determined to take when assembly shown in Figure 3 is picked up in installation head utilization absorption according to reference.
Offset detection between the lead-in wire that shows on the lead-in wire that shows on the image with the actual photographed acquisition and the image of identification division utilizes absorption that assembly is picked up the tram for failing, and can alignment error be minimized.
<evaluating data 〉
To describe evaluating data in detail hereinafter.
Fig. 6 A and 6B are the key drawing of evaluating data.
Fig. 6 A shows the example of operation required form 150.Operation required form 150 is matrixes, and it is illustrated in module data is carried out a plurality of total operations when realizing that a plurality of stages of module data being estimated during the actual production are used the module data in corresponding stages, and whether each operation is necessary.Every row of operation required form 150 shows operations such as " generation shape data ", " generation installation data ".Every row show the stages such as " non-assembly data ", " shape data can be used ".Each intersection point of row and column is marked with when " zero " is illustrated in the module data that uses this stage still needs this operation, does not need this operation and be marked with " * " expression.
For example, the intersection point of " generation shape data " row and " non-assembly data " row is marked with zero, this expression must need " generation shape data " this operation when stage (even shape data is provided) in non-assembly data at all of the Evaluation Division of module data.
The intersection point of " generation shape data " row and " shape data can with " row is marked with *, this expression is when the Evaluation Division of module data during in the stage that shape data has generated, and the use module data does not need the operation of " generation shape data ".
Operation required form 150 shows the complicacy of each operation of expression and the value at cost of difficulty.As mentioned below, the award that value at cost is subjected to by module data is provided reflects.
In this operation, aforesaid operations has the example of four kinds of reality, that is, installation data coarse adjustment operation in shape data generating run (part that module data is total to the erecting device model), installation data (model relevant portion) generating run, the trial production and the installation data thin tuning operation in the actual production.For example, the value at cost of each operation is set to 10,30,50 and 10 respectively.The all stages that to estimate in practice are arranged to five types, and promptly non-assembly data, shape data can be used, installation data can be used, successfully trial production and successful actual production.
In the stage that does not have module data, realize actual production in order to utilize module data, need shape data to generate all operations afterwards.In the stage that shape data is only arranged, need installation data to generate operation afterwards.In the stage that installation data can be used, need the installation data coarse adjustment operation operation afterwards in the trial production.In the stage that success is produced as a trial, need the installation data thin tuning operation in the actual production.In the stage of successful actual production, without any need for operation.
Operation required form 150 is used to describe embodiments of the invention, might not all the time this operation required form 150 be offered server unit 10 and end device 20.
Fig. 6 B shows the example of estimating form 151.Estimate form 151 and preserve different Stage Value and bonus points according to above-mentioned five evaluation phases.Bonus points represents to operate according to the stage supposition in practice the total cost value of unwanted operation on the required form 150 (being to be represented as the operation that does not need (*) in each stage (row)) in Fig. 6 A.
This total value is illustrated in the module data evaluation and arrives complicacy and the difficulty level that the operation of module data has been distributed in former supposition of current generation, and the actual example of expression award value.Total value is high more, and promptly the Stage Value of Ping Jiaing is high more, and expression utilizes module data to realize that the essential degree of operating of actual production is low more.
For providing, the award determining unit 15 of server unit 10 estimates form 151.
Preferably, the difficulty of formation component data is high more, or complicacy is high more, just above-mentioned bonus points is arranged to high more value.Therefore, for example, during concerning between the difficulty of considering the formation component data or complicacy and element shapes, a plurality of evaluation forms 151 are provided, be used for determining different bonus points, and can determine bonus points according to evaluation form corresponding to the shape type of module data at a plurality of shape type of the different element shapes of expression.
Fig. 7 A shows the higher assembly example of formation component data difficulty.Fig. 7 B shows the example of this component recognition parts of images.This assembly is assigned to the shape type different with the shape type of the assembly shown in Fig. 3.As total example, main body is assigned to higher difficulty level for circular assembly, can be because can not easily be provided with the part of high Precision Detection to angular variation, and the bigger assembly complicacy of number of leads is also higher.
<bonus data 〉
Hereinafter describe bonus data in detail.
