CN1014588B - Hydraulic vibration device capable of eliminating automatically piston device - Google Patents

Hydraulic vibration device capable of eliminating automatically piston device

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Publication number
CN1014588B
CN1014588B CN 88106063 CN88106063A CN1014588B CN 1014588 B CN1014588 B CN 1014588B CN 88106063 CN88106063 CN 88106063 CN 88106063 A CN88106063 A CN 88106063A CN 1014588 B CN1014588 B CN 1014588B
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CN
China
Prior art keywords
piston
communicated
hydraulic
hole
valve
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Expired
Application number
CN 88106063
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Chinese (zh)
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CN1040159A (en
Inventor
丁凡
林建亚
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Zhejiang University ZJU
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Zhejiang University ZJU
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Filing date
Publication date
Application filed by Zhejiang University ZJU filed Critical Zhejiang University ZJU
Priority to CN 88106063 priority Critical patent/CN1014588B/en
Publication of CN1040159A publication Critical patent/CN1040159A/en
Publication of CN1014588B publication Critical patent/CN1014588B/en
Expired legal-status Critical Current

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Abstract

The present invention relates to a hydraulic vibration device capable of automatically eliminating the offset of a piston. The mode of forced flow distribution type hydraulic vibration is adopted, so the present invention has the advantages of simple structure, reliable performance, convenient change of vibration frequency, etc. Simultaneously, the present invention adopts the method that pressure signals are used for detecting the position of a vibrating piston at any time, and the pressure signals are fed back into a control valve. The present invention which avoids the phenomenon that the piston offsets in the vibration process and impacts a cylinder cap can be widely used for various hydraulic vibration machines, such as a hydraulic vibration type pile driver, a hydraulic vibration screen, etc.

