CN101451286B - Weaving quantity measuring device for loom - Google Patents

Weaving quantity measuring device for loom Download PDF

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Publication number
CN101451286B
CN101451286B CN2008101763921A CN200810176392A CN101451286B CN 101451286 B CN101451286 B CN 101451286B CN 2008101763921 A CN2008101763921 A CN 2008101763921A CN 200810176392 A CN200810176392 A CN 200810176392A CN 101451286 B CN101451286 B CN 101451286B
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instrumentation
weaving
tester
counter
loom
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CN101451286A (en
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樱田健司
山崎宏喜
山本昭彦
绀谷英之
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Tsudakoma Corp
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Tsudakoma Industrial Co Ltd
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Abstract

The present invention discloses a device for measuring weaving amount of a weaving machine, the device is used for mastering inserted weaving amount and weaving amount of the weaving machine even inserting weaving in process of weaving. The invention is characterized by arranging a second measuring device different from the first one, a second display device for display the measuring value, manual start switches (27, 41) for starting measuring repeated amount of unit design weaving with the second measuring device, and output devices (27, 41) for stopping the measurement of the second measuring device in the weaving amount measuring device provided with a first measuring device for measuring repeated amount of unit design weaving as a piece of weaving processing and a first display for displaying the measuring value of the measuring device; the output devices composed of at least arbitrary one of the switches (27, 41) and an automatic output device for stopping measurement of the second measuring device when set amount of the second measuring device is reached; the first measuring device at least executes measurement except the measurement period of the second measuring device.

Description

The Weaving quantity measuring device of loom
Technical field
The present invention relates to a kind of Weaving quantity measuring device that detects the loom that shows the amount of weaving.
Background technology
The openly flat 3-124851 communique ([0024]~[0027]) of Japan Patent discloses a kind of Weaving quantity measuring device of loom; Its formation is in weaving, to detect cloth length with counter (tester) instrumentation physical length; If only weave preseting length; Then counter is automatically reset and be made as zero, prepare weaving of next time.
The loom of weaving air bag or towel etc. generally carries out so-called cutting and weaving; Promptly; The towels that will be made up of the unit layout etc. are as 1 the processing of weaving cotton cloth, manufacturer's layout repeatedly, and each arrival set the sheet number and weaved cotton cloth with regard to cut-out and take off from loom; In cutting and weaving, generally whenever reach and set the sheet number and make to weave and stop.Like this, midway woven in the basis of weaving the towel of setting the sheet number etc. when weaving cotton cloth repeatedly the unit's of weaving layout according to operator's situation as 1, make loom carry out weaving (test weaving) sometimes with the insertion of originally weaving different unit layouts.
But weak point is; If weave towel etc. with the Weaving quantity measuring device in above-mentioned past; Then counter not only when originally weaving, when insertion is weaved, also continue instrumentation, in statu quo can not grasp the amount of weaving of inserting certainly, after insertion is weaved, return when originally weaving and can not grasp the originally amount of weaving.
For fear of this problem; Consider following correspondence: the record originally amount of weaving so far when beginning is weaved in insertion, on this basis, the operator is zero with tester by hand-reset; Or do not reset and continue instrumentation,, insertion makes the value midway of the instrumentation value return recording of tester after weaving.
But, need a succession of operation of record concerning the operator, to become burden.In addition, if the possibility that the operator forgets the artificial mistake of record etc. consider to take place, the insertion amount of weaving that can grasp by tester or originally the reliability of the amount of weaving reduce.
Summary of the invention
The present invention has overcome deficiency of the prior art, though provide a kind of this woven insert to weave also can grasp reliably midway insert the amount of weaving and the Weaving quantity measuring device of the loom of the amount of weaving originally.
The present invention is to possess instrumentation as the 1st tester of 1 woven number repeatedly of unit layout of handling of weaving cotton cloth with show that the Weaving quantity measuring device of loom of the 1st display of the instrumentation value of this tester is a prerequisite.
For solving the problems of the technologies described above; The present invention realizes through following technical scheme: the invention of technical scheme 1; It is characterized in that, the tester different with the 1st tester be set be the woven number repeatedly of instrumentation unit's layout the 2nd tester, show the 2nd display of the instrumentation value of this tester, the follower that makes the 2nd tester begin the manual beginning switch of the woven instrumentation of counting repeatedly of unit layout and the instrumentation of the 2nd tester is stopped; Above-mentioned follower is by manual shutdown switch and reach any at least of automatic follower that the instrumentation that makes the 2nd tester when setting number stops in the instrumentation value of the 2nd tester and constitute; The 1st tester is carried out instrumentation beyond at least by the instrumentation of the 2nd tester the time.
Compared with prior art, the invention has the beneficial effects as follows: Weaving quantity measuring device of the present invention possesses the 1st tester and the 1st display and the 2nd tester, the 2nd display, beginning switch and follower.Therefore; With the 1st tester and the 1st display instrumentation amount of weaving; And weave as originally weaving repeatedly specific unit layout; In weaving, weave as insertion and for example repeat when originally weaving different unit layouts and weave, the operator need not write down the amount of weaving and can correspondingly insert and weave.That is, with the 2nd tester, the 2nd display, beginning switch and follower, through beginning to stop to insert the instrumentation of the woven amount of weaving, thus can the corresponding instrumentation that inserts the woven amount of weaving.In addition, the 1st tester is carried out instrumentation beyond at least by the instrumentation of the 2nd tester the time, can reflect after weaving and inserts the amount of weaving before weaving and continue this woven amount of weaving of instrumentation so insert.
In addition, the present invention can also be as the subordinate concept of technical scheme 1, by the instrumentation of the 2nd tester the time, also can carry out instrumentation like technical scheme 2, the 1 testers.
The beneficial effect of the invention of technical scheme 2 is: the 1st tester is also carried out instrumentation by the instrumentation of the 2nd tester the time, thus utilize weaving that the 1st tester should grasp through deducting the instrumentation value of the 2nd tester, can grasping, that is, and this woven amount of weaving.