Fig. 8 shows the example of prize table 160.For the rewards accumulation unit 16 of server unit 10 provides prize table 160.
Prize table 160 has the new registration of module data and upgrades the record of registration, the model name of the supplier of each record date and time, module data, component Name and assembly mounting device is registered the evaluating data of front and back and is fed back to supplier's bonus points as bonus data as the sign key word of module data.
In addition, prize table 160 has the record of securing component data, each obtains the sign key word of the model name that obtains taker, component Name and assembly mounting device of date and time, module data as module data, the evaluating data when obtaining and to obtaining point (usage charges) that taker imposes as imposing data.
By rewarding the record that determining unit 15 generates the bonus data on the prize table 160 and imposes data.
Hereinafter will be by bonus data of storing in the reference third and fourth line description prize table 160 shown in Figure 8 and the actual content of imposing data as example.
Bonus data when registering the evaluation phase value for the bonus data of " 1 " in (being evaluated as before the registration " 1 ") record the third line, end device 20 register the module data (estimate afterwards be evaluated as " 3 ") of evaluation phase value for " 3 " in server unit 10.
Before and after registration, the bonus points of estimating corresponding to module data increases to " 90 " (with reference to figure 6B) from " 10 ".Therefore, rewarding determining unit 15 determines increment " 80 " is recorded as bonus data as supplier's " C3 " bonus points and with it.
When end device 20 (being evaluated as during registration " 4 ") when server unit 10 obtains the evaluation phase value for the module data of " 4 ", the collection data of record fourth line.
Because the bonus points corresponding to the evaluation of the module data that is obtained be " 100 " (with reference to figure 6B), so reward determining unit 15 bonus points " 100 " is defined as obtaining the collection point of taker " C4 " and it is recorded as the collection data.
By reference prize table 160, give the accumulation of this supplier's bonus points at each supplier's calculating, and obtain taker at each and calculate this collection point that obtains taker accumulation.
Consider that module data is generally obtained and used by a plurality of takers that obtain, thus each to obtain the point that taker need pay can be a little to multiply by the actual usage charges that predetermined (a few percent) rate is used as by imposing.
The detail operations of<server unit 〉
The operation of hereinafter with reference process flow diagram detailed description server device 10.
Fig. 9 is the process flow diagram that shows the detail operations of server unit 10.This process flow diagram shows server unit 10 in order to handle from each request relevant with module data of end device 20 and the important operation of taking.
Server unit 10 repeats following process, up to receive operation stop indication till (among the S401 not).
Receive data (S402) and carry out (S403) along separate routes from end device 20 according to the data content that is received.
When receiving search condition (search condition among the S403), retrieval unit 121 detect one or more with the module data of the search condition coupling that receives from module data storage unit 11, and send as the component Name and the assembly mounting device model name of the sign key word of the module data that is retrieved and the testing result (S412) that comprises corresponding evaluating data to end device 20.
If do not mate the module data of search condition, for example, retrieval unit 121 comprises the module data that mates in the module data of other assemblies of the similar component Name with same manufacturer and the testing result on shape type, thereby has expanded the scope with the split-level retrieval.In addition, the module data of the assembly with coupling or analogous shape type of other manufacturers also can be included in the range of search.The module data that obtains similar assembly from a plurality of manufacturers obtains the process of module data when the similar assembly with other manufacturers substitutes assembly out of stock rapidly as testing result may be useful.
When receiving the obtaining request of module data (request of obtaining of the module data among the S403) that has indicated as the component Name of module data sign key word and assembly mounting device model name, module data feeding unit 12 obtains module data that the sign key word that comprised the request by obtaining of being received identifies and data is sent to end device 20 (S421) from module data storage unit 11.At this moment, module data storage unit 11 increases the access times (S422) by the module data of sign key word sign.
Reward determining unit 15 with reference to the evaluation form shown in Fig. 6 B, and will be defined as the collection point (S423) relevant corresponding to the bonus points of the evaluation of institute's sending assembly data with the securing component data.
