CN101456541B - Selecting and packing method of catalyst for sulphur preparation - Google Patents
Selecting and packing method of catalyst for sulphur preparation Download PDFInfo
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- CN101456541B CN101456541B CN2008102383737A CN200810238373A CN101456541B CN 101456541 B CN101456541 B CN 101456541B CN 2008102383737 A CN2008102383737 A CN 2008102383737A CN 200810238373 A CN200810238373 A CN 200810238373A CN 101456541 B CN101456541 B CN 101456541B
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Abstract
The invention belongs to the technical field of sulfur reclamation in the rubber ingredient industry, and in particular relates to a method for filling a sulfur production catalyst in the rubber ingredient industry, which is characterized in that the sulfur production catalyst is respectively filled into triple-stage sulfur production reactors, wherein the height of the catalyst in the triple-stage sulfur production reactors is all 800 millimeter; the upper part of a primary converter is filled with 1 cubic meter of PSR-41, and the lower part of the primary converter is filled with 2 cubic meters of PSR-31; the upper part of a secondary converter is filled with 1.1 cubic meters of the PSR-41, and the lower part of the secondary converter is filled with 2.1 cubic meters of the PSR-31; and the upper part of a tertiary converter is filled with 1.6 cubic meters of the PSR-41, and the lower part of the tertiary converter is filled with 1.6 cubic meters of the PSR-31. The method improves the sulfur conversion rate of a sulfur reclamation plant in the rubber industry.
Description
Technical field
The invention belongs to the technical field of Rubber Chemicals Industries sulphur recovery, particularly catalyst for sulphur selects for use and filling method.
Background technology
Domestic petrochemical system reclaims the production equipment of sulphur from sulphur-bearing crude and Sweet natural gas more, when producing accelerator M BT (dimercapto benzothiazole) and accelerator D PG (vulkacit D) because of it in the Rubber Chemicals Industries, and H in addition
2The S sour gas generates; Because of each reactor intermittently outwards discharges sour gas, the tolerance fluctuation is bigger, and composition is very complicated, and Crouse's recovery sulphur production equipment of Rubber Chemicals Industries practical application is simpler and cruder, and efficient is lower.2006 in the chemical plant, Shandong, take the lead in having adopted novel technique in Rubber Chemicals Industries, designed super claus plant, special in the composition of the sour gas characteristics different with petrochemical industry, made the catalyzer and the catalyst loading method of three reactor to measure.Device went into operation in 2007, proved the purpose that has reached energy-saving and emission-reduction, develops a circular economy and curbed environmental pollution, H through 1 year real running
2The S sour gas reclaims transformation efficiency 99.6%, has not only improved environment, has avoided pollution, and obtained favorable economic benefit and social benefit.
Summary of the invention
Technical problem to be solved by this invention: the invention provides a kind of the selecting for use and filling method of catalyst for sulphur of sulfur recovery facility of Rubber Chemicals Industries, according to the H of Rubber Chemicals Industries
2The composition of S sour gas is selected suitable catalyst for sulphur for use, improves the sulphur transformation efficiency of sulfur recovery facility.
Technical scheme of the present invention:
A kind of filling method of Rubber Chemicals Industries catalyst for sulphur is characterized in that, three tier structure reaction of Salmon-Saxl device is filled catalyst for sulphur respectively, and the catalyzer height in the three tier structure reaction of Salmon-Saxl device is 800mm; One-level convertor top filling 1m
3PSR-41, bottom filling 2m
3PSR-31; At secondary convertor top filling 1.1m
3PSR-41, bottom filling 2.1m
3PSR-31; At three grades of convertor top filling 1.6m
3PSR-41, bottom filling 1.6m
3PSR-31.