The present invention can also be as the subordinate concept of technical scheme 2; Like technical scheme 3; The instrumentation value of the 1st tester reaches when setting number; Output loom stop signal, and calculate the value of correcting from the instrumentation value that the instrumentation value or the above-mentioned setting number of the 1st tester deducts the 2nd tester automatically, this value of correcting is presented at the 1st display.
The beneficial effect of the invention of technical scheme 3 is: in the invention of technical scheme 2, follow this woven end, deduct the woven amount of weaving of insertion automatically and be presented at the 1st display, can grasp this woven amount of weaving so the operator just need not calculate.
The present invention can also be like technical scheme 4; The signal that above-mentioned beginning switch output begins the instrumentation of the 2nd tester; Follow this output that the instrumentation of the 1st tester is stopped, on the one hand, above-mentioned follower is made up of above-mentioned manual shutdown switch; Also can export the signal that the instrumentation that makes the 2nd tester stops, following this output that the instrumentation of the 1st tester is begun.
The beneficial effect of the invention of technical scheme 4 is: the beginning switch is except the function of the essence that has the instrumentation that makes the 2nd tester and begin; Has the attach feature that the instrumentation that makes the 1st tester stops; In addition; Manual shutdown switch is similarly except the function with essence that the instrumentation that makes the 2nd tester stops; Has the attach feature that the instrumentation that makes the 1st tester begins, so except the burden that alleviates the operator, can avoid to grasp i.e. this woven amount of weaving of weaving of using the 1st tester because of the artificial mistake of forgetting operation etc.
In addition, in order to weave weaving of the unit layout that changes to other from specific unit layout, perhaps turn back to specific unit layout and weave; When stopping loom; For avoiding the waste of weaving cotton cloth by the boutons en passant band of the unit's of being woven in layout, the present invention is all right: like technical scheme 5, preferably possess manual border shutdown switch; Through operating this switch; It is 1 step that 1 of loom main shaft is transferred to, and the step progress in weaving according to the unit layout, and forms the information of the woven number of steps of unit layout, at the woven terminal part of unit layout loom is stopped.
The beneficial effect of the invention of technical scheme 5 is: irrelevant constantly with the operation of border shutdown switch, always the terminal part at the unit layout stops loom, so eliminate the waste of weaving cotton cloth, can enhance productivity.
In addition; The present invention can also be like technical scheme 6; Enumerate when the counting repeatedly of instrumentation unit's layout; It is 1 step that the 1st tester and the 2nd tester transfer to 1 of loom main shaft, according to the woven scheme of counting repeatedly of the signal instrumentation unit layout of the input of the pre-arranged procedure progress in weaving by the unit layout.Be meant as by the signal of each the pre-arranged procedure progress input, for example the signal of initial step or predetermined process midway or last step input by the signal of the pre-arranged procedure progress input; Can be and by the different special signal of signal of each step input also can be according to the main axis rotation angle signal of loom signal by each step input.At this moment; According to the information that forms the woven number of steps of unit layout; According to grasping the step progress by the signal of each step input; Will be by 1 conduct of the signal of each step input signal in the input of the pre-arranged procedure progress, grasp the situation that arrives the woven initial step of unit layout or step midway or last step, grasp woven 1 part of unit layout promptly 1 weave cotton cloth.
The beneficial effect of the invention of technical scheme 6 is: according to the signal of the pre-arranged procedure progress in weaving by unit layout input, the counting repeatedly of instrumentation unit's layout is so the instrumentation amount of weaving reliably.That is, weave, import above-mentioned signal, so need not measure factory length etc. especially, the instrumentation amount of weaving correctly just at unit layout each time.
Description of drawings
Fig. 1 is the module line chart of the Weaving quantity measuring device of expression first embodiment.
Fig. 2 representes a part, and the batching apparatus of heddle (heald), reed, the terry motion of terry cloth loom.
Fig. 3 is the preceding flow chart of partly handling of the control sequence of expression Weaving quantity measuring device.
Fig. 4 is the flow chart of the processing midway of expression control sequence.
Fig. 5 is the flow chart of the later half processing of expression control sequence.
Fig. 6 is the module line chart of the Weaving quantity measuring device of expression second embodiment.
The specific embodiment
Fig. 1 is the control module line chart of the Weaving quantity measuring device 21 of the expression first embodiment of the present invention; Be applicable to the terry cloth loom that possesses the portable terry motion 5 of weaving cotton cloth as loom, be applicable to the so-called cutting and weaving of weaving cotton cloth and being removed from loom by the whenever predetermined amount of weaving.Fig. 2 representes a part, and the batching apparatus of heddle (heald) 2, the reed 3 of terry cloth loom, the portable terry motion 5 of weaving cotton cloth.Fig. 3~5th, the flow chart of the control of expression Weaving quantity measuring device 21; In originally weaving, carry out to insert and be used to cut and stop the sequence of movement of loom position to returning originally to weave after weaving, but part expression is by operation, weaving condition change operation, counter setting operation, the cutting operation of operator's Switch.
The terry cloth loom that possesses the portable terry motion 5 of weaving cotton cloth; As shown in Figure 2; From the not shown pile-warp of the upstream side that is configured in warp path through axle, and body warp see warp thread 1 respectively off through axle, warp thread 1 via heddle (heald) 2, and reed 3 be directed to 4 the fell of weaving cotton cloth.The not shown weft yarn that beats up, warp thread 1 become with weft yarn weaves cotton cloth 4, weaves cotton cloth 4 to be wrapped in batch roll 8 via terry motion 5, cloth beam 6, many pressure rollers 7 of being configured in the fell downstream side along the path of weaving cotton cloth successively.
1 towel 9 promptly comprises the towel 9 of 1 unit layout; Be to generally include the terry motion 5 woven pile stitch of action and terry motion 5 woven crimping tissues under non-action state accurately by the towel 9 that weaving of 1 unit layout is made into; Crimping is organized and is configured in the pile stitch two ends usually, but except two ends, the situation between the pile stitch of being configured in is arranged also.And according to the unit layout, 1 towel 9 is only formed by pile stitch sometimes, does not comprise the crimping tissue.Towel 9 to weave with the woven towel 9 by the unit layout be i.e. 1 towel of the 1 unit amount of weaving, carry out repeatedly based on the weaving of unit layout, and produce the towel 9 of the predetermined amount of weaving (woven sheet number).