Reward determining unit 15 and in rewards accumulation unit 16, write down obtaining taker, identifying component Name and assembly mounting device model name, the evaluating data when obtaining and the collection point (S424) that obtains taker of key word as module data of the date and time that obtained, module data.At this moment, module data feeding unit 12 is according to the usage charges of collection point computation module data of record in the rewards accumulation unit 16, and to end device 20 transmission information, informs the usage charges of its payment calculating gained.
When receiving the module data registration request that comprises module data and evaluating data (the module data retrieval request among the S403), module data collecting unit 14 is stored module data and the evaluating data (S431) that comprises in the module data registration request that is received in module data storage unit 11.
Reward determining unit 15 with reference to the evaluation form shown in Fig. 6 B, will corresponding to the bonus points of the module data evaluation before the storage be defined as the bonus points (S432) relevant corresponding to the difference between the bonus points of the module data evaluation after storing with the registration component data.For example, in deterministic process, have the component Name coupling before the memory module data but during the unmatched module data of assembly mounting device model name (, assembly mounting device corresponding to another model), then registered this assembly to the common shape data of multiple model assembly mounting device.Therefore, the evaluation before the storage is set to 1.
If when the registration component data, stored and be registered similar other module datas (having gathered other similar module datas) of module data in the module data storage unit 11, when especially the evaluation of similar module data is in than more Zao stage of the evaluation that is registered module data before storage (comprising the stage that exists without any module data), reward the situation that determining unit 15 can be defined as bonus points to be lower than does not have similar module data existence.
In practice, similarly module data be meant other assemblies of similar component Name with same manufacturer module data, can substitute the different module data of the model of module data, the identical and corresponding assembly mounting device of title of module data, shape type coupling of assembly of another manufacturer of this assembly etc.
Foregoing is based on following principle: when having similar module data, can more easily generate the operation of the module data that will register with reference to similar module data, thereby reduce the actual bonus value relevant with the formation component data.
Reward determining unit 15 write down record date and time, module data in rewards accumulation unit 16 supplier, as the evaluating data of the component Name of module data sign key word and assembly mounting device model name, registration front and back with give supplier's bonus points (S433).
When receiving the complaint (complaint among the S403) that has indicated as the component Name of the sign key word of module data and assembly mounting device model name, the use data storage cell 122 of module data feeding unit 12 increases in the module data storage unit 11 the complaint frequency (S441) by the module data of sign key word sign.
Also consider following situation: not only can after registration, provide bonus points immediately, can also after collecting the use data that comprise access times and the complaint number of times takes place to a certain extent, provide bonus points.In this case, for example,, then can use the evaluating data that belongs to the higher order section if access times surpass predetermined threshold, and if the number of times that takes place to complain surpass predetermined threshold then, can use the evaluating data that belongs to a low stage.
As a kind of variation, for example, when when in step S422, increasing access times and make that access times surpass predetermined threshold, can give the positive bonus points that the supplier of module data is scheduled to, and, can give the negative bonus points that the supplier of module data is scheduled to when owing in step S441, increase complaining number of times to make to take place the number of times of complaining above predetermined threshold.
In addition, module data feeding unit 12 can be freely to end device 20 sending assembly data in step S421.So providing free module data may be attractive concerning the user, and the advantage of introducing assembly mounting device is attractive for potential customers, has improved the sales situation of assembly mounting device thus.
The detail operations of<end device 〉
Hereinafter with reference process flow diagram and screen display example are described the operation of end device 20 in detail.
Figure 10 is a process flow diagram, shows the detailed operation of end device 20.As the example that end device 20 is embodied as assembly mounting device, this process flow diagram shows from preparing to produce the important operation relevant with module data of realizing actual production.
End device 20 begins to prepare to produce, and comprises and prepares module data and NC data (S101).For each assembly that will be installed on the plank, by repeating to prepare every bar assembly data (S102) up to the process of S113.
The assembly of installing mechanism unit 25 provides the unit automatically from component stores cylinder (storage reel) reading assembly title or by operations of operators reading assembly title (S103).Install that control module 21 retrieves the component Name that read and assembly mounting device model name sign from module data storage unit 23 and wherein represented the module data of realizing actual production by evaluating data.Under the situation of module data that does not have coupling (among the S104 not), the search condition that indicates component Name is sent to server unit 10 (S105).Control module 21 is installed on operator I/F unit 22, is shown the result for retrieval (S106) that returns from server unit 10.