Wherein, PSR SULFUR RECOVERY CATALYST SERIES-PSR-31 and PSR-41, mountain Jiangxi Kepake Environmental Protection Chemical Co., Ltd produces, and can buy on the market, and its physical and chemical performance and technical indicator see the following form:
Compared with prior art, the present invention has following beneficial effect:
PSR-31 is for having high COS/CS
2Hydrolytic activity almost can reach H
2S/SO
2The TiO of claus reaction thermodynamic(al)equilibrium transformation efficiency
2Sulfuric-resisting salinization poisoned catalyst; PSR-41 " leaks O for taking off
2" (>99.9%) protection and the difunctional FeSO of sulfur recovery
4/ Al
2O
3The catalyzer of anti-the sulphating.TiO
2The characteristics of sulfuric-resisting salinization poisoned catalyst are: (1) claus reaction is active high, is close to reach the thermodynamic(al)equilibrium transformation efficiency; (2) strong to the organic sulfide hydrolysis ability, CS
2Percent hydrolysis almost is Al
2O
3More than 1 times of catalyzer; (3), allow shorter duration of contact (inverse of air speed), COS/CS for reaching identical transform level
2About 3 second duration of contact of hydrolysis reaction, be equivalent to 1200h
-1Air speed, and H
2S/SO
2Claus reaction is then shorter, about 1 second duration of contact, is equivalent to 3600h
-1Air speed (seeing Fig. 2 for details); (4) to " leaking O
2" poison insensitively, hydrolysis reaction is anti-" to leak O
2" concentration is 2000ppmv, claus reaction is then up to 1% (V), and because of " leaking O
2" and when causing serious inactivation, in case the enabling condition can reach original activity level very soon.
H according to Rubber Chemicals Industries
2The composition of S sour gas, the present invention selects TiO for use
2The difunctional FeSO of sulfuric-resisting salinization poisoned catalyst and sulfur recovery
4/ Al
2O
3The catalyzer of anti-the sulphating loads in mixture, and improves the sulphur transformation efficiency of sulfur recovery facility, and device went into operation in 2007, proved the purpose that has reached energy-saving and emission-reduction, develops a circular economy and curbed environmental pollution, H through 1 year real running
2The S sour gas reclaims transformation efficiency 99.6%, has not only improved environment, has avoided pollution, and obtained favorable economic benefit and social benefit.
Embodiment
Embodiment
A kind of filling method of Rubber Chemicals Industries catalyst for sulphur is characterized in that, three tier structure reaction of Salmon-Saxl device is filled catalyst for sulphur respectively, and the catalyzer height in the three tier structure reaction of Salmon-Saxl device is 800mm; One-level convertor top filling 1m
3PSR-41, bottom filling 2m
3PSR-31; At secondary convertor top filling 1.1m
3PSR-41, bottom filling 2.1m
3PSR-31; At three grades of convertor top filling 1.6m
3PSR-41, bottom filling 1.6m
3PSR-31.
Selecting for use and filling method of novel catalyst for sulphur provided by the present invention is according to CS in the sour gas of rubber industry rubber vulcanization accelerant MBT S generation
2The characteristics that content is high have been selected high COS/CS for use
2Hydrolytic activity, the big specific surface area and the catalyzer of pore volume, increased sufficient amount the active centre area and reduce influence to reactant and product molecular diffusion resistance; Manufacturing condition is constant substantially or change under the little situation at the scene, uses different catalyst loading schemes, can carry the doctor positive transformation efficiency at same device with identical processing condition.The present invention compared with prior art can be under the prerequisite that does not change processing condition, realize the sulphur transformation efficiency of sulfur recovery facility maximum, and has shortened the drain time of rubber accelerator MBT, DPG sour gas, corresponding MBT, the DPG output about 10% of having improved.
Claims (1)
1. the filling method of a Rubber Chemicals Industries catalyst for sulphur is characterized in that, fills catalyst for sulphur respectively at three tier structure reaction of Salmon-Saxl device, and the catalyzer height in the three tier structure reaction of Salmon-Saxl device is 800mm; One-level convertor top filling 1m
3PSR-41, bottom filling 2m
3PSR-31; At secondary convertor top filling 1.1m
3PSR-41, bottom filling 2.1m
3PSR-31; At three grades of convertor top filling 1.6m
3PSR-41, bottom filling 1.6m
3PSR-31.