Weaving of towel 9 with weaving cotton cloth 4 by each predetermined amount of weaving, being that each predetermined sheet number cuts off and takes off from loom, generally carried out so-called cutting and weaving.In the cutting and weaving of present embodiment, weave cotton cloth 4 terminal part 42 and weave cutting end 11 in corresponding with weaving of the predetermined amount of weaving in succession, make cutting operation easy.Weave according to the cutting end pattern cutting end 11, organizes the special-purpose tissue of distinct cutting end to form by the crimping tissue or with crimping, under terry motion 5 non-action states, is woven, and does not comprise pile stitch.In the cutting and weaving of present embodiment; In reaching the predetermined amount of weaving 4 the terminal part 42 of weaving cotton cloth in succession; Beginning is weaved based on the cutting end of cutting end pattern; Through the step that constitutes the cutting end pattern, be to transfer 1 step to and constitute the step of cutting end pattern accurately with 1 of loom main shaft 17, weave cutting end 11, with terminal part 42 in abutting connection with and the cutting end 11 of only weaving predetermined length.
11 weave and carry out 4 weave of weaving cotton cloth of weaving, promptly become next time cutting based on the unit layout in the cutting end in succession, after weaving till the predetermined process from being woven into of beginning unit layout, loom is stopped automatically in the present embodiment.Thus, 4 only weave predetermined length according to weaving cotton cloth of unit layout, weaving midway of the 1st or which sheet towel 9, loom is stopped automatically.Fig. 2 is expression: the amount of weaving reaches set amount and weaves cutting end 11, the cutting end 11 of continuing become next time cutting the unit layout weave cotton cloth 4 only weave the pre-arranged procedure after, loom is by self-braking state.After weaving cutting end 11,4 only weave the pre-arranged procedure through weaving cotton cloth of unit layout, thereby cutting end 11 is positioned at downstream side than cloth beam 6.Weave cotton cloth the upstream side of 4 cutting end 11 by being held in cloth beam 6, pressure roller 7, can carry out the cut-out at 11 places, cutting end, avoid cause by cut-out lax.Be set with number of steps in the present embodiment, make loom under the state between cutting end 11 arrival downstream side pressure rollers 7 and the batch roll 8, stop automatically, make the operation property of cutting operation good.
When portable terry motion 5 woven loop of weaving cotton cloth are organized, through move to warp thread direction weave cotton cloth 4 make fell position displacement, during folder latitude in the position of fell when reed 3 advances, pile-warp is followed to beat up and is laxly formed looped pile for ring-type.The portable terry motion 5 of weaving cotton cloth shown in Figure 2 comprises: not shown drive unit, be that pairing left and right jack back 12, the pars intermedia of fulcrum is connected drive unit with the bottom, and the end trace 13, the two ends that are connected the pars intermedia of jack back 12 be fixed on pairing left and right jack back 12 the upper end and to weave width across fluffing roller 14.The other end of trace 13 is connected the not shown jack back of the not shown idler roller of supporting body warp, and fluffing roller 14 passes through drive unit via trace 13 interlocks with idler roller, is that warp thread direction is driven along fore-and-aft direction.Thus, volume hangs over weaving cotton cloth of fluffing roller 14 and 4 moves to warp thread direction with fluffing roller 14.At this moment, above-mentioned idler roller is to moving with fluffing roller 14 same direction interlocks, so follow the variation of 4 the warp path length that moves of weaving cotton cloth to be absorbed; Therefore; 4 move also not produce by body warp tension force to rear side (seeing side off) and reduce cause lax even weave cotton cloth, and, even move to front side (batching side); Also can not apply by body warp tension force and increase the overtension cause, 4 the fell of weaving cotton cloth is really to the warp thread direction displacement.
Then, according to the control module line chart of the terry cloth loom of Fig. 1, the control of the Weaving quantity measuring action that is used to carry out Weaving quantity measuring device 21 is described.Loom is according to the instruction drive motor 16 from loom control device 15, and motor 16 rotation loom main shafts 17.The encoder 18 that is connected loom main shaft 17 detects Spindle rotation angles, to loom control device 15, and the instrumentation control device 19 output main axis rotation angle informations of Weaving quantity measuring device 21.
Loom control device 15 input from encoder 18, layout setting apparatus 20, and beyond the signal of instrumentation control device 19, input is from not shown patterns of openings setting apparatus, wefting insertion pattern setting apparatus, and the signal of terry pattern setting apparatus etc.And loom control device 15 utilizes these input signals to drive the various devices of terry motion 5 grades.
Layout setting apparatus 20 is set unit layout and cutting end pattern at loom control device 15.Loom control device 15 is according to based on the step progress msg of the current time of the pattern of main axis rotation angle information with constitute the information of the number of steps of the pattern of being set by layout setting apparatus 20; The step of grasping current time is the situation of the final step of pattern; At the final step of per unit layout and cutting end pattern, terminal signaling is outputed to the instrumentation control device 19 of Weaving quantity measuring device 21.
Weaving quantity measuring device 21 as tester and display 34 except the count-up counter display part 34a of count-up counter 22 and display 34; Possess the 1st tester and the 1st display, the 2nd tester and the 2nd display, be connected to instrumentation control device 19.
The count-up counter display part 34a of count-up counter 22 and display 34 is originally weaving this woven accumulation woven sheet number of instrumentation demonstration when cutting and weaving continuation is repeatedly made; Say exactly, the insertion in accumulation woven sheet number till this woven current time or the current cutting and weaving is weaved addition and instrumentation shows the accumulation woven sheet number till the current time.
The 1st tester and the 1st display are made up of the 1st counter display part 34b of the 1st counter 23 and display 34, and instrumentation shows the woven sheet number till the woven current time of basis of current cutting and weaving or adds the woven sheet number that inserts till the woven current time.The operator stops number setting apparatus 32 automatically through the 1st counter, sets looms by the self-braking woven sheet number of 1 time cutting and weaving at instrumentation control device 19.