Figure 11 shows the example of result for retrieval display screen.In the demonstration on this screen top, the component Name relevant with module data is P1, and the shape type of assembly is T1, and the model name of assembly mounting device is M1.The module data of matching component title and assembly mounting device model name only has estimates 2 (the not installation datas of trial production record).There is the result for retrieval comprise following module data in the result of the range of search in the expansion service apparatus 10: be evaluated as 4 (having the actual production record), component Name coupling but the unmatched module data of assembly mounting device model name, and shape type coupling but the unmatched module data of component Name.As result for retrieval, show and obtain button and newly-generated button, obtain the obtain indication of button acceptance to module data, newly-generated button is accepted the newly-generated indication to module data.
When button is obtained in touch ("Yes" among the S107), control module 21 is installed is obtained corresponding module data and it is stored in (S108) the module data storage unit 23 from server unit 10.
At this moment, the usage charges of the module data feeding unit 12 indicating terminal devices 20 payment module datas in the server unit 10, end device 20 sends the information that is used for indicated usage charges payment to server unit 10, carries out the payment of usage charges thus.As mentioned above, the collection point that writes down by with the sending assembly data time multiply by the usage charges that booking rate in the server unit 10 comes the computation module data.
Server unit 10 can be not send the module data usage charges in each securing component data payment indication, but according to the bonus points integration period that writes down in this cycle send indication, for example sent once in every month.At this moment, when same user provides module data, can also be according to calculating usage charges with the side-play amount of the collection point that provides relevant bonus points to impose.
Module data input block 26 replenishes or revises the module data that is obtained according to operator's input operation, and utilizes the module data (S109) of storage in the module data update group event data storage unit 23 of replenishing or revising.
On the other hand, when touching newly-generated button (among the S107 not), module data input block 26 according to the newly-generated module data of operator's input operation and in module data storage unit 23 the newly-generated module data (S110) of storage.
Figure 12 shows the example of shape data input screen.The operator is every shape data input value of screen display by keyboard operation, and when touching confirming button, reflects the newly-generated, additional of shape data or revise content in module data storage unit 23.
Figure 13 shows the example of installation data input screen.The operator is every installation data input value of screen display by keyboard operation, and when touching confirming button, reflects the newly-generated, additional of shape data or revise content in module data storage unit 23.
The component drawings picture of taking according to the video camera of installing mechanism unit 25 produces the image of identification division, carries out shooting process by touching shooting push button.As another example, the image of the part that can also read according to the external scan device produces the image of identification division, and is obtained by end device 20.
By touching confirming button, reflect content newly-generated or additional and that revise by module data storage unit 23, and estimate determining unit 27 and determine evaluating data, if imported all shape data evaluating data represent shape data and can use, if and imported all installation data, then evaluating data represents that installation data can use, then record data (S111) in module data storage unit 23.
Module data registration unit 28 shows the report content that promotes registration component data in server unit 10 on operator I/F unit 22.
Figure 14 shows the example of module data registration prompting screen.Show determined evaluating data, and show the bonus points of current accumulation and the bonus points that obtains by registration, promote the log-on operation of operator's executive module data.
When touching register button, module data registration unit 28 is registration component data and corresponding evaluating data (S112) in server unit 10.
If in cyclic process, carried out the preliminary work of the module data that is necessary, control module 21 control installing mechanism unit 25 then are installed are produced as a trial (S201) from step S102 to step S113.At this moment, control module 21 is installed and in module data storage unit 23, is write down the number of times of examination fitting operation and the number of times of successful fitting operation.
For example, successful fitting operation number of times is no less than 20 times or successfully installation rate is not higher than 80% condition if satisfy, then judge installation rate low ("Yes" among the S202), and complain transmitting element 212 on operator I/F unit 22, to show to show the content that whether sends complaint to shield.The generally transmission of when the module data that obtains in step S108 does not successfully work, complaining.Yet, if user's module data that produce, that register in step S112 does not successfully work in step S110, so also can be by the user report problem.