Description

Hydraulic vibration device capable of eliminating automatically piston device
The invention belongs to hydraulic vibration technology.
In the prior art field, be widely used in the mandatory assignment formula hydraulic vibration device in the various oscillating machinerys, it is convenient that it has the vibration frequency of change, simple in structure, as shown in Figure 1, is made up of the three position four-way directional control valve drive oil cylinder of a zero lap.When the spool of three position four-way directional control valve is reciprocating near zero-bit, the piston of oil cylinder will be thereupon reciprocating and produce vibration, when the reciprocating frequence that changes the three position four-way directional control valve spool, the reciprocating frequence of oil cylinder piston also can change thereupon, and the reciprocating frequence of oil cylinder piston is identical with the reciprocating frequence of the spool of three position four-way directional control valve.But there is a very big problem in this vibrating device, be exactly because oil cylinder piston deadweight three position four-way directional control valve flow asymmetry, reasons such as the error of processing and fit on and external interference, oil cylinder piston can be partial to an end of oil cylinder gradually in vibration processes, the phenomenon of oil cylinder piston bump cylinder cap can take place at last, and vibration can't be gone on.The displacement curve of oil cylinder piston as shown in Figure 2, along with the increase of time t, the displacement s of oil cylinder piston departs from neutrality line (dotting) gradually.Therefore this mandatory assignment formula hydraulic vibration device is to be difficult to actual the use.
In order to overcome the problem of above-mentioned existence, now be developed into a kind of hydraulic vibration device that can eliminate the piston skew automatically, special proposition the present invention.
The method that the present invention adopts is, detect the shifted signal of oil cylinder piston and feed back in the three position four-way directional control valve, owing to be can relative motion between valve pocket and the valve body, the valve port that makes it to form between the spool of three position four-way directional control valve and the valve pocket produces skew, be formed in the one-period of piston up-down, automatically eliminate the skew of piston downwards and to pass through three position four-way directional control valve A mouth respectively when moving upward different with the total flow of B mouth.
Description of drawings:
Fig. 1, mandatory assignment formula hydraulic vibration device schematic diagram.
Fig. 2, mandatory assignment formula hydraulic vibration device piston displacement curve.
When Fig. 3, piston do not have the skew vibration, the input and output pressure curve of hydraulic low-pass filter.
When the skew vibration takes place in Fig. 4, piston, the input and output pressure curve of hydraulic low-pass filter.
Fig. 5, hydraulic low-pass filter schematic diagram.
Fig. 6, can eliminate the hydraulic vibration device structure chart of piston skew automatically.
Fig. 7, the hydraulic vibration device structure chart that can eliminate piston skew automatically of two-position four-way pilot operated directional control valve is housed.
In conjunction with the accompanying drawings structure of the present invention is further described: it comprises the spool (11) of the three position four-way directional control valve that is connected with crank-link mechanism the present invention, valve pocket (12), the valve body (10) that has A, B, P, an O hydraulic fluid port as shown in Figure 6, the oil cylinder epicoele is communicated with the cylinder body (2) that cavity of resorption is communicated with the B mouth with the A mouth, can do relative motion between the piston (3), valve pocket (12) and valve body (10); Valve body (10) also has the hole (13) that is communicated with oil sources (17), the hole (9) that is communicated with hydraulic low-pass filter (8) output; The offset detector of piston (3), it comprises the groove (5) that is had by piston (3) middle part, have the hole (4) that is communicated with oil sources (17) on the cylinder body (2), hole (6) that is communicated with hydraulic low-pass filter (8) input and the hole (7) that is communicated with fuel tank, hydraulic low-pass filter (8) is formed.When normal vibration was done in the skew of piston (3) nothing, the pressure curve of the input pressure of hydraulic low-pass filter (8) (being that hole (6) is located) was shown in Fig. 3 solid line., connect and return pressure P with high pressure P s in the input pressure of hydraulic low-pass filter (8) in period of motion at piston 0(P 0≈ 0) time of connecting equates, i.e. t 1=t 2, the output pressure Pc curve by hydraulic low-pass filter (8) shown in Fig. 3 dotted line, Pc ≈ Ps.When piston (3) owing to reasons such as deadweights, when offseting downward in the vibration, the pressure curve of the input pressure of hydraulic low-pass filter (8) (being that hole (6) is located) is shown in Fig. 4 solid line.Improve the time t that presses Ps 1Greater than meeting low pressure P 0Time t 2, at this moment the output pressure Pc of hydraulic low-pass filter (8) shown in Fig. 4 dotted line, Pc>Ps.Otherwise when piston (3) takes place upwards to be offset in vibration processes, the output pressure Pc<Ps of hydraulic low-pass filter (8).That is to say output pressure Pc according to hydraulic low-pass filter (8) be greater than, less than or equal Ps and size can to judge piston (3) be downwards, upwards or do not have the size of skew and side-play amount.Three position four-way directional control valve is with general different, valve pocket (12) and valve body (10) can relative motions, and controlled by the output pressure Pc of hydraulic low-pass filter (8), it is A that valve pocket (12) upper end is subjected to the compression area of hydraulic low-pass filter (8) output pressure Pc control by the hole (9) on the valve body (10) 1, valve pocket (12) lower end is A by the compression area that the hole (13) on the valve body (10) links to each other with oil sources 2, general A 1≈ 2A 2When piston (3) did not have the skew vibration, the upper and lower oil pressure that is subjected to of valve pocket (12) was respectively PcA 1And PsA 2, because Pc=Ps at this moment, so upper and lower stressed equating, valve pocket (12) is in meta, when piston (3) offsets downward in the process of vibration gradually, the output pressure Pc>Ps of hydraulic low-pass filter (8), at this moment not wait be PcA to the upper and lower oil pressure that is subjected to of valve pocket (12) 1>PsA 2, valve pocket (12) is moved downward, make it at piston in (3) vibration periods, the total flow by valve port B moves upward piston (3) greater than the total flow by valve port A gradually in vibration processes, eliminate the piston skew.Otherwise when piston (3) upwards skew gradually in the process of vibration, Pc<Ps at this moment, PcA 1<PsA 2, valve pocket is moved upward, like this in a vibration period of piston (3), the total flow by valve port A moves downward piston (3) greater than the total flow by valve port B gradually in vibration processes, eliminate the piston skew.
In order to eliminate pressure fluctuation, accumulator (16) is housed in the exit of oil sources (17).
Drive crank (15) rotation with motor or oil motor, drive spool (11) by connecting rod (14) and move up and down, change the rotating speed of motor or oil motor, just can change the vibration frequency of piston (3).
By the object (1) that vibrated can and cylinder body (2) fix, also can be fixing with piston rod and piston (3) as required.
Hydraulic low-pass filter (8) is held by damping hole and liquid and forms, and as shown in Figure 5, the size that liquid hinders and liquid holds that changes damping hole can obtain the transient process of the best correction of piston (3).Wherein the damping hole diameter that can be directly dwindles them with the hole (6) on the cylinder body (2) or hole (7), hole (4) forms damping hole.Liquid holds except that can directly replacing with accumulator the liquid appearance with connecting pipe.
Another embodiment of the present invention is: can use spool (11), the three position four-way directional control valve that valve pocket (12) and valve body (10) are formed is as a pilot stage control two-position four-way pilot operated directional control valve (18), as shown in Figure 7, pass through the vibration of two-position four-way pilot operated directional control valve (18) control piston (3) again, at this moment, the oil cylinder epicoele is communicated with the A ' mouth of two-position four-way pilot operated directional control valve (18), the oil cylinder cavity of resorption is communicated with the B ' mouth of two-position four-way pilot operated directional control valve (18), valve body (10) A, the B mouth respectively with the hydraulic control mouth C of two-position four-way pilot operated directional control valve (18), the D mouth is communicated with.This structure is particularly suitable to the large-power hydraulic vibrator.
Effect of the present invention is: owing to adopt the mode of mandatory assignment formula hydraulic vibration, it has simple in structure, dependable performance, and vibration frequency changes the advantages such as convenient; Adopt at any time again simultaneously and with pressure signal the piston in the vibration is carried out position probing, and feed back to the method for going in the control valve, overcome the phenomenon that piston skew takes place and clashes into cylinder cap in vibration processes; Can be widely used in hydraulic vibration pile driver, the various hydraulic vibration machineries such as hydraulic vibrating screen.