The 2nd tester and the 2nd display are made up of the 2nd counter display part 34c of the 2nd counter 24 and display 34, the woven woven sheet number of insertion till the current time of the cutting and weaving that the instrumentation demonstration is current.
Instrumentation control device 19 is principal elements of the Weaving quantity measuring device 21 of first embodiment; Be connected various devices and equipment etc.; Through receiving and transmitting signal between them, be this woven woven sheet number, and interrupt originally weaving the weaving of this woven unit layout that be different from of temporarily carrying out and promptly insert woven woven sheet number and be presented at display 34 by weaving of the specific unit layout of tester instrumentation respectively.
As the preparation before the loom running; The operator through repeatedly weave the weaving of specific unit layout, when being this woven cutting and weaving; Usually, utilize count-up counter to stop number setting apparatus 43 automatically this woven total woven sheet number is registered in after the instrumentation control device 19, the operation count-up counter stops configuration switch 44 automatically; Be set in instrumentation control device 19, make by total woven sheet number action of registering.Thus, in cutting and weaving repeatedly, if this woven accumulation woven sheet number reaches the total woven sheet number that sets, instrumentation control device 19 stops loom to loom control device 15 output loom stop signals automatically.Then, before the running that begins loom again, the operator operates count-up counter reset switch 25, and count-up counter 22 is reset to 0.
Be operatively connected not shown running at loom control device 15 through the operator and begin switch when exporting the running commencing signal; Loom control device 15 drive motors 16; The encoder 18 that is connected loom main shaft 17 detects Spindle rotation angle, to loom control device 15 and instrumentation control device 19 output main axis rotation angle informations.Simultaneously, the running commencing signal is input to instrumentation control device 19 via loom control device 15, and to the 1st counter the 23, the 2nd counter 24 output reset signals, the counting of counter 23,24 is reset to 0 to instrumentation control device 19 according to the running commencing signal.The output resume of this reset signal (resume reset) are kept at instrumentation control device 19 till current cutting and weaving finishes, reach after the amount of weaving that the instrumentation value of the 1st counter 23 sets, and follow loom to stop automatically and are deleted.Therefore; For example stop automatically at the loom that detects by broken yarn, when the loom after the loom by operator's operation stops etc. being restarted, instrumentation control device 19 the 1st counter the 23, the 2nd counter 24 that automatically resets is not implemented according to the resume of being preserved that reset.
In the running of loom, loom control device 15 according to the main axis rotation angle information at the final step of per unit layout terminal signaling to instrumentation control device 19 output unit layouts.When count-up counter the 22, the 1st counter 23 is whenever imported via instrumentation control device 19 at the terminal signaling of unit layout; With terminal signaling as count signal; On the integrating value of preserving, add respectively in 1, the integrating value is promptly counted as the instrumentation value outputing to instrumentation control device 19 respectively.Instrumentation control device 19 is presented at the count-up counter display part 34a of display 34, the 1st counter display part 34b respectively with the instrumentation value of count-up counter the 22, the 1st counter 23.The instrumentation value of the 1st counter 23 reach through the 1st counter stop setting value that number setting apparatus 32 set automatically the time, instrumentation control device 19 to loom control device 15 outputs in succession in the sign on of weaving of the cutting end 11 of 4 the terminal part 42 of weaving cotton cloth.
Weaving by the sequence of steps of setting of cutting end 11 undertaken, the last step of pattern in the cutting end, the cutting end terminal signaling from loom control device 15 to 19 outputs of instrumentation control device, cutting end 11 weave end.In addition, on instrumentation control device 19, be connected with and stop number of steps setting apparatus 35, and pedometer 36.Stop the woven number of steps (establishing the number of steps that 1 of loom main shaft 17 transfers 1 step to) that weaving of number of steps setting apparatus 35 setting cutting ends 11 finished the unit layout of back execution.If instrumentation control device 19 input cutting end terminal signaling, then to pedometer 36 output reset signals, resets the integrating value (instrumentation value) of pedometer 36.Instrumentation control device 19 changes (1 step of manufacturing) according to grasping 1 of loom main shaft 17 from the main axis rotation angle information of encoder 18, by per 1 step to pedometer 36 output pulse signals as the counting rising signals.Pedometer 36 outputs to instrumentation control device 19 with the integrating value as the instrumentation number of steps according to the number of steps of counting rising signals integrating loom.Instrumentation control device 19; If reach by stopping the number of steps that number of steps setting apparatus 35 is set from the instrumentation number of steps of pedometer 36 inputs; Then, stop under the state of the cutting position of loom on being weaved cotton cloth in the path in cutting end 11 arrival to loom control device 15 output loom stop signals.
The operator in the cutting end 11 parts cut off and to weave cotton cloth 4, be replaced by the cutting operation of new cloth beam 8.And instrumentation control device 19 usefulness arithmetic units 31 carry out deducting from instrumentation value M, the N of count-up counter the 22, the 1st counter 23 computing of the instrumentation value n of the 2nd counter 24, carry out the correcting of instrumentation value M, N of count-up counter the 22, the 1st counter 23.The count-up counter display part 34a of display 34, the woven accumulation woven sheet of basis when the 1st counter display part 34b finishes revised instrumentation value as cutting and weaving count M-n, and the current cutting and weaving of cutting and weaving when finishing in the woven woven sheet of basis count N-n and show.Insert when weaving, only deduct 0, do not corrected in fact as the instrumentation value n of the 2nd counter 24.The resume that reset of the 1st counter the 23, the 2nd counter 24 that instrumentation control device 19 deletion when correcting the instrumentation value is preserved.
Then, describe originally weaving to be interrupted and to insert woven situation.In originally weaving, carry out the unit layout different with this woven unit layout weave (insertion is weaved) time, if the operator is operational boundaries shutdown switch 29, then to instrumentation control device 19 output boundary stop signals.After the operation of border shutdown switch 29; If terminal signaling from loom control device 15 input unit layouts; Then instrumentation control device 19 is to loom control device 15 output loom stop signals; Accomplish under 1 woven state of 4 of weaving cotton cloth according to the border stop signal of weaving cotton cloth, loom is stopped automatically.And; Be not limited to make the terminal part of loom in the unit layout in the moment of 29 times of operations of border shutdown switch is weaved to stop, the terminal part of weaving the unit layout behind the predetermined sheet number more than 1 from the 29 operated moment of border shutdown switch can make loom stop.