Figure 15 shows to complain and sends the example of confirming screen.Show the examination fitting operation number of times that is write down, successful fitting operation number of times, successfully installation rate etc. and show and show the button of whether accepting complaints.
When touching this button, complain transmitting element 212 to send the complaint data (S203) relevant with module data to server unit 10.Be used to send or do not send the button of complaining data if touched, module data input block 26 shows the input screen shown in Figure 12 and 13 on operator I/F unit 22 so, and accepts the modification content of installation data.After on input screen, having revised module data substantially (S204), produce as a trial once more.
If in trial production, judge the assembly that successfully installation rate is not low (among the S202 not), estimate determining unit 27 so and determine that once more the evaluation of module data relates to successfully trial production, and update group event data storage unit 23 (S206).
Module data registration unit 28 is defined as the evaluation of module data registration prompting screen shown in Figure 14 successfully to produce as a trial once more, and it is presented on the operator I/F unit 22.When touching register button, module data registration unit 28 is registration component data and corresponding evaluating data (S206) in server unit 10.
For the purpose of clear elaboration, above provided explanation, promptly after all component reaches satisfied successful installation rate, upgrade and estimate and the registration component data.Yet, although also have the low assembly of successfully installation rate, still can register the assembly that reaches the successfully installation rate of being satisfied with successively, the evaluation of module data is considered as successfully producing as a trial.
After successfully producing as a trial, control module 21 control installing mechanism unit 25 are installed are realized actual production (S301).At this moment, control module 21 is installed by the successful production number of times of plank being counted the actual production (S302) that judges whether successfully to have carried out scheduled volume.If judge the plate production do not carry out pre-determined number as yet (among the S302 not), send according to operations of operators so as mentioned above and complain (S303), and thin tuning module data (S304), and proceed actual production.
When the actual production of judging the plate of successful execution pre-determined number ("Yes" among the S302), estimate determining unit 27 and once more the evaluation of module data is defined as successfully actual production and update group event data storage unit 23 (S305).
Module data registration unit 28 shows the registration prompting screen of module data shown in Figure 14 on operator I/F unit 22, its evaluation is regarded as successfully actual production.When touching register button, module data registration unit 28 is registration component data and corresponding evaluating data (S306) in server unit 10.
Still in this case, although the not plate production of successful execution pre-determined number still can be registered successively and do not disturbed successfully the meticulous assembly of producing, i.e. ordered registration correct plank of installing on the plank of predetermined quantity only, the evaluation of module data is considered as successfully actual production, as mentioned above.
In instructions up to the present, end device 20 is embodied as assembly mounting device, but the invention is not restricted to this application.That is end device 20 can be from the computing machine of assembly mounting device through the telecommunication circuit separate connection.In this case, send the module data that end device 20 obtains and during installation component, use to assembly mounting device by telecommunication circuit, and can send the information of relevant trial production or practical production status to end device 20 by telecommunication circuit.
In instructions up to the present, server unit 10 is the computing machines that are positioned at the service position place of assembly mounting device manufacturer, assembly mounting device manufacturer provides service, pass through server unit 10 between the client with promotion, i.e. distribution component data between the user of assembly mounting device.Yet the ISP may not be the manufacturer of assembly mounting device.
For example, a plurality of factories are being arranged and are operating in the manufacturer of a plurality of assembly mounting devices, its produce to support branch can operate services apparatus 10 in whole company, to carry out above-mentioned business.
In this case, for example, can in producing support branch, provide master server, and provide the intermediate server that is embodied as the architecture distributed data base for each factory.If the intermediate server securing component data of each assembly mounting device from each factory that has assembly mounting device, the so suitably data volume of distribution services apparatus computational complexity, communication flows and Component Gallery.Architecture distributed data base itself can utilize known technology to dispose.
<sum up
As mentioned above, provide method according to module data location mode of the present invention and module data, the module data that can distribute and not make the excellent product record and have the operation essential in order to realize actual production, this module data has the evaluating data of indication operation.Therefore, the user of assembly mounting device can check evaluating data and judge whether to use immediately module data, need do adjusting of much degree etc. to assembly mounting device.Therefore, distribution that can the Drive assembly data, and module data can be improved to the level that can use module data to make excellent product rapidly.Can be by according to estimating and operating position is rewarded providing of module data is provided.