Claims (2)

1, a kind of hydraulic vibration device that can eliminate the piston skew automatically, it comprises by the valve body (10) that has A, B, P, O hydraulic fluid port, valve pocket (12), the three position four-way directional control valve that spool (11) is formed; By the oil cylinder that cylinder body (2), piston (3) are formed, the oil cylinder epicoele is communicated with the A mouth, and the oil cylinder cavity of resorption is communicated with the B mouth; By the crank (15) of motor drive, the power drive part that connecting rod (14) is formed, connecting rod (14) other end is connected with spool (11); The oil sources (17) of accumulator (16) is housed; Feature of the present invention is:
A. also have the hole (13) that is communicated with oil sources (17) on the valve body of three position four-way directional control valve (10), the hole (9) that is communicated with hydraulic low-pass filter (8) output;
B. the middle part has the offset detector of the piston (3) of the piston (3), cylinder body (2) of groove (5) and hydraulic low-pass filter (8) composition, and the hole (4) on the cylinder body (2) is communicated with oil sources, hole (6) are communicated with hydraulic low-pass filter (8) input, hole (7) are communicated with fuel tank;
C. can do relative motion between valve pocket (12) and the valve body (10).
2, a kind of hydraulic vibration device that can eliminate the piston skew automatically, it comprises by the valve body (10) that has A, B, P, O hydraulic fluid port, valve pocket (12), the three position four-way directional control valve that spool (11) is formed; By the oil cylinder that cylinder body (2), piston (3) are formed, the oil cylinder epicoele is communicated with the A ' mouth of two-position four-way pilot operated directional control valve (18), and the oil cylinder cavity of resorption is communicated with the B ' mouth of two-position four-way pilot operated directional control valve (18); By the crank (15) of motor drive, the power drive part that connecting rod (14) is formed, the connecting rod other end is connected with spool (11); The oil sources (17) of accumulator (16) is housed; Feature of the present invention is:
A. also have the hole (13) that is communicated with oil sources (17) on the valve body of three position four-way directional control valve (10), the hole (9) that is communicated with hydraulic low-pass filter (8) output;
B. the middle part has the offset detector of the piston (3) of the piston (3), cylinder body (2) of groove (5) and hydraulic low-pass filter (8) composition, and the hole (4) on the cylinder body (2) is communicated with oil sources, hole (6) are communicated with hydraulic low-pass filter (8) input, hole (7) are communicated with fuel tank;
C. valve body (10) A, B mouth are communicated with hydraulic control mouth C, the D of two-position four-way pilot operated directional control valve (18) respectively;
D. can do relative motion between valve pocket (12) and the valve body (10).
CN 88106063 1988-08-10 1988-08-10 Hydraulic vibration device capable of eliminating automatically piston device Expired CN1014588B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 88106063 CN1014588B (en) 1988-08-10 1988-08-10 Hydraulic vibration device capable of eliminating automatically piston device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 88106063 CN1014588B (en) 1988-08-10 1988-08-10 Hydraulic vibration device capable of eliminating automatically piston device

Publications (2)

Publication Number Publication Date
CN1040159A CN1040159A (en) 1990-03-07
CN1014588B true CN1014588B (en) 1991-11-06

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Application Number Title Priority Date Filing Date
CN 88106063 Expired CN1014588B (en) 1988-08-10 1988-08-10 Hydraulic vibration device capable of eliminating automatically piston device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100352563C (en) * 2005-04-27 2007-12-05 西北工业大学 Compound vibration unit and method
CN107799831B (en) * 2017-11-06 2020-08-11 无锡先导智能装备股份有限公司 Method and device for determining cell datum line

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CN1040159A (en) 1990-03-07

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