After loom stopped, operator's operational design pattern setting apparatus 20 was set the unit layout of expectation etc., carries out the change of weaving condition.In addition; Through the 2nd counter stop automatically the number setting apparatus 33; The woven sheet number that inserts woven expectation is registered in after the instrumentation control device 19, stops configuration switch 28 automatically through operating the 2nd counter, be set at if insert weave reach expectation the woven sheet number then loom stop automatically.
In addition; Make it to carry out the manual beginning switch of the woven instrumentation of counting repeatedly of unit layout in the conduct of the 2nd tester; Be provided with the 2nd counter step switch 27,, allow signal to output to instrumentation control device 19 from the input of switch 27 if the operator operates this switch 27.Like this, instrumentation control device 19 switches to the state of permission to 24 inputs of the 2nd counter from the blocking count signal to the state of the input of the 2nd counter 24, and keeps this state.Through this switching; Instrumentation control device 19 will be from the terminal signaling of the unit layout of loom control device 15 as count signal; Be applied to beyond count-up counter the 22, the 1st counter 23; Also output to the 2nd counter 24, can make the 2nd counter 24 instrumentation count signals (the unit layout is woven to be counted repeatedly).
If the operator operates running beginning switch, then begin to insert and weave.At this moment, the 1st counter 23 is according to the resume of being preserved that reset, and need not reset the instrumentation value and continues by integrating.Count-up counter the 22, the 1st counter the 23, the 2nd counter 24 when importing as count signal via instrumentation control device 19 from the terminal signaling of the unit layout of loom control device 15 at every turn; On the integrating value that is kept, add 1 respectively, and the integrating value is outputed to instrumentation control device 19 respectively as the instrumentation value.Instrumentation control device 19 is presented at the instrumentation value of count-up counter the 22, the 1st counter the 23, the 2nd counter 24 respectively count-up counter display part 34a, the 1st counter display part 34b, the 2nd counter display part 34c of display 34.When the instrumentation value of the 2nd counter 24 reached by the stopping number setting apparatus 33 and the 2nd counter automatically and stop setting value that configuration switch 28 sets automatically of the 2nd counter, instrumentation control device 19 was exported the loom stop signals to loom control device 15.Thus, do not weave cotton cloth and 4 weave midway and 4 the insertion of weaving cotton cloth of the state accomplished and expectation sheet number weaves that loom is stopped under the state of completion at 1.And, insert to weave and handle, so, then before the woven sheet number that reaches setting, want sometimes to finish to insert to weave if reach enough self-criticism test weaving results' the amount of weaving mainly as test weaving.At this moment, the operator can operate the loom shutdown switch and 1 weave cotton cloth 4 weave the Halfway Stopping loom, but also can through with originally weave operational boundaries shutdown switch 29 likewise, under 1 state of weaving completion of 4 of weaving cotton cloth, loom is stopped automatically.
Loom is stopped if end is weaved in insertion, and operator's operational design pattern setting apparatus 20 is set at this woven unit layout etc., and weaving condition is turned back to this woven weaving condition.And; When the loom after insertion is weaved stops; If the operator operates the 2nd counter step switch 27; The input obstruction signal outputs to instrumentation control device 19 from switch 27, and instrumentation control device 19 switches to the state of blocking to the input of the 2nd counter 24 from allowing count signal to the state of the 2nd counter 24 inputs, and keeps this state.Switch through this, instrumentation control device 19 will only be exported to count-up counter the 22, the 1st counter 23 from the terminal signaling of the unit layout of loom control device 15 as count signal, and the instrumentation of the 2nd counter 24 is stopped.In the present embodiment, the 2nd counter step switch 27 as above-mentioned being provided with beyond the manual beginning switch of the present invention so also are provided with the manual shutdown switch that constitutes the follower that the instrumentation that makes the 2nd tester of the present invention stops.
If running beginning switch is begun originally to weave by operation again, the 1st counter 23 is with the terminal signaling continuation integrating instrumentation value of count-up counter 22 according to the unit layout.The instrumentation value of the 1st counter 23 reach via the 1st counter stop setting value that number setting apparatus 32 set automatically the time; As above-mentioned; Beginning is weaved in the cutting end; The cutting end of continuing is weaved and is only weaved after originally the weaving of predetermined process number self-braking while of loom, the resume that reset of loom control device 15 deletions the 1st counter the 23, the 2nd counter 24.At this moment; As above-mentioned; Instrumentation control device 19 carries out the correcting of instrumentation value M, N of count-up counter the 22, the 1st counter 23, the count-up counter display part 34a of display 34, the 1st counter display part 34b with the instrumentation value of correcting as the cutting end weave the woven accumulation woven sheet of basis when finishing count M-n, and the cutting end weave the woven woven sheet of basis in the current cutting and weaving when finishing and count N-n and show.
Through repeatedly implementing the woven cutting and weaving of basis of identical unit layout; If this woven accumulation woven sheet is counted M-n and is reached through count-up counter and stop number setting apparatus 43 automatically and count-up counter stops total woven sheet number that configuration switch 44 is set automatically; Then instrumentation control device 19 is to loom control device 15 output loom stop signals, need not implement that the cutting end is weaved and loom stops.Change to the woven weaving condition of basis of other unit layout by the operator; Stop automatically number setting apparatus 43 and count-up counter through count-up counter stop configuration switch 44 automatically; Set total woven sheet number of this woven expectation; Operate count-up counter reset switch 25 and the 2nd counter reset switch 26 and after reset total counter 22 and the 2nd counter 24, begin the loom running again.The instrumentation value of the 1st counter 23 need not reset and by integrating; If reach predetermined setting sheet number; Then implement the cutting end and weave, the cutting end of continuing is weaved the unit layout of only implementing scheduled volume and is weaved, when arriving the predetermined cutting position on the path of weaving cotton cloth in cutting end 11; Loom is stopped automatically, weaves cotton cloth 4 from the loom cutting.Therefore, cloth beam 8, mutually different a plurality of the woven states that connect not to be cut off on the border of weaving cotton cloth of unit layout are batched and are cut.