So because the module data that has various grade evaluations as the server unit collection and the distribution of module data distribution apparatus, so the chance quantity that assembly mounting device obtains the applicable components data increases.When operator's securing component data, the operator can select and obtain the module data with necessary evaluation by the evaluation of the module data confirming to obtain.
As a result, can reduce by operation of constantly groping the adjusting part data and the operation that improves module data by problem analysis.Therefore, can optimize from test procedure required resources of production during making excellent product.The optimization of the resources of production is corresponding to the work minimizing of step number, electric energy, fuel, water, sample material etc. of for example operator.
In addition, in assembly mounting device, use the module data that obtains from server unit (promptly through conscientious check and the data finished with high level), can improve the product quality of in making the non-defective unit step, making with expectancy evaluation.As a result, the power consumption that product self needs reduces, and term of life prolongs, and the energy and the resources conservation to society need contributes thus.
<replenish
Above described according to module data compartment system of the present invention, but the invention is not restricted to the above embodiment of the present invention.In the scope of main points of the present invention, the various variations that the embodiment of the invention is used that those skilled in the art expects comprise within the scope of the invention.
For example, in an embodiment of the present invention, unrestricted to the user of its open module data that (providing) be provided.Yet, the invention is not restricted to this and use, for being produced by the supplier and for the module data of registration in the server unit 10, user that can its open module data of subtend applies following restriction.
That is, when every user concludes an agreement participation module data compartment system, can write down the affiliated user's group of this user.When the user search module data, from testing result, exclude component Name by the module data of another user's registration in user's group of the group that is different from above-mentioned user.Can indicate the open restriction of module data at each component Name, perhaps can utilize to allow disclosed user group list to indicate open restriction.
For example,, in server unit 10, provide the user to organize form, and organize the user in advance and store user name in the form as a kind of configuration of reality.The storage user organizes form, and wherein user's group name claims to be associated with the user's name that comprises in the user group.User group for example is meant one group of group that has any relation with associated companies etc.
End device 20 accepts to indicate at each component Name the operation of the open scope of the module data that the supplier by module data generates from the supplier of module data.The supplier of module data can cause the open scope of the module data of a lot of troubles not indicate any restriction during generating data according to element shapes to not thinking, but can indicate restriction to the open scope of the assembly that causes a lot of troubles during generating (for example multitube pin assembly etc.) data.
End device 20 sends the module data of the information with the open scope that indicates about the supplier to server unit 10.Server unit 10 writes down the module data that has about the information of open scope in module data storage unit 11.
When retrieval unit 121 when end device 20 receives search conditions, if data are to be registered by the user in user's group different with the user who sends search condition, then retrieval unit excludes from the module data of the open scope restricted information of result for retrieval record component title.
Because the module data of being got rid of from result for retrieval therefore can not be from end device 20 acquisition request module datas in end device 20 demonstrations.As a result, only realized that the user in the scope that the supplier for module data is provided with provides the module data of module data step is provided.
User's group not only is used for the open scope of limiter assembly data, but also is used for the process of definite module data usage charges of being imposed when the securing component data.
In an embodiment of the present invention, described by imposing and a little multiply by counting that booking rate determines to be obtained.For example, when the user of securing component data belongs to the user different with the supplier's of module data group and organizes, higher rate is set in the time of can belonging to same group than them.
Utilize above-mentioned configuration, the supplier of module data forbids the open module data of the user in different user groups, but can the user from different user groups obtain higher expense there.
Module data distribution apparatus according to the present invention can also be embodied as computer system.
In this case, be used to realize that computer system according to module data compartment system of the present invention comprises the communication unit that ROM, the RAM that is used to preserve operational data, the high capacity storage unit and being used for of the program of the flow process of determining the used module data of distribution component erecting device when CPU, storage are used on plank installation component communicated by letter with the module data receiving trap with the module data generator.Utilizing RAM to carry out under the control that CPU carried out of program stored among the ROM, communication unit can utilize this module data to realize the evaluating data of the necessary operational degree that actual production is required from module data generator receiving unit data and expression, the high capacity storage unit can accumulate the module data that is received with the evaluating data that is received, and thinks that the module data generator provides the module data that is received.