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CN2008102383737A CN101456541B (en) | 2008-12-16 | 2008-12-16 | Selecting and packing method of catalyst for sulphur preparation |
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CN2008102383737A CN101456541B (en) | 2008-12-16 | 2008-12-16 | Selecting and packing method of catalyst for sulphur preparation |
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CN101456541A CN101456541A (en) | 2009-06-17 |
CN101456541B true CN101456541B (en) | 2011-05-25 |
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Cited By (7)
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US9370745B2 (en) | 2013-04-24 | 2016-06-21 | Jiangsu New Century Jiangnan Environmental Protection Co., Ltd | Flue gas-treating method and apparatus for treating acidic tail gas by using ammonia process |
US10016721B1 (en) | 2017-05-25 | 2018-07-10 | Jiangnan Environmental Protection Group Inc. | Ammonia-based desufurization process and apparatus |
US10092877B1 (en) | 2017-05-25 | 2018-10-09 | Jiangnan Environmental Protection Group Inc. | Dust removal and desulfurization of FCC exhaust gas |
US10099170B1 (en) | 2017-06-14 | 2018-10-16 | Jiangnan Environmental Protection Group Inc. | Ammonia-adding system for ammonia-based desulfurization device |
US10112145B1 (en) | 2017-09-07 | 2018-10-30 | Jiangnan Environmental Protection Group Inc. | Method for controlling aerosol production during absorption in ammonia desulfurization |
US20190001267A1 (en) | 2017-07-03 | 2019-01-03 | Jiangnan Environmental Protection Group Inc. | Desulfurization absorption tower |
US10207220B2 (en) | 2017-03-15 | 2019-02-19 | Jiangnan Environmental Protection Group Inc. | Method and apparatus for removing sulfur oxides from gas |
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CN102951614B (en) * | 2011-08-31 | 2014-12-10 | 中国石油化工股份有限公司 | Filling method of sulfur recovery catalyst |
CN106256760B (en) * | 2015-06-17 | 2018-07-03 | 中国石油化工股份有限公司 | The technique for handling alkylation spent acid using sulphur unit |
CN116510513A (en) | 2018-04-13 | 2023-08-01 | 江苏新世纪江南环保股份有限公司 | Oxidation method and device for ammonia desulfurization solution |
CN110732227B (en) | 2018-07-20 | 2023-02-21 | 江南环保集团股份有限公司 | Method and device for treating acid gas |
CN111957183A (en) | 2019-12-26 | 2020-11-20 | 江苏新世纪江南环保股份有限公司 | Improved ammonia desulphurization method for controlling aerosol generation in absorption process |
-
2008
- 2008-12-16 CN CN2008102383737A patent/CN101456541B/en active Active
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9370745B2 (en) | 2013-04-24 | 2016-06-21 | Jiangsu New Century Jiangnan Environmental Protection Co., Ltd | Flue gas-treating method and apparatus for treating acidic tail gas by using ammonia process |
US10207220B2 (en) | 2017-03-15 | 2019-02-19 | Jiangnan Environmental Protection Group Inc. | Method and apparatus for removing sulfur oxides from gas |
US10016721B1 (en) | 2017-05-25 | 2018-07-10 | Jiangnan Environmental Protection Group Inc. | Ammonia-based desufurization process and apparatus |
US10092877B1 (en) | 2017-05-25 | 2018-10-09 | Jiangnan Environmental Protection Group Inc. | Dust removal and desulfurization of FCC exhaust gas |
US10213739B2 (en) | 2017-05-25 | 2019-02-26 | Jiangnan Environmental Protection Group Inc. | Dust removal and desulfurization of FCC exhaust gas |
US10099170B1 (en) | 2017-06-14 | 2018-10-16 | Jiangnan Environmental Protection Group Inc. | Ammonia-adding system for ammonia-based desulfurization device |
US10159929B1 (en) | 2017-06-14 | 2018-12-25 | Jiangnan Environmental Protection Group Inc. | Ammonia-adding system for ammonia-based desulfurization device |
US20190001267A1 (en) | 2017-07-03 | 2019-01-03 | Jiangnan Environmental Protection Group Inc. | Desulfurization absorption tower |
US10112145B1 (en) | 2017-09-07 | 2018-10-30 | Jiangnan Environmental Protection Group Inc. | Method for controlling aerosol production during absorption in ammonia desulfurization |
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Address after: 255434 No. 22, middle refinery Road, Linzi District, Shandong, Zibo Patentee after: Shandong Sanwei Chemical Group Co.,Ltd. Address before: 255434 No. 22, middle refinery Road, Linzi District, Shandong, Zibo Patentee before: SHANDONG SUNWAY PETROCHEMICAL ENGINEERING Co.,Ltd. |
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