In the present embodiment; If this woven accumulation woven sheet count M-n reach through count-up counter stop number setting apparatus 43 automatically and count-up counter stops total woven sheet number that configuration switch 44 is set automatically; Need not implement then that the cutting end is weaved and loom stops automatically; But the instrumentation value that amounts to instrumentation value 22 can not be used in loom stop automatically moving, also can only be used for instrumentation through the woven accumulation woven sheet of the basis of a plurality of cutting and weavings number.At this moment; Preferably constitute: reaching by the moment that stops the predetermined cutting and weaving sheet number that number setting apparatus 32 set automatically of the 1st counter or the moment that end is weaved in the cutting end; Loom stops automatically, before the stopping automatically of loom, does not implement to become the weaving of unit layout of the cutting of next time.Like this, even in the cutting and weaving of next time, change to originally weaving of different unit layouts, also can avoid weaving cotton cloth of before changing the 1st of the unit layout or which sheet 4 to end halfway to make and cause and weave loss.
In the present embodiment, the 2nd counter step switch 27 double as constitute the manual shutdown switch of the follower that manual beginning switch and the instrumentation that makes the 2nd tester stop.But; Can as formation the manual shutdown switch of the follower that the instrumentation of the 2nd tester stops to be used the 2nd counter step switch 27, with the 2nd tester stop number setting apparatus 33 and the 2nd tester automatically stop automatic follower use that the instrumentation of the 2nd tester is stopped automatically.Promptly; When the instrumentation value of the 2nd counter 24 of instrumentation control device 19 reaches by the stopping number setting apparatus 33 and the 2nd counter automatically and stop the setting value of configuration switch 28 settings automatically of the 2nd counter; Beyond loom control device 15 output loom stop signals; To switch to the state of blocking to the state of the 2nd counter 24 inputs through the permission count signal that the 2nd counter step switch 27 is accomplished, and keep this state to the input of the 2nd counter 24.Number setting apparatus the 33, the 2nd counters that stop automatically by the count signal of instrumentation control device 19 input switching part and the 2nd counter stop configuration switch 28 automatically and constitute the automatic follower that the instrumentation that makes the 2nd tester stops.
Utilize the control sequence of the flowchart text Weaving quantity measuring device 21 of Fig. 3~Fig. 5, at first, describe only carrying out this woven situation.
At the STEP1 of Fig. 3 operation running beginning switch, weaving control device 15 drive motors 16 grades begin the running of loom, and beginning is originally weaved.Instrumentation control device 19 is according to the running commencing signal through loom control device 15 input, when the instrumentation value of the 1st counter the 23, the 2nd counter 24 is resetted, preserves the resume that reset.
Then, get into STEP2, instrumentation control device 19 is judged has the not input of layout terminal signaling.Become " denying " after the running beginning, when " denying ", till the input that the layout terminal signaling is arranged, continue this judgment processing.And, as if the end of weaving of unit layout, become " being " according to exporting the layout terminal signalings from loom control device 15, judging.When " being ", get into STEP3, to count-up counter the 22, the 1st counter 23 output count signals, count-up counter the 22, the 1st counter 23 only adds 1 on instrumentation value so far, the instrumentation value of upgrading is outputed to instrumentation control device 19.Instrumentation control device 19 outputs to count-up counter display part 34a, the 1st counter display part 34b demonstration with the instrumentation value of upgrading.
Then get into STEP4, determine the interruption of this manufacturing through the operator, instrumentation control device 19 is judged as whether having imported the border stop signal by the operation of border shutdown switch 29 based on the behavior of this decision.Since be the explanation when only originally weaving, so its judged result becomes " deny ", the STEP22 of entering Fig. 5.
In STEP22, instrumentation control device 19 judge the woven accumulation woven sheet of the basis number that deducts the instrumentation value of the 2nd counter 24 from the instrumentation value of count-up counter 22 whether be count-up counter stop number setting apparatus 43 automatically, count-up counter stops the woven total setting sheet number of basis that configuration switch 44 registrations are set automatically.When " being ", get into STEP29,30, instrumentation control device 19 is to loom control device 15 output loom stop signals, and loom is stopped automatically.When in STEP22 " denying ", get into STEP23, instrumentation control device 19 judges whether the instrumentation sheet number of the 1st counter 23 is to set the sheet number by the cutting and weaving that stops 32 settings of number setting apparatus automatically of the 1st counter.When " denying ", STEP2~4,22,23 processing repeatedly.When in STEP23 " being ", get into STEP24, instrumentation control device 19 is to the woven commencing signal in loom control device 15 output cutting ends, and loom control device 15 reads in the cutting end pattern from layout setting apparatus 20, and weave the beginning cutting end.
Then get into STEP25, instrumentation control device 19 is judged from loom control device 15 has the not input of the woven terminal signaling in cutting end.When " denying ", this judgment processing repeatedly.The input of the woven terminal signaling in cutting end is arranged; When becoming " being ", then get into STEP26, begin the woven while of unit layout again; Instrumentation control device 19 is to pedometer 36 output reset signals, and pedometer 36 will output to instrumentation control device 19 as the instrumentation value since 0 counting.
Then, get into STEP27, instrumentation control device 19 judges whether the instrumentation number of pedometer 36 is to set number of steps.When " denying ", this judgment processing arrives the predetermined cutting position on the path of weaving cotton cloth as if cutting end 11 repeatedly, and judging becomes " being ", gets into STEP28.
In STEP28, the resetting resume time of instrumentation control device 19 deletion the 1st counter the 23, the 2nd counter 24, to loom control device 15 output loom stop signals, at STEP30, loom stops, and the operator carries out cutting operation.In addition; In STEP28; The signal that deducts the instrumentation value of the 2nd counter 24 for the instrumentation value of the 1st counter 23 and count-up counter 22 outputs to arithmetic unit 31 from instrumentation control device 19, but owing to be not carry out inserting the explanation under the woven situation, the instrumentation value of the 2nd counter 24 is 0; Therefore; The 1st counter 23, and the instrumentation value former state of count-up counter 22 kept, operation result is outputed to instrumentation control device 19, the operation result of former state is presented at count-up counter display part 34a, the 1st counter display part 34b.Thus, the operator can grasp the woven amount of weaving of basis in the woven accumulation of the basis amount of weaving through repeatedly cutting and weaving, the current cutting and weaving.And the 2nd counter 24 is reset at STEP1, shows that the 2nd counter display part 34c that inserts the woven amount of weaving shows 0.