Utilize above-mentioned configuration, the module data distribution apparatus can be embodied as the computer system of under the control of predetermined software, working.
The industry practicality
Assembly data distribution method according to the present invention can be used for the service bit at assembly mounting device The server unit that the place of putting provides and the factory that assembly mounting device has been installed can be with this assembly numbers According to providing method to be used for assembly mounting device self.

Claims (10)

1, a kind of module data location mode, it is the module data of being carried out by the module data distribution apparatus and allow distribution to be used by assembly mounting device when installation component on plank, described method comprises:
From module data generator acquisition component data and evaluating data, described evaluating data represents to use described module data to realize the degree of actual production action required; And
Accumulate the module data of the described collection of evaluating data, so that the module data of described collection is provided for the module data receiving trap with described collection.
2, module data location mode according to claim 1,
Wherein said module data comprises part that a plurality of assembly mounting devices are total and a plurality of parts individual for described a plurality of assembly mounting devices; And
In described collection, the described module data of described collection has many evaluating datas individual for described a plurality of assembly mounting devices.
3, module data location mode according to claim 1 also comprises
Determine to reward by judging the required operation of the described actual production of realization based on the content of representing by described evaluating data.
4, module data location mode according to claim 1,
Wherein said module data generator is implemented as described assembly mounting device; And
In described collection, described module data distribution apparatus is gathered the module data that has described record of production in the described assembly mounting device by send the notice that promotes to provide the module data with record of production to described assembly mounting device.
5, module data location mode according to claim 1 also comprises:
When described module data receiving trap provides search condition, come retrieval one or more module data from the module data of described collection according to the search condition that is provided, and to described module data receiving trap transmission result for retrieval, described result for retrieval comprises component Name and the corresponding evaluating data that indicates every module data that is retrieved; And
When described module data receiving trap provide have one or more component Names of in described result for retrieval, comprising and indicating obtain request the time, for described module data receiving trap provides the module data that is indicated by given component Name.
6, module data location mode according to claim 1,
Wherein said module data receiving trap is implemented as described assembly mounting device;
Described module data location mode also comprises
When checking described assembly, provide described module data to described assembly mounting device according to the request of obtaining that sends from described assembly mounting device.
7, module data location mode according to claim 1 also comprises
When providing the module data of described collection, come to described module data receiving trap notice usage charges payment indication based on the evaluating data of the described collection of the module data of described collection for described module data receiving trap.
8, module data location mode according to claim 1 also comprises
The module data of described collection only is provided for the user in the scope that is provided with by the supplier of described module data.
9, a kind of module data distribution apparatus, it supports the module data that distribution is used in assembly mounting device when installation component on plank, described equipment comprises:
The module data collecting unit, it is used for from module data generator acquisition component data and evaluating data, and described evaluating data represents to use described module data to realize the degree of actual production action required; And
Module data accumulation unit, it is used to accumulate the module data of the described collection of the evaluating data with described collection, so that the module data of described collection is provided for the module data receiving trap.
10, a kind of program, described program makes collection and the accumulation that comprises in the computing machine executive module data distribution method, described method is the module data of being carried out by the module data distribution apparatus and allow distribution to be used by assembly mounting device when installation component on plank
Wherein said method comprises:
Carry out the described collection of module data and evaluating data from the module data generator, described evaluating data represents to use described module data to realize the degree of actual production action required; And
Module data to the described collection of evaluating data with described collection carries out described accumulation, so that the module data of described collection is provided for the module data receiving trap.
CNA200780020941XA 2006-06-07 2007-06-05 Component data distribution method, component data distribution apparatus and program Pending CN101460965A (en)

Applications Claiming Priority (3)

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JP161154/2006 2006-06-09

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113228090A (en) * 2019-02-04 2021-08-06 株式会社富士 Appearance data sharing system and appearance data sharing method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113228090A (en) * 2019-02-04 2021-08-06 株式会社富士 Appearance data sharing system and appearance data sharing method

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