Then, to insert woven situation return Fig. 3 STEP4 before describe.Should prevent this woven waste before weaving inserting, if operator's operational boundaries shutdown switch 29, then be made as " being " in the STEP4 judgement whether observing and controlling system device 19 will be transfused to by the border stop signal of the operation of border shutdown switch 29 of falling into a trap.
Then get into STEP5, instrumentation control device 19 judges whether the input of the terminal signaling of layout.When " denying ", should handle repeatedly,, then get into STEP6 if become " being ".
In STEP6; Count signal outputs to the 1st counter 23, count-up counter 22 from instrumentation control device 19; Count-up counter the 22, the 1st counter 23 adds 1 in instrumentation value so far, and instrumentation control device 19 is to loom control device 15 output loom stop signals.Thereafter, get into STEP7, loom control device 15 stops loom automatically.
Then, get into STEP8, operator's operational design pattern setting apparatus 20 and unit layout changed to insert weave usefulness.In addition, what the operator operated the 2nd counter stops number setting apparatus 33 automatically, and the woven sheet number is inserted in registration; If operation the 2nd counter stops configuration switch 28 automatically; The insertion woven sheet number that then is registered is set to the setting insertion woven sheet number that is used for stopping automatically loom, and as if the end of weaving of the woven sheet number that is set, loom is stopped automatically; And; If the operator operates the 2nd counter step switch 27, then become the state of count signal that allow, the STEP11 of entering Fig. 4 to 24 inputs of the 2nd counter.In STEP11; If the operator operates running beginning switch; When the loom control device 15 of having imported the running commencing signal begins the running of loom again to instrumentation control device 19 output running commencing signals; But instrumentation control device 19 is preserved the resume (STEP1) that reset, so the instrumentation value of the 1st counter the 23, the 2nd counter 24 that do not reset.
Then, get into STEP12, instrumentation control device 19 is judged has the not input of the terminal signaling of layout.When " denying ", this judgment processing repeatedly if become " being ", then gets into STEP13, and instrumentation control device 19 is to the 1st counter the 23, the 2nd counter 24, count-up counter 22 output count signals, and these counters will be counted and only rise 1.
Then get into STEP14, instrumentation control device 19 judge the instrumentation value of the 2nd counter 24 whether be through the 2nd counter stop number setting apparatus 33 automatically and the 2nd counter stops the insertion woven sheet number that configuration switch 28 is set automatically.When " denying ", the processing of STEP12~14 repeatedly if become " being ", then gets into STEP15, and instrumentation control device 19 is to loom control device 15 output loom stop signals.Then get into STEP16, loom control device 15 stops loom.In addition, the operator operates the 2nd counter step switch 27, and instrumentation control device 19 is remained the state of blocking count signal to 24 inputs of the 2nd counter, and layout setting apparatus 20 is changed to this woven unit layout by operation.Then, get into STEP17, if the operator operates running beginning switch, the loom control device 15 of then having imported the running commencing signal begins the running of loom again.Instrumentation control device 19 is preserved the resume that reset, so the instrumentation value of the 1st counter the 23, the 2nd counter 24 that do not reset.
Then get into STEP18, instrumentation control device 19 is judged has the not input of the terminal signaling of layout.When " denying ", should handle repeatedly, if the input of layout terminal signaling is arranged, judging becomes " being ", gets into the STEP21 of Fig. 5.
In STEP21, instrumentation control device 19 output count signals if the 1st counter 23, count-up counter 22 are transfused to count signal, then only rise 1 with its instrumentation value.Then, get into STEP22, after the STEP22; Carry out above-mentioned a series of processing, in STEP28, instrumentation control device 19; Delete the resetting resume time of the 1st counter the 23, the 2nd counter 24,, stop at the STEP30 loom to loom control device 15 output loom stop signals.In addition; In STEP28; For count-up counter 22, and instrumentation value M, the N of the 1st counter 23 signal that deducts the instrumentation value n of the 2nd counter 24 output to arithmetic unit 31 from instrumentation control device 19; To instrumentation control device 19 its operation results of output; The woven accumulation woven sheet of basis when instrumentation control device 19 finishes as cutting and weaving is respectively counted M-n, the woven woven sheet of basis of the current cutting and weaving when reaching the cutting and weaving end is counted N-n, when storing the value of operation result M-n, N-n, is presented at count-up counter display part 34a, the 1st counter display part 34b.At this moment, the 2nd counter display part 34c shows n.
And; Undeclared in the control sequence of above-mentioned Weaving quantity measuring device 21; But in STEP4; The operator can inoperation border shutdown switch 29 and also can be operated the loom shutdown switch, and at this moment without STEP5, STEP6 and get into STEP7, loom is 14 weaves midway and be stopped of weaving cotton cloth.
Fig. 6 is the controll block line chart of the Weaving quantity measuring device 21 of the second embodiment of the present invention.In the first above-mentioned embodiment, in instrumentation, also continue instrumentation as the 2nd counter 24 of the 2nd tester as the 1st counter 23 of the 1st tester.But in a second embodiment, the 1st counter 23 is followed the instrumentation of the 2nd counter 24 to begin and is interrupted instrumentation, follows the instrumentation of the 2nd counter 24 to stop to begin instrumentation again, carries out instrumentation beyond only by the instrumentation of the 2nd counter 24 time.Therefore; The Weaving quantity measuring device 21 of second embodiment; Different with first embodiment; Replace the 2nd counter step switch 27 and possess beyond the count signal output selector switch 41, arithmetic unit 31 is not set, count signal output selector switch 41 constitutes manual beginning switch and manual shutdown switch.Below specify.
Count signal output selector switch 41 is connected with instrumentation control device 19 and when working as manual beginning switch; Output beginning the 2nd tester i.e. the signal of the instrumentation of the 2nd counter 24, follows this output to stop the i.e. instrumentation of the 1st counter 23 of the 1st tester.Promptly; Instrumentation signal output part selector switch 41; Have the 2nd counter selection portion, if the operator operates the 2nd counter selection portion, switch 41 signal of the instrumentation of the 2nd counter 24 is to start with selected signal to instrumentation control device 19 outputs the 2nd counter; According to this signal; When instrumentation control device 19 is set at the output of count signal the 2nd counter 24 and begins the instrumentation of the 2nd counter 24, the 1st counter 23 is set at the non-output of count signal, stops the instrumentation of the 1st counter 23.In the present embodiment, except that the 1st counter 23, count-up counter 22 also becomes the non-output of count signal and stops instrumentation.
In addition, when count signal output selector switch 41 works as manual shutdown switch,, follow the instrumentation of this output beginning the 1st counter 23 to the signal of instrumentation control device 19 outputs the stopping instrumentation of the 2nd counter 24.Promptly; Count signal output selector switch 41 has the 1st counter selection portion; If the operator operates the 1st counter selection portion, switch 41 selects signal to output to instrumentation control device 19 in the 1st counter as the signal of the instrumentation that stops the 2nd counter 24, according to this signal; Instrumentation control device 19 is set at the 1st counter 23 with the output of count signal; When beginning the instrumentation of the 1st counter 23, the 2nd counter 24 is set at the non-output of count signal, stops the instrumentation of the 2nd counter 24.In the present embodiment, except that the 1st counter 23, the output that count-up counter 22 also becomes count signal begins instrumentation.
Count-up counter the 22, the 1st counter 23 is not imported count signal when insertion is weaved, only when originally weaving, import count signal, so show this woven number all the time at count-up counter display part 34a, the 1st counter display part 34b.
According to signal from count signal output selector switch 41; Follow as the output of count signal and select the side's in the 1st counter 23 and the 2nd counter 24 counter to be selected, the opposing party's counter changes to nonselection mode automatically as the non-output of count signal.But, can operate 1 manual switch and select a side counter, and through operating other manual switch, the opposing party's counter is changed to nonselection mode as the non-output of count signal as the output of count signal.For example; As 1 manual switch; The 1st counter 23 arbitrarily that the 1st counter 23 is made as output and the non-output of count signal is set use switch, be provided with as other manual switch the 2nd counter 24 is made as the output of count signal and the 2nd individual arbitrarily counter 24 of non-output is used switch.When the 1st counter 23 beginning instrumentations, operate the 1st counter 23 usefulness switches the 1st counter 23 is set at the output of count signal, operate the non-output that the 2nd counter 24 usefulness switches are set at the 2nd counter 24 count signal.When beginning the instrumentation of the 2nd counter 24; Operate the 1st counter 23 usefulness switches and the 2nd counter 24 respectively and use switch; Through the 1st counter 23 usefulness switches the 1st counter 23 is set at the non-output of count signal, the 2nd counter 24 is set at the output of count signal through the 2nd counter 24 usefulness switches.
In first embodiment and second embodiment, each equipment that constitutes Weaving quantity measuring device 21 all is configured on the same picture of guidance panel through being made up by executive program.But the several equipment in these can be configured on the different pictures of guidance panel, also can be through using commercially available equipment etc. and be not arranged on the picture.

Claims (6)

1. the Weaving quantity measuring device of a loom (21) possesses instrumentation as 1 weave cotton cloth woven the 1st tester of handling of counting repeatedly (23) of unit layout and the 1st display (34b) that shows the instrumentation value of this tester, it is characterized in that,
Be provided with the different tester of the 1st tester (23) be the woven number repeatedly of instrumentation unit's layout the 2nd tester (24), show the 2nd display (34c) of the instrumentation value of this tester (24), the follower that makes the manual beginning switch of the woven several instrumentation repeatedly of the 2nd tester (24) beginning unit layout and the instrumentation of the 2nd tester is stopped;
Above-mentioned follower reaches any at least formation of the automatic follower that the instrumentation that makes the 2nd tester (24) when setting number stops by manual shutdown switch and in the instrumentation value of the 2nd tester (24);
The 1st tester (23) is carried out instrumentation beyond at least by the instrumentation of the 2nd tester the time.
2. the Weaving quantity measuring device of loom as claimed in claim 1 is characterized in that, the 1st tester (23) is also carried out instrumentation by the instrumentation of the 2nd tester (24) time.
3. the Weaving quantity measuring device of loom as claimed in claim 2; It is characterized in that; The instrumentation value of the 1st tester (23) reaches when setting number; Output loom stop signal, and calculate the value of correcting from the instrumentation value that the instrumentation value or the above-mentioned setting number of the 1st tester (23) deducts the 2nd tester (24) automatically, this value of correcting is presented at the 1st display.
4. the Weaving quantity measuring device of loom as claimed in claim 1; It is characterized in that; The signal that above-mentioned manual beginning switch output begins the instrumentation of the 2nd tester (24) follows this output that the instrumentation of the 1st tester (23) is stopped, and above-mentioned follower is made up of above-mentioned manual shutdown switch; The signal that output stops the instrumentation of the 2nd tester (24) follows this output that the instrumentation of the 1st tester (23) is begun.
5. like the Weaving quantity measuring device of each the described loom in the claim 1 to 4; It is characterized in that; Possess manual border shutdown switch (29), through operating this border shutdown switch (29), it is 1 step that 1 of loom main shaft (17) is transferred to; Step progress in weaving according to the unit layout, and form the information of the woven number of steps of unit layout, loom is stopped at the woven terminal part of unit layout.
6. like the Weaving quantity measuring device of each the described loom in the claim 1 to 4; It is characterized in that; It is 1 step that the 1st tester (23) and the 2nd tester (24) transfer to 1 of loom main shaft (17), counts repeatedly according to the signal instrumentation unit layout of the input of the pre-arranged procedure progress in weaving by the unit layout is woven.
CN2008101763921A 2007-12-06 2008-11-25 Weaving quantity measuring device for loom Active CN101451286B (en)

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